KOHLER iPRO3000 3kW Silent Inverter Canopied Generator 230V Instruction Manual

KOHLER iPRO3000 3kW Silent Inverter Canopied Generator 230V

OVERVIEW

IMPORTANT| Material damage

Before use, read this manual and the safety instructions provided alongside it thoroughly. Keep these safe throughout the unit’s service life and always adhere to the safety advice and the usage and maintenance instructions contained therein.

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The information contained in this manual is taken from technical data available at the time of print (the photos shown in this manual are not legally binding). In line with our policy of continually improving the quality of our products, this information may be amended without warning. On request, we can supply our original manuals in French via our website.

In this manual, dangers are represented by the following two symbols:

  DANGER|

RISK TO THE HEALTH OF THOSE CONCERNED

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| DANGER OF DEATH (if appropriate)
[Appropriate pictogram(s)]| Indicates an imminent danger which may result in death or serious injury. Failure to follow the instruction shown may pose serious risks to the health and life of those concerned.
IMPORTANT| Material damage [At-risk equipment]

Indicates an at-risk situation. Failure to follow the instructions provided may result in minor injuries to those concerned or material damage.

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The instructions and safety regulations must be read carefully and followed to avoid endangering personal health and safety. If there is any doubt over the meaning of the instructions, please contact your nearest agent.

Meaning of the pictograms on the generating set

General guidelines
Never let other people use the unit without ensuring they have all of the necessary instructions beforehand. Never allow a child to touch the unit, even when switched off, and do not operate the unit when animals are in the vicinity (fear, disturbance, etc.).
In all cases, respect the local regulations currently in place concerning the use of the units. Exhaust gases, fuel and oil, or coolant (if used), are toxic products; take all necessary protective measures.

Guidelines for protecting the environment
Drain the engine oil into a designated container: never drain or discard engine oil onto the ground.
As far as possible, avoid sound reverberating through walls or buildings (the noise will be amplified).
If the unit is used in wooded, bushy or uncultivated areas and if the exhaust silencer is not fitted with a spark arrester, clear any vegetation away from the area and take care that the sparks do not cause a fire. Once the unit is no longer being used (end of product life), take it to a waste collection point.

Risks relating to exhaust gases

  DANGER| ****

RISK OF POISONING

DANGER OF DEATH (if appropriate)

The carbon monoxide present in the exhaust gas may lead to death by inhalation if the concentration levels in the atmosphere are too high.

Always use the unit in a well ventilated area where the gases cannot accumulate.

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For safety reasons and for correct operation of the unit, correct ventilation is essential (risk of poisoning, engine overheating and accidents involving, or damage to, the surrounding equipment and property). If it is necessary to operate it inside a building, the exhaust gases must be evacuated outside and adequate ventilation must be provided so that any people or animals present are not affected.

Risk of fire

  DANGER| RISK OF FIRE DANGER OF DEATH

Never operate the unit in areas containing flammable products (risk of sparks). Keep all flammable or explosive materials (e.g. petrol, oil, cloth, etc.) out of the way when unit is running. Never cover the unit with any type of material while it is in operation or just after it has been turned off: always wait until the engine cools down (at least 30 minutes).

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Risk of burns

IMPORTANT| Before any intervention, wait for the unit to cool down (at least 30 minutes).
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When running and just after stopping, the oil, engine and the exhaust silencer are hot and may cause burns if contact is made.
Risk of electrocution

  DANGER| RISK OF ELECTROCUTION DANGER OF DEATH

Units supply electrical current while operating; comply with the applicable legislation as well as the installation and usage recommendations given in this manual. If you are in any doubt regarding installation, please contact your nearest agent.

Do not connect the unit directly to other power sources (such as the mains for example); fit a source changeover panel.

Never touch stripped cables or disconnected connectors. Never handle a unit with wet hands or feet. Never expose the equipment to liquid splashes or rainfall, and do not place it on wet ground.

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Temporary or semi-temporary installation (work site, show, fairground, etc.)

A – If the unit is not equipped with an integrated differential protection device at delivery (standard version with insulated neutral on the unit’s earth terminal):

• Use a differential device calibrated to 30mA at the output of each of the unit’s sockets (place each device at least 1 metre from the unit, protecting it from weather conditions).

• If one or more mobile or portable devices are used occasionally, the unit does not need to be earthed.
  B – If the unit is equipped with an integrated differential protection device at delivery (standard version with alternating neutral connected to the unit’s earth terminal – for use with TT or TN systems):

• Connect the unit to the earth: attach a 10 mm2 copper wire to the unit’s earth terminal (A1) and to a galvanized steel earthing rod set 1 metre into the ground.

Fixed installation or mains failure
When supplying a fixed installation (e.g. as backup for mains outages), the unit must be connected by a qualified electrician in accordance with the regulations applicable at the installation site. The units are not designed to be connected directly to an installation (risk of electrocution or damage to equipment).
A – If the unit is not equipped with an integrated differential protection device at delivery (standard version with insulated neutral on the unit’s earth terminal):

• Use a source inverter.

• The unit does not need to be earthed.
  B – If the unit is equipped with an integrated differential protection device at delivery (standard version with alternating neutral connected to the unit’s earth terminal – for use with TT or TN systems):

• Use a source inverter.

• Connect the unit to the earth: attach a 10 mm2 copper wire to the unit’s earth terminal (A1) and to a galvanised steel earthing rod set 1 metre into the ground.

Mobile application
The units are intended to operate while stationary. They may not be installed on a vehicle or other mobile equipment unless a study has been carried out analysing the unit’s various installation and usage specifications. It is prohibited to use the unit whilst it is in motion. If earthing is not possible, connect the unit’s earth terminal (A1) to the vehicle earth.

Connection and choice of cables
For all connections, use flexible, strong rubber-sheathed cables which comply with standard IEC 60245-4 or equivalent cables, and ensure that these are kept in perfect condition. Only use one item of class I electrical equipment per socket and connect up equipment using a cable equipped with a PE protective conductor (green/yellow); this protective conductor is not required for class II equipment. Adhere to the cross-sections and lengths recommended in this table during installation or when using electrical extensions.

AWG
Length of cable used| 0 to 50 m| 4| 10| 6| 9| 10| 7| 1.5| 14| 2.5| 12
51 to 100 m| 10| 7| 10| 7| 25| 3| 2.5| 12| 4| 10
101 to 150 m*| 10| 7| 16| 5| 35| 2| 4| 10| 6| 9

This cable length is the maximum permitted length, and must not be exceeded.
Installation method = cables on raceway or non-drilled tablet/Permitted drop in voltage = 5%/Multi-core conductors/Cable type PVC 70°C (e.g. H07RNF)/Ambient temperature =30°C.

Risk of hearing loss

  DANGER| RISK OF HEARING LOSS

Suitable hearing protection must be worn at all times when the unit is running.

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Risks during handling operations, use and maintenance
For safety reasons, all operations must be carried out by staff with the necessary skills and using suitable equipment.
Maintenance must be carried out regularly and properly using only original parts. Personal protective equipment must be used.
Safety guidelines for handling petroleum products (fuel, oil, coolant):

  DANGER| The fluids used by the units are dangerous products. Respect the local regulations in force concerning the handling of petroleum products.

RISK OF POISONING

Never inhale or ingest; avoid prolonged or repeated contact with the skin. Use personal protective equipment when working on the unit (gloves, shoes, glasses, appropriate clothing). If petroleum products are exposed to high temperatures for a period of several hours (containers or generating set stored in a vehicle parked in the sun, for example), harmful vapors could be released causing a risk of poisoning or discomfort.

RISK OF FIRE OR EXPLOSION

Fill up with fluids when the unit is switched off and the engine cold. Smoking, using a naked flame, producing sparks and making telephone calls are forbidden when filling with fluids. Always make sure the cap is properly closed after filling. Clean any traces of fluid with a clean cloth and wait until the vapors have dispersed before starting the unit.

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Safety guidelines for handling batteries (if fitted):

  DANGER| __

RISK OF POISONING OR EXPLOSION

Follow the battery manufacturer’s recommendations. Only use insulated tools. Keep away from fire or naked flames. Always ensure adequate ventilation during charging.

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Getting started with the generating set

Key to illustrations

The cover illustrations can be used to identify the various components of the unit. The procedures in the manual refer to these illustrations using letters and numbers as identifiers: “A1” refers to the number 1 on figure A.

E1
Inspection flap screw| A9-E1| Spark plug| A24-E4| Spark plug cap| E3
Inspection flap| A10-E2| Air filter| A25-D2| Exhaust silencer cover screw| F1
Oil filler cap| A11-B1| Oil cut-out warning light| A26| Exhaust silencer cover| F2
Fuel level indicator| A12| Overload warning light| A27| Exhaust silencer grille screw| F3
Fuel tank cap| A13| Correct oil level| B2| Exhaust silencer| F4
Screen filter| A14-C1| Oil drain cap| B3| Exhaust silencer grille| F5
Economic idle speed (Hare- Tortoise)| A15| Oil drain plug| B4| Spark arrester| F6

Source inverter, battery charger, etc.

Initial commissioning
On taking delivery and commissioning the unit:

1. Check that it is complete and not damaged in any way.

2. If the unit is fitted with a transport bracket, remove it.
   The transport bracket is a metal plate located underneath the engine, close to the earth terminal.
   Although useful for transportation, it will prevent optimum operation of the unit (noise, vibration).
   To remove it: lift the unit slightly and place it on a block then remove the nut (1) and the clamp (2).

3. Check the oil and fuel levels and top them up if necessary.

4. If necessary, connect the battery, starting with the positive terminal.
   Observe the polarity of the battery terminals when connecting it: as this could cause serious damage to the electrical equipment.

Some units require a running-in period. Contact your nearest agent for more information.

Installing the battery

1. Set the switch (A7) to the position.
2. To access the battery (A6), remove the nuts (A4) and the enclosure (A3).
3. Open the battery housing.
4. Remove the battery’s retaining strap (A5) and the battery.
5. Connect the red wire to the battery’s positive terminal (+) and the black wire to the battery’s negative terminal (-).
6. Refit the battery retaining strap.
7. Close the battery housing and refit the enclosure and the nuts.

Using the generator set

Positioning the generating set for operation

IMPORTANT| The generating sets are intended to operate while stationary. They may not be installed on a vehicle or other mobile equipment unless a study has been carried out analysing the various usage specifications.
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1. Choose a site that is clean, well ventilated and sheltered from bad weather.
2. Position the generating set on a flat horizontal surface that has sufficient load-bearing capacity to prevent it from sinking.
3. Check that the angle of the generating set, in all directions, does not exceed 10°.
4. Lock the wheel locking lever (A8).

Check the generating set is in a good general condition (bolts, hoses)
Inspect the entire unit before start-up and after each use to prevent any faults or damage.

1. Check that the unit is clean, in particular the air intake zones (engine air intake, air vents, air filter, etc.).

2. Check all of the unit’s pipes and hoses to ensure they are in good condition and that there are no leaks.
   Pipes or hoses must be replaced by a specialist technician. Please contact your nearest agent.

3. Tighten any loose bolts.
   The cylinder head bolts must be retightened by a specialist technician. Please contact your nearest agent.

Checking the engine oil level and topping up
Always check the oil level before starting the unit.

1. Place the unit on a flat, level surface. If the unit has been used, leave to cool for at least 30 minutes.

2. Using a screwdriver, remove the screw (A9-E1) and the inspection flap (A10-E2).

3. Remove the oil filler cap (A11-B1) and visually check the oil level: the oil level (B2) should reach the filler neck.
   If the oil level is too low, use a funnel to top up with oil that complies with the specifications given in this manual.

4. Refit and tighten the oil filler cap.

5. Check that there are no oil leaks, and wipe away any traces of oil with a clean cloth.

6. Refit the inspection flap and tighten the flap screw.

Checking the fuel level and topping up
With the unit on a flat, level surface, visually inspect the fuel level on the indicator (A12): the red marker on the indicator should be between the maximum level (F = full) and the minimum level (E = empty). If necessary, fill with fuel:

1. Fill up when the unit is switched off and the engine cold.

2. Unscrew the fuel tank cap (A13).
   Do not remove the screen filter (A14-C1) when topping up.

3. Fill the tank up to the red mark on the screen filter using a funnel, and taking care not to spill any fuel.
   Do not overfill the tank; there should not be any fuel in the filler neck.

4. Carefully tighten the fuel tank cap.

5. All traces of fuel should be wiped off with a clean cloth.

Starting the generating set

1. Put the economic idle speed (A15) in the (Hare) position.
2. Turn the fuel tap (A16) to ON.
3. If the outside temperature is low, or if the engine is cold, pull the starter (A17) fully.
4. Set the switch (A7) to .
   The generating set starts and the operating warning light (A18) comes on.

Manually start the generating set
In the event of an electric starting fault, start the generating set manually:

1. Set the switch (A7) to the position.

2. Slowly pull the starter/recoil reel handle (A19) until there is some resistance, then let it return slowly.

3. Pull the starter-recoil reel handle hard, quickly then let it return to its initial position slowly.
   If the generating set does not start, repeat the operation until the engine starts.

4. The generating set starts and the operating warning light (A18) comes on.

Using the electricity supplied

1. Allow the unit speed to stabilize and the temperature to rise (approx. 3 to 5 min.).

2. Press the starter (A17) gradually to return it to its original position.
   The unit should not shut down.

3. Connect the equipment to be used to the electrical socket (A20) on the unit.

4. Put the economic idle speed (A15) in the (Tortoise) position.
   If devices requiring considerable starting current are being used, leave the economic idle speed switch in the (Hare) position.
   For France only: Our units are fitted with sockets where the earthing contact is made using side tabs.
   In exceptional cases where the equipment is only fitted with an earthing pin, use an adaptor. After use, always disconnect the adaptor and store it carefully, away from sources of moisture. Always ensure that the socket cover on the unit is closed: risk of damage (loss of seal).

Charging a battery (12V socket)
This unit is equipped with a 12 V socket (A21) which can be used for occasional brief battery charging operations up to 40Ah maximum, when semi- discharged.

1. Disconnect the battery and remove it from the vehicle.

2. Start the unit.

3. Connect the red cable to the positive battery terminal (+).

4. Connect the black cable to the negative battery terminal (-).

5. Press the circuit breaker of the 12V socket (A22) then connect the charging cables of the battery to the 12V socket of the unit.

6. Put the economic idle speed (A15) in the (Hare) position to start charging.

7. Check the battery regularly using a hydrometer (acidimeter) and use a charge controller to monitor the charge.
   The unit does not have a charge controller, therefore the charge is not regulated or limited.

8. Once charging is complete, switch off the unit then disconnect the cables from the battery and the unit.

9. Store the cables and refit the battery in the vehicle, observing the polarities.
   Simultaneous use of the electrical socket and 12V socket is possible, but the total consumption in watts (W) must not exceed the nominal power of the unit.

Switching the generating set off

1. Shut down and disconnect the equipment used from the electrical sockets (A20) or the battery from the 12V socket (A21),taking care to close the unit’s socket cover.

2. Put the economic idle speed (A15) in the (Hare) position.

3. Set the switch (A7) to.
   The unit will shut down.

4. Turn the fuel tap (A16) to OFF.

As a safety measure, maintenance should be performed on the generating set regularly and carefully by people who have the necessary experience and are equipped with suitable tools, in respect of current regulations. The maintenance operations to be carried out are detailed in the maintenance table. The interval for this is supplied as a guide and for generating sets operating with fuel and oil which conform to the specifications given in this manual. The maintenance intervals can be shortened depending on the
generating set’s operating conditions and requirements. It is important to note that the warranty shall not be valid if generating set maintenance has not be performed correctly.

Reminder of use
Ensuring maintenance is performed regularly and correctly will guarantee safety and performance. The oil, filter elements and, where present, the spark plug, are consumables which must be in good condition for the unit to operate correctly.
Replace them regularly as often as is needed (the reference for ready-to-use maintenance kits is given in the table of technical specifications where applicable). The warranty becomes void in the event of failure to respect the maintenance recommendations. For any questions about a special operation, please contact your nearest agent who will advise and help you.

Maintenance intervals table

Operation to be carried out at whichever deadline is reached first:| After:

1 st month/first 20 hours

| Every:

3 months/50 hours

| Every:

6 months/100 hours

| Every:

2 years/300 hours

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Unit

| Clean the unit| | | X| General maintenance must only be carried out by one of our agents.

France: 0.806.800.107

(call charge)

Replacing the spark plug| | | X
Oil| Change| X| | X
Fuel| Clean the screen filter| X| | X

Air filter

| Clean the foam element| | X| X
Replace the foam element| | | X
Part numbers of parts to be used during maintenance:| RYS3

Performing the maintenance operations

1. Shut down the unit and wait at least 30 minutes for it to cool.
2. Disconnect the cap(s) of the spark plug(s) and disconnect the “-” terminal on the battery (if fitted).
3. Carry out maintenance in accordance with the information given in this manual and, to avoid the risk of damage to the unit, only use original parts or their equivalent.

Top up the oil
The used oil must be recycled or disposed of in accordance with applicable local regulations. In order for the drain operation to be more effective, it is advisable to run the unit for a few minutes before draining to make the oil more fluid.

1. Remove the screw (A9-E1) and the inspection flap (A10-E2).

2. Remove the cap from the drainage hole (B3) and the cover from the oil drain screw (B4).

3. Place a suitable container under the drainage hole.

4. Remove the oil filler cap (A11-B1) and the oil drain screw (A23) with its seal (B5).

5. Make sure that the seals for the drain screw and the filler cap are in good condition, and replace them if necessary.

6. After draining completely, refit the oil drain screw with its seal.

7. Use a funnel to top up with oil that complies with the specifications given in this manual.
   The oil level should reach the filler neck (B2).

8. Refit the oil filler cap, the oil drain screw cover and the drainage hole cap.

9. Check that there are no oil leaks, and wipe away any traces of oil with a clean cloth.

10. Refit the inspection flap by tightening the flap screw.

Clean the screen filter

1. If fitted: close the fuel tap.
2. Unscrew the fuel tank cap (A13).
3. Remove the screen filter (A14-C1) located inside the fuel tank.
4. With a low-pressure dry air gun, blow air through the screen filter, from the outside inwards.
5. Rinse it using clean fuel and dry it. Replace it if it is damaged.
6. Put the screen filter back inside the tank and screw the cap back onto the fuel tank.

Clean or replace the air filter

IMPORTANT| Risk of fire or explosion: for a foam element, only use soapy water and clean engine oil during this operation.
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1. Remove the nuts (A4) and the enclosure (A3) to access the air filter (A25-D2).

2. Unlock the attachments of the air filter cover (D1) and remove the air filter cover (A2).

3. Remove the foam element (D3) and the paper element (D4).

4. Clean the foam element if its condition permits: wash it in soapy water, carefully rinse it and leave it to dry completely.

5. Soak the foam element in a little clean engine oil and squeeze it to remove any excess oil (do not wring it out).
   If there is too much oil remaining in the foam, the unit will emit smoke when it is first started.

6. Replace the paper element with a new element, then refit the filter elements.

7. Refit the air filter cover and lock the attachments on the air filter cover.

8. Refit the enclosure by retightening the nuts correctly.

Replace the spark plug.

1. Undo the screw (E1) and remove the spark plug access cover (E2).
2. Remove the spark plug cap (E3).
3. Use a dry air spray to clean the spark plug wells.
4. Using a spark plug spanner, remove the spark plug (A24-E4) and discard it.
5. Fit a new spark plug in position and tighten it by hand to avoid damaging the threads.
6. Use a spark plug spanner to tighten the spark plug by 1/2 turn after it is seated to compress the washer.
7. Refit the spark plug cap.
8. Refit the spark plug access cover by tightening the mounting screw correctly.

Cleaning the generating set
To ensure it continues to run correctly, the unit must be cleaned regularly. If the unit is installed inside, always check that the installation is clean and in good condition. If the unit is being used outside (building sites, dusty, muddy or densely wooded areas, corrosive environment, etc.), it must be cleaned more frequently
Use of water sprays or high pressure cleaning equipment is prohibited as this may seriously damage the unit.

1. Use a brush to gently clean the engine air intakes and outlets and, if present, the spark arrestor.
2. Using a damp sponge, clean the outside of the unit and dry it with a dry cloth.
3. Check that the unit is in a good general condition (no leaks, bolts, fittings, hoses tightened, etc.)
4. Replace any defective parts if necessary.
   Only use original parts and consult an agent if necessary.

Transport and handling conditions
The unit should be handled gently and sudden movements should be avoided. Ensure that the place where it is to be stored or used is carefully prepared beforehand. Before any fixed installation on a trailer or inside a vehicle, consult one of our approved agents.
Before transporting the unit, take the following necessary precautions:

1. Check that the routes to be used are smooth and drivable. If it proves necessary to use uneven roads, drain the fuel into a container before setting off.
2. Check that the bolts are correctly tightened, close the fuel tap (if fitted) and disconnect the battery (if fitted).
3. The unit should always be transported in its normal operating position; never lay it on its side. Ensure that the unit cannot fall from the vehicle carrying it, but without exerting too much force (risk of damaging the unit).

Storage conditions
Drain the fuel and change the engine oil :

1. Start the unit and allow it to operate until it runs out of fuel.

2. Set the switch (A7) to .

3. Clean the screen filter (A14-C1).

4. With the engine still warm, change the engine oil.

5. To access the fuel drain screw, undo the screw (E1) and remove the spark plug access cover (E2).

6. Place a suitable container at the outlet of the fuel drain pipe (C2).

7. Undo the fuel drain screw (C3) and allow the fuel to drain fully into the container before tightening the drain screw.

8. Place the fuel tap at OFF
   Lubricate the cylinders and the valves:

9. Remove the cap from the spark plug (E3) and the spark plug (A24-E4

10. Pour approximately a teaspoon of engine oil in through the spark plug opening.

11. Refit the spark plug, the spark plug cap and the spark plug access cover by retightening the screw correctly.

12. Pull the starter-recoil reel handle (A19) several times to distribute the oil inside the cylinders.
    Disconnect the battery:

13. Remove the nuts (A4) and the enclosure (A3).

14. Remove the nuts from the battery housing (A4).

15. First disconnect the red cable (+) then the black cable (-) from the battery.

16. Remove the battery retaining strap (A5).

17. Remove the battery (A6) and store it in a clean, dry place.

18. Close the battery housing cover and refit the nuts.
    Store the generating set:

19. Clean the outside of the unit with a cloth and apply a rustproofing product to any damaged areas.

20. Cover the unit with a protective cover and store it in its normal position, in a clean, dry and well ventilated area.
    This procedure for storing the unit or protecting it over the winter must be respected if it is not used for a period of up to 1 year. For longer periods of storage, it is recommended to contact your nearest agent or to start up the unit for a few hours every year,ensuring that the storage procedure is respected afterwards.

Repairing minor faults

France: 0.806.800.107 (call charge).

Cleaning the exhaust silencer

1. Remove the nuts (A4) and the enclosure (A3).
2. Remove the screws (F1) and the cover from the exhaust silencer (F2).
3. Remove the screw (F3) and the exhaust silencer (F4).
4. Remove the exhaust silencer grille (F5) then the spark arrester (F6).
5. Using a metal brush, carefully remove the deposits on the exhaust silencer grille and spark arrester.
6. Check the condition of the spark arrester and the exhaust silencer grille. Replace them if they are damaged.
7. Refit the spark arrester.
8. Refit the exhaust silencer grille and the exhaust silencer by tightening the screw correctly.
9. Refit the exhaust silencer cover and its screws.
10. Refit the enclosure by retightening the nuts correctly.

Technical specifications

Operating conditions
The stated outputs of the units are obtained under the reference conditions outlined in ISO 8528-1(2005):
Total barometric pressure: 100 kPa – Ambient air temperature: 25°C (298 K) – Relative humidity: 30%.
The unit’s output is reduced by approximately 4% for every additional 10°C and/or approximately 1% for every additional 100m in altitude. Units can only operate while stationary.

Capacity of the generating set
Before connecting and operating the unit, calculate the electrical power required by the units to be used (in watts)*. To ensure optimal operation, the total wattage of all equipment used at the same time must be:

• greater than 60% of the rated load for the unit (risk of insufficient load);
• less than the rated load for the unit during continuous operation (risk of overload).
  If the unit is run under or over its rated load frequently or for long periods of time, it can start to wear very quickly. Damage caused
  in this way will not be covered by the warranty.

This load is usually indicated in the technical specifications or on the manufacturer’s plate for the equipment. Some equipment requires a higher
load when starting. This minimum required power must not exceed the unit’s maximum power.

Generating set identification
The generating set identification plate is affixed to the outside of the enclosure.

Serial numbers will be required when requesting troubleshooting advice or spare parts.
To keep them safe, note down the serial number of the generating set below.
Generating set serial number:……../………….. – ……..……..….…. – ………

Specifications

o: standard x: not available

Oil cut-out: If there is no oil in the engine sump or if the oil pressure is low, the oil cut-out mechanism automatically stops the engine to prevent any damage. If this occurs, check the engine oil level and top it up if necessary before looking for any other cause of the problem.

Circuit breaker: The generating set’s electrical circuit is protected by one or more magnetothermal, differential or thermal cut-out switches. In the event of an overload and/or short circuit, the supply of electrical energy may be cut. If necessary, replace the circuit breakers in the generating set with circuit breakers with identical nominal ratings and specifications.

Recommended fuel quality
Using fuel which does not comply with the following specifications exposes the equipment to irreversible damage not covered under warranty:

• Cleanliness and quality: ensure that the petrol used does not contain water and that it is fresh and clean (not out of date or contaminated). For the
• Octane rating: minimum octane rating of 87 (R+M)/2 or minimum octane rating of 90 (RON = Research Octane Number)
• Blends: the use of unleaded petrol containing up to 10% ethyl alcohol is authorised (France: SP95-E10). It is not permitted to use unleaded petrol containing less than 90% petrol, e.g. E15, E20 or E85. Blends of methyl tert-butyl ether (MTBE) and unleaded petrol are approved (up to a maximum of 15% MTBE by volume).
  However, it is strongly recommended that the same type of fuel is used throughout the complete service life of the unit. If the unit is used infrequently (less than once a month), use new fuel with each use or add a stabilizing additive to the fuel tank.

EC Declaration of conformity
We, SDMO Industries – 270 rue de Kerervern, 29490 GUIPAVAS/CS 40047, 29801 BREST CEDEX 9 – France, hereby declare under our sole responsibility that the following electrical generating sets:

Equipment description:| Make:| Trade name:| Type:| Serial numbers:
---|---|---|---|---
Generating set| KOHLER-SDMO| INVERTER PRO 3000 E

PrIndus C5

| 3499231003091| 7CG 0380101 > 7CG 0380999

7CG 4300101 > 7CG 4319999

7PB-5000101 > 7PB-5039999

7PB-5040101 > 7PB-5079999

7CH 2570101 > 7CH 2570999

7CH 2572101 > 7CH 2572999

7CH 2580101 > 7CH 2587999

7CH 2590101 > 7CH 2591999

1. Comply with the safety requirements set out in the Low Voltage Directive – 2014/35/EU of 26 February 2014 in application of the harmonized standard EN 60204-1: 2006 (AMD 1 2006, COR 2010)

2. Comply with the provisions of the following Directives:

   • Machinery – 2006/42/EC of 17th May 2006 in application of the harmonized standard ISO 8528-13

   • Electromagnetic compatibility – 2014/30/EU of 26th February 2014 in application of the harmonized standards EN 60034-1:
     2010 (COR 2010) / EN 61000-6-1: 2007 / EN 61000-6-2: 2005 (COR 2005) / EN 61000-6-3: 2007 (AMD1 2011,
     AMD1/COR 12) / EN 55011: 2009 (AMD 1 2010)

   • Relating to the restriction of the use of certain hazardous substances in electrical and electronic equipment – 2011/65/EU of 8th June 2011 in application of the harmonized standard EN IEC 63000 : 2018

   • Relating to noise emission in the environment by equipment for use outdoors – 2000/14/EC of 8th May 2000, via the compliance procedure set out in Annex VI:

Notified body:| Trade name:| Type:| Measured sound power level:| Guaranteed sound power level (LwA):| Rated output:
---|---|---|---|---|---
ABOMA B.V.

Galvanistraat, 1 –

Postbus 141 -6710 BC EDE – Netherlands

| INVERTER PRO 3000 E

PrIndus C5

|

3499231003091

|

87 dB(A)

|

88 dB(A)

|

2800W

Name and address of the person authorized to create and hold the technical file:
L. ANDRIEUX, 270 rue de Kerervern, 29490 GUIPAVAS / CS 40047, 29801 BREST CEDEX 9 – France.

GUIPAVAS, 05/2021
L. ANDRIEUX
President, SDMO Industries

UK Declaration of Conformity

Name and address of the manufacturer
SDMO Industries
CS 40047
29801 BREST CEDEX 9
France
Tel : +33 2 98 41 13 88
www.kohler-sdmo.com

Name and address of the UK importer
Kohler Co.
Carter Court
4 Davy Way
Quedgeley, Gloucestershire
United Kingdom
GL2 2DE

This declaration of conformity is issued under the sole responsibility of the manufacturer.

Object(s) of the declaration:
Generating set
TYPE : INVERTER PRO 3000 E PrIndus C5
SERIAL NUMBER :
The object of the declaration described above is in conformity with the relevant statutory requirements applicable to the product:
UK Legislation:
a) S.I. 2016/1091 Electromagnetic Compatibility Regulations
b) S.I. 2016/1101 Electrical Equipment (Safety) Regulations
c) S.I. 2008/1597 Supply of Machinery (Safety) regulations
d) S.I. 2001/1701 Noise Emission in the Environment by Equipment for use Outdoors
e) S.I. 2012/3032 Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment

References to the relevant UK designated standards used:
a) BS EN 60034-1: 2010, BS EN 61000-6-1: 2007, BS EN 61000-6-2: 2005, BS EN 61000-6-3 : 2007 (AMD1 2011) and BS EN 55011: 2016 (AMD 1 2017, AMD 2 2021)
b) BS EN 60204-1 : 2006 (AMD 1 2009)
c) BS EN ISO 8528-13: 2016
d) BS EN IEC 63000: 2018 and BS EN 50581: 2012
S.I. 2001/1701 Noise Emission in the Environment by Equipment for use Outdoors
Approved body: HORIBA MIRA Ltd.
Watling Street, Nuneaton
Warwickshire, CV10 0TU, UK
Conformity procedure : SCHEDULE 9 – Annex VI to the Directive
Measured sound power level : 87 dB(A)
Guaranteed sound power level (LwA) : 88 dB(A)
Genset rated power (Max power) : 3 kW
Signed for and on behalf of the above-named manufacturer:
Issue in Brest on 5/27/2021

Name:L. ANDRIEUX
Function:Président, SDMO Industries

Conditions of warranty

COMMERCIAL WARRANTY
Your unit is covered by a commercial warranty granted by SDMO Industries. This warranty must be applied by the distributor from which you purchased your unit, in accordance with the following provisions:

TERM:
The warranty for your unit is valid for a period or 24 months or 1000 operating hours, from the date of purchase. It applies to whichever of these thresholds is reached first. If the unit does not have a working hours counter, the number of operating hours will be deemed to be four (4) hours per day.

TERMS FOR APPLICATION OF THE WARRANTY:
The warranty starts on the date the unit was purchased by the first user. This warranty is transferred with the unit if the first user chooses to transfer it, either free or for a charge; it is valid for the remaining duration of the initial warranty, which cannot be extended.
The warranty only applies upon presentation of a legible purchase invoice, which states the date of purchase, the unit type, the serial number, and the name, address and commercial stamp of the distributor. SDMO Industries reserves the right to refuse to honour the warranty in the absence of documentary evidence of the date and place of purchase of the unit. This warranty entitles the holder to the repair or replacement of the unit or its components, if deemed to be defective by SDMO Industries after expert
analysis in its workshops; SDMO Industries reserves the right to modify the equipment on the unit to meet its obligations. The unit or components replaced under warranty become the property of SDMO Industries.

LIMITATION OF THE WARRANTY:
The warranty applies to units installed, used or maintained in accordance with the documentation provided by SDMO Industries, and in the event of any operating defect with the unit, caused by a fault with the design, manufacture or material. SDMO Industries does not guarantee the performance capabilities of the unit, or its operation or reliability if it is used for specific purposes. Under no circumstances can SDMO Industries be held responsible for any consequential loss, whether or not arising out of material damage,
which includes but is not limited to the following: Any operating losses, costs or expenses resulting from unavailability of the unit, etc. The warranty is limited to the cost related to the repair or replacement of the unit or one of its components, excluding consumables. The warranty therefore covers the costs of parts and labour, excluding travel costs. The cost of transporting the unit or one of its components to the workshops of SDMO INDUSTRIES or one of its approved agents shall be borne by the Customer; the “return” transport costs shall be borne by SDMO Industries. However, in the event that the warranty does not apply, all transport costs shall be borne by the Customer.

CASES OF EXCLUSION FROM THE WARRANTY:
Warranty exclusion applies in the following cases: damage resulting from transporting the unit; incorrect installation or installation not complying with SDMO Industries recommendations and/or technical and safety standards; use of non-recommended products, components, replacement parts, fuel or lubricants; incorrect use or misuse of the unit; modification or conversion of the unit or any of its components not authorized by SDMO Industries; normal wear and tear of the unit or of one of its components; damage due to negligence, failure to monitor, service or clean the unit; force majeure, acts of God or other external causes (natural disaster, fire, impact, flooding, lightning, etc.); operation of the unit with insufficient load; inadequate storage conditions of the unit. The following components are also excluded from the warranty: the starter systems (batteries, starter motors, starter), the filters, the belts, the fuses, the switches, the lamps, the commutators, and all consumables and wearing parts.

TERMS AND CONDITIONS FOR APPLICATION:
The warranty must be applied by the distributor from which you purchased your unit. You are requested by SDMO Industries to locate your purchase invoice and contact the distributor or, where applicable, the Customer Service Department of SDMO
Industries. Staff from this department can answer your questions concerning the warranty’s application conditions; contact details are as follows: SDMO Industries, 270 rue de Kerervern – 29490 GUIPAVAS / CS 40047- 29801 BREST CEDEX 9 –
Tel: France 0.806.800.107 (call charge) – Fax: +33298416307.

LEGAL GUARANTEES

Information for the consumer, who is defined as any individual acting for purposes outside of his or her trade, business, craft or profession.
SDMO Industries is liable for any conformity issues with your unit under the conditions set out in article L. 211-4 and following of the
Consumer Code and for hidden defects in the sold item under the conditions set out in articles 1641 and following of the civil code.

Under the conformity guarantee:

• * you have a period of 2 years from the date your unit was delivered to make a claim under the statutory conformity guarantee.

  • you may choose between repair or replacement of your unit, subject to the conditions set out in article L. 211-9 of the Consumer Code.
  • you are required to send proof of the existence of the conformity issue with your unit within 6 months of the item’s delivery.
    This period is extended to 24 months from 18 March 2016; this does not apply to used items.
    The statutory guarantee applies independently of the commercial warranty provided by SDMO Industries.
    You may also decide to implement the guarantee applicable to hidden defects with your unit under the conditions set out in article
    1641 of the Civil Code. If there is a hidden defect with your unit, and you are required to provide proof, you may choose between cancellation of the sale or a reduction in the sale price in accordance with article 1644 of the Civil Code.

Articles of the Consumer Code
Article L211-4
The vendor is required to deliver goods that comply with the contract and is answerable for any non-compliances existing on delivery. It is also answerable for any non-compliances resulting from packing, assembly instructions or installation when in the charge of the latter under the terms of the contract or when carried out under its responsibility.
Article L211-5
To comply with the contract, the goods must:

1. Be suitable for the use customarily expected of similar goods and, if applicable, must:
   • match the description given by the Vendor and possess the qualities that the Vendor has presented to the Buyer in the form or a sample or model;
   • have the qualities a Buyer can legitimately expect, considering the public statements made by the Vendor, the producer or its representative, particularly in its advertising or labeling;
2. Or alternatively, present the characteristics mutually defined by the parties or be suitable for any special purpose desired by the
   Buyer which has been made known to the Vendor and which the Vendor has accepted.

Article L211-12
Action arising from a non-compliance is limited to a period of two years from the date of delivery of the goods.

Article L.211-16
When, during the term of the commercial warranty granted to the Buyer when the goods were purchased or repaired, the Buyer requests a repair from the Vendor which is covered by the warranty, any period of immobilisation of seven days or more shall be added to the remaining term of the warranty. This period shall apply from the date the Buyer requests that work is performed or when the goods in question were made available for repair, if this second date precedes the request for the work to be performed.
Articles of the Civil Code

Article 1641
The vendor is bound by the warranty for any hidden defects in the item sold which make it unsuitable for its intended purpose or which limit the said purpose to such an extent that the purchaser would not have acquired it, or would only have paid a lower price had they been aware of it.

Article 1648 sub-paragraph 1
The purchaser must instigate action resulting from unacceptable defects within two years of discovering the defect.

References

• Gensets, Generating sets, Water Pumps, Industrial generator - KOHLER-SDMO

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