KOHLER DIESEL10LC A 8.3kW Generator Instruction Manual

KOHLER DIESEL10LC A 8.3kW Generator

INSTRUCTIONS

Section 1. Preface

IMPORTANT: Material damage
Before use, read this manual and the safety instructions provided alongside it thoroughly. Keep these safe throughout the unit’s service life and always adhere to the safety advice and the usage and maintenance instructions contained therein.

The information contained in this manual is taken from technical data available at the time of print (the photos shown in this manual are not legally binding). In line with our policy of continually improving the quality of our products, this information may be amended without warning. On request, we can supply our original manuals in French via our website.
In this manual, dangers are represented by the following two symbols:

DANGER: [Appropriate pictogram(s)] RISK TO THE HEALTH OF THOSE CONCERNED
DANGER OF DEATH (if appropriate)
Indicates an imminent danger which may result in death or serious injury. Failure to follow the instruction shown may pose serious risks to the health and life of those concerned.

IMPORTANT: Material damage
[At-risk equipment] Indicates an at-risk situation. Failure to follow the instructions provided may result in minor injuries to that concerned or material damage.

Section 2. Instructions and safety regulations (personal protection)

The instructions and safety regulations must be read carefully and followed to avoid endangering personal health and safety. If there is any doubt over the meaning of the instructions, please contact your nearest agent.

Meaning of the pictograms on the generating set

General guidelines

Never let other people use the unit without ensuring they have all of the necessary instructions beforehand. Never allow a child to touch the unit, even when switched off, and do not operate the unit when animals are in the vicinity (fear, disturbance, etc.).
In all cases, respect the local regulations currently in place concerning the use of the units. Exhaust gases, fuel and oil, or coolant (if used), are toxic products; take all necessary protective measures.

Guidelines for protecting the environment

Drain the engine oil into a designated container: never drain or discard engine oil onto the ground.
As far as possible, avoid sound reverberating through walls or buildings (the noise will be amplified).
If the unit is used in wooded, bushy or uncultivated areas and if the exhaust silencer is not fitted with a spark arrester, clear any vegetation away from the area and take care that the sparks do not cause a fire. Once the unit is no longer being used (end of product life), take it to a waste collection point.

Risks relating to exhaust gases

DANGER: RISK OF POISONING
DANGER OF DEATH (if appropriate)
The carbon monoxide present in the exhaust gas may lead to death by inhalation if the concentration levels in the atmosphere are too high.
Always use the unit in a well ventilated area where the gases cannot accumulate.

For safety reasons and for correct operation of the unit, correct ventilation is essential (risk of poisoning, engine overheating and accidents involving, or damage to, the surrounding equipment and property). If it is necessary to operate it inside a building, the exhaust gases must be evacuated outside and adequate ventilation must be provided so that any people or animals present are not affected.

Risk of fire

DANGER: RISK OF FIRE
DANGER OF DEATH
Never operate the unit in areas containing flammable products (risk of sparks). Keep all flammable or explosive materials (e.g. petrol, oil, cloth, etc.) out of the way when unit is running. Never cover the unit with any type of material while it is in operation or just after it has been turned off: always wait until the engine cools down (at least 30 minutes).

Risk of explosion and burns

IMPORTANT: Before any intervention, wait for the unit to cool down (at least 30 minutes).
During operation and just after shutdown, the cooling circuit is pressurized: the coolant filler cap (A1) must remain closed (risk of explosion). When opening the cap, loosen it slowly to allow the pressure to escape.
When running and just after stopping, the oil, engine and the exhaust silencer are hot and may cause burns if touched.

Risk of electrocution

DANGER: RISK OF ELECTROCUTION
DANGER OF DEATH
Units supply electrical current while operating; comply with the applicable legislation as well as the installation and usage recommendations given in this manual. If you are in any doubt regarding installation, please contact your nearest agent.
Do not connect the unit directly to other power sources (such as the mains for example); fit a source changeover panel.
Never touch stripped cables or disconnected connectors. Never handle a unit with wet hands or feet. Never expose the equipment to liquid splashes or rainfall, and do not place it on wet ground.

Temporary or semi-temporary installation (work site, show, fairground, etc.)
A – If the unit is not equipped with an integrated differential protection device at delivery (standard version with insulated neutral on the unit’s earth terminal):

• Use a differential device calibrated to 30mA at the output of each of the unit’s sockets (place each device at least 1 metre from the unit, protecting it from weather conditions).
• If one or more mobile or portable devices are used occasionally, the unit does not need to be earthed.

B – If the unit is equipped with an integrated differential protection device at delivery (standard version with alternating neutral connected to the unit’s earth terminal – for use with TT or TN systems):

• Connect the unit to the earth: attach a 10 mm2 copper wire to the unit’s earth terminal (A2) and to a galvanised steel earthing rod set 1 metre into the ground.

Fixed installation or mains failure
When supplying a fixed installation (e.g. as backup for mains outages), the unit must be connected by a qualified electrician in accordance with the regulations applicable at the installation site. The units are not designed to be connected directly to an installation (risk of electrocution or damage to equipment).
A –  If the unit is not equipped with an integrated differential protection device at delivery (standard version with insulated neutral on the unit’s earth terminal):

• Use a source inverter.
• The unit does not need to be earthed.

B – If the unit is equipped with an integrated differential protection device at delivery (standard version with alternating neutral connected to the unit’s earth terminal – for use with TT or TN systems):

• Use a source inverter.
• Connect the unit to the earth: attach a 10 mm2 copper wire to the unit’s earth terminal (A2) and to a galvanised steel earthing rod set 1 metre into the ground.

Mobile application
The units are intended to operate while stationary. They may not be installed on a vehicle or other mobile equipment unless a study has been carried out analysing the unit’s various installation and usage specifications. It is prohibited to use the unit whilst it is in motion. If earthing is not possible, connect the unit’s earth terminal (A2) to the vehicle earth.

Connection and choice of cables
For all connections, use flexible, strong rubber-sheathed cables which comply with standard IEC 60245-4 or equivalent cables, and ensure that these are kept in perfect condition. Only use one item of class I electrical equipment per socket and connect up equipment using a cable equipped with a PE protective conductor (green/yellow); this protective conductor is not required for class II equipment. Adhere to the cross-sections and lengths recommended in this table during installation or when using electrical extensions.

AWG
Length of cable used| 0 to 50 m| 4| 10| 6| 9| 10| 7| 1.5| 14| 2.5| 12
51 to 100 m| 10| 7| 10| 7| 25| 3| 2.5| 12| 4| 10
101 to 150 m*| 10| 7| 16| 5| 35| 2| 4| 10| 6| 9

This cable length is the maximum permitted length, and must not be exceeded.
Installation method = cables on raceway or non-drilled tablet/Permitted drop in voltage = 5%/Multi-core conductors/Cable type PVC 70°C (e.g. H07RNF)/Ambient temperature =30°C.

Risk of hearing loss

DANGER: RISK OF HEARING LOSS
Suitable hearing protection must be worn at all times when the unit is running.

Risks during handling operations, use and maintenance

For safety reasons, all operations must be carried out by staff with the necessary skills and using suitable equipment. Maintenance must be carried out regularly and properly using only original parts. Personal protective equipment must be used.
Safety guidelines for handling petroleum products (fuel, oil, coolant):

DANGER: The fluids used by the units are dangerous products. Respect the local regulations in force concerning the handling of petroleum products.

RISK OF POISONING
Never inhale or ingest; avoid prolonged or repeated contact with the skin. Use personal protective equipment when working on the unit (gloves, shoes, glasses, appropriate clothing). If petroleum products are exposed to high temperatures for a period of several hours (containers or generating set stored in a vehicle parked in the sun, for example), harmful vapors could be released causing a risk of poisoning or discomfort.

RISK OF FIRE OR EXPLOSION
Fill up with fluids when the unit is switched off and the engine cold. Smoking, using a naked flame, producing sparks and making telephone calls are forbidden when filling with fluids. Always make sure the cap is properly closed after filling. Clean any traces of fluid with a clean cloth and wait until the vapors have dispersed before starting the unit.

Safety guidelines for handling batteries (if fitted):

DANGER: RISK OF POISONING OR EXPLOSION
Follow the battery manufacturer’s recommendations. Only use insulated tools. Keep away from fire or naked flames. Always ensure adequate ventilation during charging.

Getting started with the generating set

Key to illustrations
The cover illustrations can be used to identify the various components of the generating set. The procedures in the manual refer to these illustrations using letters and numbers as identifiers: for example, “A; 1” refers to the number 1 on figure A.

Note: Automatic transfer switch, battery charger,etc.
The unit may be equipped with the “GS101-Generator Smart Care” option (A4): the Bluetooth GSC101 box transmits all the information needed to monitor the unit to an application to be installed on your mobile phone; this includes maintenance dates, a maintenance aid, and the map of approved resellers for any spare parts required.

Initial commissioning
On taking delivery and commissioning the unit:

1. Check that it is complete and not damaged in any way.

2. Check the fluid levels (oil, fuel, coolant) and top them up if necessary.

3. Connect the battery, starting with the positive terminal.
   Observe the polarity of the battery terminals when connecting it: as this could cause serious damage to the electrical equipment.

4. For the first 50 hours, run the unit at 70% of total power (running in).

Installing the battery

1. Connect the red wire to the positive battery terminal (+) (A3).
2. Connect the black wire to the negative battery terminal (-).

Connecting Generator Smart Care
The unit may be equipped with the “GS101-Generator Smart Care” option (A4):

1. Secure the Bluetooth GSC101 box to the unit,
2. Download and install the free Generator Smart Care* application onto a mobile phone or tablet,
3. Create an account,
4. Activate Bluetooth on the phone or tablet,
5. Follow the instructions on the application to pair the phone or the tablet with the Bluetooth GSC101 box.

Generator Smart Care displays all the information needed to monitor the unit in the application; this includes maintenance date alerts and reminders, a maintenance aid, and the map of approved resellers for any spare parts required.
*Available free from the App Store and Google Play (excluding any connection fees charged by the phone system operator).

Using the generator set

Before using the unit, always:
Check that the unit is correctly installed and that it is ready to start:
To carry out checks and starting operations, it is necessary to open the top cover and the access door of the unit: close them before starting the unit.
Ensure that all of the procedures for use and safety instructions have been understood:
In case of immediate danger when using, press the emergency stop button (A6) to stop the unit immediately (reminder: this emergency stop button does not use the normal procedure to stop the unit and should only be used in case of danger).

Positioning the generating set for operation

DANGER: RISK OF POISONING – CARBON MONOXIDE
DANGER OF DEATH
Carbon monoxide is invisible, odorless and non-irritating and can cause death in less than an hour. Always use the unit in a well ventilated area where the gases cannot accumulate.
In the event of headache, nausea or vomiting: stop the unit immediately, ventilate and evacuate the area and call for help.

1. Choose a clean, well ventilated and sheltered from bad weather site that is at least 1m away from building or other equipment.

2. Position the unit on a flat horizontal surface that has sufficient load-bearing capacity to prevent it from sinking.
   The units are designed for stationary operation: they must not be installed on a vehicle or other mobile equipment unless a study taking into account the different specific requirements for use of the unit has been carried out.

3. Check that the angle of the unit, in all directions, does not exceed 10°.

Check the generating set is in a good general condition (bolts, hoses)
Inspect the entire generating set before start-up and after each use to prevent any faults or damage.

1. Check that there is no fluid or debris in the retention container (A7): if necessary, pump the fluid into a suitable container. Any fluids present in the retention container (rainwater, engine oil or fuel) must be recycled or eliminated according to the local regulations in force.

2. Check all the pipes and hoses to ensure they are in good condition and that there are no leaks.
   Pipes or hoses must be replaced by a specialist technician. Please contact your nearest agent.

3. Tighten any loose nuts or bolts.
   The cylinder head bolts must be retightened by a specialist technician. Please contact your nearest agent.

Check the coolant level

1. Fill up when the unit is switched off and the engine cold. If the unit has been used, leave to cool for at least 30 minutes
2. Open the coolant filler cap (A1) by loosening it slowly.
3. Visually check the level. It should just cover the harness.
4. If the level is too low, top up using a funnel and coolant that complies with the specifications contained in this manual. There should be no coolant in the neck. In case of overfilling, pump off the excess into an appropriate container.
5. Carefully close the cap and wipe away any trace of coolant.

Checking the engine oil level and topping up

1. Fill up when the unit is switched off and the engine cold.
   If the unit has been used, leave to cool for at least 30 minutes

2. Remove the dipstick (A8-B1) and wipe it.

3. Reinsert the dipstick then remove it again.

4. Visually check the level. It should be between the upper limit (B2) and the lower limit (B3) marked on the dipstick. If the oil level is too low: open the oil filler cap (A9), use a funnel to top up the oil, then screw the oil filler cap back in.
   If the oil level is too high: drain some of the oil into a suitable container.

5. Check the level again before screwing the dipstick back in.

6. Check that there are no oil leaks, and wipe away any traces of oil with a clean cloth.

Checking the fuel level and topping up
Visually check the fuel level using the fuel level indicator (A10). If necessary, fill with fuel:

1. Fill up when the unit is switched off and the engine cold.
2. Unscrew the fuel tank cap (A11).
3. Fill the fuel tank using a funnel, taking care not to spill any. Do not overfill the tank (there should not be any fuel in the filler neck).
4. Screw the fuel tank cap back on.
5. All traces of fuel should be wiped off with a clean cloth.

Starting the generating set
Once the daily checks have been performed, and having read the instructions and safety regulations carefully:

1. Open the fuel tap (A12).
2. It is essential to close the top cover and the access door to the generating set.
3. Turn the key (A15) to the “ON” position: all the indicator lights on the APM202 (A16) light up briefly.
4. Press the “START” button once: after a few seconds, the generating set starts up.
   The APM202 automatically performs 3 starting attempts. If the generating set does not start after these 3 attempts, see the section on Resolving minor faults.

Using the electricity supplied

1. Allow the unit speed to stabilize and the temperature to rise (approx. 3 to 5 min.).

2. Connect the equipment to be used to the electrical sockets (A17) on the unit.
   For three-phase generating sets, use the three-phase electrical socket 3P+N+E in the first place (single-phase electrical sockets are auxiliary sockets that should only be used occasionally and individually).

3. Use the working hours counter (A18) to monitor the running time of the unit.

For France only: Our units are fitted with sockets where the earthing contact is made using side tabs. In exceptional cases where the equipment is only fitted with an earthing pin, use an adaptor. After use, always disconnect the adaptor and store it carefully, away from sources of moisture. Always ensure that the socket cover on the unit is closed: risk of damage (loss of seal ).

Switching the generating set off

1. Disconnect the electrical connectors (A17) taking care to close the socket cover on the generating set.
2. Allow the generating set to run without any load for 1 to 2 minutes.
3. Turn the key (A15) to the “OFF” position: the generating set stops.
4. Open the access door to the generating set in order to close the fuel tap (A12).
5. Close the access door to the generating set.
6. Ensure the unit is properly ventilated and to avoid any risk of fire, wait for it to be fully cool before covering it and storing it. Even when the unit is turned off, the engine continues to give off heat.

If the generating set is used with a remote cranking system (remote control or push-button), it remains on standby while the key is in the “ON” position and draws a low level of power from the battery. Turn the key to “OFF” when the generating set is not in use.

As a safety measure, maintenance should be performed on the generating set regularly and carefully by people who have the necessary experience and are equipped with suitable tools, in respect of current regulations. The maintenance operations to be carried out are detailed in the maintenance table. The interval for this is supplied as a guide and for generating sets operating with fuel and oil which conform to the specifications given in this manual. The maintenance intervals can be shortened depending on the generating set’s operating conditions and requirements. It is important to note that the warranty shall not be valid if generating set maintenance has not be performed correctly.

Reminder of use
Ensuring maintenance is performed regularly and correctly will guarantee safety and performance. The oil, filter elements and, where present, the spark plug, are consumables which must be in good condition for the unit to operate correctly. Replace them regularly as often as is needed (the reference for ready-to-use maintenance kits is given in the table of technical specifications where applicable). The warranty becomes void in the event of failure to respect the maintenance recommendations. For any questions about a special operation, please contact your nearest agent who will advise and help you.

Maintenance intervals table
The maintenance frequency is given as an indication only and is for devices using fuel and oil complying with the specifications given in this manual. The maintenance intervals can be shortened depending on the unit’s operating conditions and requirements. Perform the maintenance operations at the indicated due dates even if the number of hours’ operation has not been reached. The warranty will be invalidated if maintenance of the unit has not been performed correctly.

Operation to be carried out:

| ****

After

| In hours, months or years, whichever comes first
---|---|---

5 hours

| 3 months/

50 hours

| Every

6 months/

100 hours

| Every

1 year/

200 hours

| Every

2 years/

500 hours

Unit| Clean the unit| | X| X| General maintenance must only be carried out by one of our agents.

F rance: 0.806.800.107

(call charge)

| General maintenance must only be carried out by one of our agents.

France: 0.806.800.107

(call char ge )

Check the battery charge| | X| X
Oil| Change| X| X| X*
Replace the filter| | X| X
Fuel| Replace the filter| | X| X
Air filter| Replace| | X| X
Plate heat exchanger| Check the surface| | | X
Pa rt numbers of parts to be used during maintenance:| 3499231004678| 3499231004678

If KOHLER oil is used, the interval can be extended to 150 hours of operation.

Performing the maintenance operations

1. Shut down the unit and wait at least 30 minutes for it to cool.
2. Disconnect the “–” terminal on the battery.
3. Open the unit’s top cover and access door.
4. Carry out maintenance in accordance with the information given in this manual and, to avoid the risk of damage to the unit, only use original parts or their equivalent.
5. Close the unit’s top cover and access door.

Replace the oil filter and change the oil

The used oil and filter must be recycled or eliminated according to the local regulations in force. In order for the drain operation to be more effective, it is advisable to run the generating set for around ten minutes before the drain operation in order to make the oil more fluid.

Drain the oil:

1. Place a suitable container under the oil drain screw (B4), then remove the oil filler cap (A9) and the oil drain screw.

2. Open the oil drain tap (A19-B5).

3. Once the oil has drained completely, close the oil drain tap and tighten the oil drain screw.
   Replace the oil filter

4. Using a suitable wrench, remove the used oil filter (A20-B6) and discard it.

5. Clean the oil filter holder and coat the new oil filter seal with clean engine oil.

6. Fit the new oil filter, tightening it by hand.
   Fill up the oil:

7. Unscrew the oil filler cap.

8. Using the dipstick (A8-B1), to regularly check the level, top up with oil that complies with the technical specifications in this manual.
   Too much or too little oil can damage the generating set.

9. Refit the oil filler cap.
   Finish the operation:

10. Wipe away any traces of oil with a clean cloth and check that there are no oil leaks.

Replace the fuel filter

1. Close the fuel tap (A12).
2. Place a suitable container underneath the fuel filter.
3. Using a suitable wrench, unscrew the fuel filter (A21-C1) and discard it.
4. Hold the new fuel filter over the container, with the threads facing up, and fill with clean fuel until it reaches the edge of the threads.
5. Fit the new fuel filter, tightening it securely by hand.
6. Open the fuel tap and check that there are no leaks.
7. All traces of fuel should be wiped off with a clean cloth and the fuel tap closed again.

Because the fuel tap remains open during this operation, the fuel circuit may deprime. In this case, end the operation, open the fuel tap and use the button on the fuel supply pump (C2) to reprime the fuel circuit.

Replacing the air filter

1. Unlock the air filter cover (D2) and remove it.
2. Remove the filter element and replace it.
3. Refit the air filter cover and lock it.

Check the radiator exchange surface

1. Using a screwdriver, remove the plate heat exchanger access panel (A23).
2. Check the condition of the plate heat exchanger (A24-E1): it should be in good condition.
3. If necessary, use a brush and clean diesel to clean it.
4. Once the operation is complete, refit the plate heat exchanger access panel and tighten it securely.

Clean the generating set and its retention container

To ensure it operates correctly, the inside and outside of the unit must be cleaned regularly. If the unit is installed inside, always check that the installation is clean and in good condition. If the unit is being used outside (building sites, dusty, muddy or densely wooded areas, corrosive environment, etc.), it must be cleaned more frequently.

IMPORTANT: Material damage [Generating set]
If the retention container level is too high, this may irreparably damage the generating set: check there is no fluid present before each start-up, and clean as often as is necessary. Use of high pressure cleaning equipment is prohibited as this may seriously damage the unit. Any major scratches must be repaired (please contact your nearest agent).

1. Wash the outside of the generating set using water with a mild detergent added (e.g. car shampoo).
   A cleaning foam may be used and wiped off using a soft, absorbent cloth. Stubborn stains may be removed using a suitable solvent (white spirit or equivalent) and wiped off using a soft, absorbent cloth.

2. Rinse with clear fresh water to remove any trace of cleaning product.

3. Open the top cover (A13) and access door on the generating set (A14).

4. Check that there is no fluid or debris in the retention container (A7) : if necessary, pump the fluid into a suitable container. Any fluids present in the retention container (rainwater, engine oil or fuel) must be recycled or disposed of according to the applicable local regulations.

5. Close the top cover and access door on the generating set.

6. Apply an rustproofing product to damaged areas, change defective parts and damaged labels if necessary. Only use original parts and consult an agent if necessary.

Transporting and storing the generating set

Transport and handling conditions
The unit should be handled gently and sudden movements should be avoided. Ensure that the place where it is to be stored or used is carefully prepared beforehand. Before any fixed installation on a trailer or inside a vehicle, consult one of our approved agents.
Before transporting the unit, take the following necessary precautions:

1. Check that the routes to be used are smooth and drivable. If it proves necessary to use uneven roads, drain the fuel into a container before setting off.
2. Check that the bolts are correctly tightened, close the fuel tap (if fitted) and disconnect the battery (if fitted).
3. The unit should always be transported in its normal operating position; never lay it on its side. Ensure that the unit cannot fall from the vehicle carrying it, but without exerting too much force (risk of damaging the unit).

Storage conditions
This procedure for storing the unit or protecting it over the winter must be respected if it is not used for a period of up to 1 year. For longer periods of storage, it is recommended to contact your nearest agent or to start up the unit for a few hours every year, ensuring that the storage procedure is respected afterwards.

1. Start the unit and allow it to operate until it runs out of fuel.

2. With the fuel tap open, replace the fuel filter (A21-C1).
   The fuel circuit will drain, ensuring that the unit remains in good condition.

3. Close the fuel tap (A12).

4. Disconnect the battery (A3)

5. Top up the oil.

6. Replace the air filter (A22).

7. Check the radiator’s exchange surface (A24-E1).

8. Clean the unit and cover it with a protective cover.

9. Store it in its normal position, in a clean, dry and well ventilated area.

Repairing minor faults

APM202 faults and alarms

Diagnostics for minor faults

Replace the protective fuses
The fuses must be replaced in the event of faults caused by overcurrent.

1. Identify the cause of the fault and the overcurrent (consult one of our agents).
2. Turn the key (A15) to the “OFF” position: the generating set stops.
3. Unscrew the fuse holder (A24) and visually check the condition of the two fuses.
4. Replace any blown fuses with a new fuse with the same technical specifications. Using an incorrect fuse may result in damage to the unit.
5. Screw the two fuse holders back in.

Generator Smart Care
If the unit has been equipped with the “GS101-Generator Smart Care” option (A4), it is necessary to change the batteries in the Bluetooth GSC101 box when the warning is displayed in the Generator Smart Care application (approximately every two years).

1. Use a small crosshead screwdriver to open the cover of the box,
2. Remove the used batteries and take them to a waste collection point so that they can be recycled,
3. Fit two new AAA batteries, observing the polarity (+/-),
4. Close the unit cover and carefully tighten the screws.

Technical specifications

Operating conditions
The stated outputs of the units are obtained under the reference conditions outlined in ISO 8528-1(2005):
Total barometric pressure: 100 kPa – Ambient air temperature: 25°C (298 K) – Relative humidity: 30%.
The unit’s output is reduced by approximately 4% for every additional 10°C and/or approximately 1% for every additional 100m in altitude. Units can only operate while stationary.

Capacity of the generating set
Before connecting and operating the unit, calculate the electrical power required by the units to be used (in watts)*. To ensure optimal operation, the total wattage of all equipment used at the same time must be:

• greater than 60% of the rated load for the unit (risk of insufficient load);
• less than the rated load for the unit during continuous operation (risk of overload).

If the unit is run under or over its rated load frequently or for long periods of time, it can start to wear very quickly. Damage caused in this way will not be covered by the warranty.
*This load is usually indicated in the technical specifications or on the manufacturer’s plate for the equipment. Some equipment requires a higher load when starting. This minimum required power must not exceed the unit’s maximum power.

Generating set identification
The identification plate for the unit (example shown below) is affixed inside one of the skirts or on the chassis.

Serial numbers will be required when requesting troubleshooting advice or spare parts. For your records, please enter the unit and engine serial numbers below.

Unit serial number:| Engine brand:

(e.g. Kohler)

| Engine serial number:

(e.g. Kohler (SERIAL NO. 4001200908))

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……/………….. – ……..………..….…. – ………| ……..……..………..….…..….| ……..………..….….……..………..….….

Specifications

Model| DIESEL 10 LC A SILENCE C5| DIESEL 10 LC A SILENCE AVR C5| DIESEL 15 LC TA SILENCE C5| DIESEL 15 LC TA SILENCE AVR C5
---|---|---|---|---
Maximum output| 8300W| 8300W| 9500W| 9500W
Rated output| 7200W| 7200W| 8000W| 8000W
Acoustic pressure at 1 m| 81 dB(A)| 81 dB(A)| 81 dB(A)| 81 dB(A)
Acoustic measurement uncertainty| 0,7 dB(A)| 0,7 dB(A)| 0,7 dB(A)| 0,7 dB(A)
Engine type| KDW702-H_C5| KDW702-H_C5| KDW702-H_C5| KDW702-H_C5
Maintenance kit| 3499231004678| 3499231004678| 3499231004678| 3499231004678
Recommended fuel| Diesel| Diesel| Diesel| Diesel
Fuel tank capacity| 27L| 27 L| 27 L| 27 L
Recommended oil| 5W40| 5W40| 5W40| 5W40
Oil sump capacity| 1,6 L| 1,6 L| 1,6 L| 1,6 L
Oil cut-out*| O| O| O| O
Direct current| X| X| X| X
Alternating current| 230V-31,3A| 230V-31,3A| 400V-11,5A| 400V-11,5A
Circuit breaker(s)**| O| O| O| O

Socket type

| 2x2P+T-230V-10/16A

+ 1x2P+T-230V-16A

+ 1x2P+T-230V-32A

| 2x2P+T-230V-10/16A

+ 1x2P+T-230V-16A + 1x2P+T-230V-32A

| 1x2P+T-230V-10/16A

+ 3x2P+T-230V-16A + 1x2P+T-400V-16A

| 1x2P+T-230V-

10/16A + 3x2P+T-

230V-16A +

1x2P+T-400V-16A

Battery| o| o| o| o
Dimensions l x w x h| 121 x 79 x 106 cm| 121 x 79 x 106 cm| 121 x 79 x 106 cm| 121 x 79 x 106 cm
Weight (without fuel)| 310 kg| 310kg| 315 kg| 315 kg

*Oil cut-out: If there is no oil in the engine sump or if the oil pressure is low, the oil cut-out mechanism automatically stops the engine to prevent any damage. If this occurs, check the engine oil level and top it up if necessary before looking for any other cause of the problem.
**Circuit breaker: The generating set’s electrical circuit is protected by one or more magnetothermal switches that may be equipped with differential protection. In the event of an overload and/or short circuit, the power supply may be cut.
If necessary, replace the circuit breakers in the generating set with circuit breakers with identical nominal ratings and specifications.

Recommended fuel quality
Using fuel which does not comply with the following specifications risks causing irreversible damage not covered under the warranty:

• Cleanliness and quality: ensure that the diesel used does not contain water, that it is new and clean (not out of date or contaminated).
• Specifications: ASTM D975 – 1D or 2D, EN590 or equivalent.
• Outdoor temperature below 0°C: use a special fuel (for more information, please contact one of our agents).

However, it is strongly recommended that the same type of fuel is used throughout the complete service life of the unit. If the unit is used infrequently (less than once a month), use new fuel with each use or add a stabilizing additive to the fuel tank.

EC Declaration of conformity
We, SDMO Industries – 270 rue de Kerervern, 29490 GUIPAVAS/CS 40047, 29801 BREST CEDEX 9 – France, hereby declare under our sole responsibility that the following generating sets:

Equipment description:| Make:| Trade name:| Type:| Serial numbers:
---|---|---|---|---

Generating set

|

KOHLER-SDMO

| DIESEL 10 LC A SILENCE C5| 3499231004623|

25-2021-00000000-000

Ø 52-2026-99999999-999

DIESEL 10 LC A SILENCE AVR C5| 3499231004630
DIESEL 15 LC TA SILENCE C5| 3499231004654
DIESEL 15 LC TA SILENCE AVR C5| 3499231004661

1. Comply with the safety requirements set out in the Low Voltage Directive – 2014/35/EU of 26 February 2014 in application of the harmonized standard EN 60204-1: 2006 (AMD 1 2006, COR 2010)
2. Comply with the provisions of the following Directives:
3. Machinery – 2006/42/EC of 17th May 2006 in application of the harmonized standard EN 8528:-13 2016
4. Electromagnetic compatibility – 2014/30/EU of 26th February 2014 in application of the harmonized standards EN 60034-1: 2010 (COR 2010) / EN 61000-6-1: 2007 / EN 61000-6-2: 2005 (COR 2005) / EN 61000-6-3: 2007 (AMD1 2011, AMD1/COR 12) / EN 55011: 2009 (AMD 1 2010)
5. Relating to the restriction of the use of certain hazardous substances in electrical and electronic equipment – 2011/65/EU of 8th June 2011 in application of the harmonized standard EN IEC 63000 : 2018.
6. Relating to noise emission in the environment by equipment for use outdoors- 2000/14/EC of 8 May 2000, via the compliance procedure set out in Annex VI:

Notified body:| Trade name:| Type:| Measured sound power level:| Guaranteed sound power level (LwA):| Rated output:
---|---|---|---|---|---
CETIM – BP 67- F60304 – SENLIS – FRANCE| DIESEL 10 LC A SILENCE C5| 3499231004623| 93,7 dB(A)| 94 dB(A)| 7200W
DIESEL 10 LC A SILENCE AVR C5| 3499231004630| 93,7 dB(A)| 94 dB(A)| 7200W
DIESEL 15 LC TA SILENCE C5| 3499231004654| 93,7 dB(A)| 94 dB(A)| 8000W
DIESEL 15 LC TA SILENCE AVR C5| 3499231004661| 93,7 dB(A)| 94 dB(A)| 8000W

Name and address of the person authorized to create and hold the technical file:
L. ANDRIEUX, 270 rue de Kerervern, 29490 GUIPAVAS / CS 40047, 29801 BREST CEDEX 9 – France.

UK Declaration of Conformity

Name and address of the manufacturer SDMO Industries
CS 40047
29801 BREST CEDEX 9
France
Tel : +33 2 98 41 13 88
www.kohler-sdmo.com

Name and address of the UK importer Kohler Co.
Carter Court
4 Davy Way
Quedgeley, Gloucestershire
United Kingdom
GL2 2DE

This declaration of conformity is issued under the sole responsibility of the manufacturer.

Object(s) of the declaration:
Generating set

TYPE : DIESEL 10/15T A SILENCE (AVR) LC C5

SERIAL NUMBER :
The object of the declaration described above is in conformity with the relevant statutory requirements applicable to the product: UK Legislation:

• a) S.I. 2016/1091 Electromagnetic Compatibility Regulations
• b) S.I. 2016/1101 Electrical Equipment (Safety) Regulations
• c) S.I. 2008/1597 Supply of Machinery (Safety) regulations
• d) S.I. 2001/1701 Noise Emission in the Environment by Equipment for use Outdoors
• e) S.I. 2012/3032 Restriction of the Use of Certain Hazardous Substances in Electrical and Electronic Equipment

References to the relevant UK designated standards used:

• a) BS EN 60034-1: 2010, BS EN 61000-6-1: 2007, BS EN 61000-6-2: 2005, BS EN 61000-6-3 : 2007 (AMD1 2011) and BS EN 55011: 2016 (AMD 1 2017, AMD 2 2021)
• b) BS EN 60204-1 : 2006 (AMD 1 2009)
• c) BS EN ISO 8528-13: 2016
• d) BS EN IEC 63000: 2018 and BS EN 50581: 2012

S.I. 2001/1701 Noise Emission in the Environment by Equipment for use Outdoors Approved body: HORIBA MIRA Ltd.
Watling Street, Nuneaton
Warwickshire, CV10 0TU, UK
Conformity procedure :SCHEDULE 9 – Annex VI to the Directive
Measured sound power level : 93,7 dBA
Guaranteed sound power level (LwA) : 94 dBA
Genset rated power (Max power) : 7,2 kW, 8 KW

Signed for and on behalf of the above-named manufacturer: Issue in Brest on 7/1/2021
Name:L. ANDRIEUX
Function:Président, SDMO Industries

Section 9. Conditions of warranty

COMMERCIAL WARRANTY

Your unit is covered by a commercial warranty granted by SDMO Industries. This warranty must be applied by the distributor from which you purchased your unit, in accordance with the following provisions:

TERM:
The warranty for your unit is valid for a period or 36 months or 2000 operating hours, from the date of purchase. It applies to whichever of these thresholds is reached first. If the unit does not have a working hours counter, the number of operating hours will be deemed to be four (4) hours per day.

TERMS FOR APPLICATION OF THE WARRANTY:
The warranty starts on the date the unit was purchased by the first user. This warranty is transferred with the unit if the first user chooses to transfer it, either free or for a charge; it is valid for the remaining duration of the initial warranty, which cannot be extended.
The warranty only applies upon presentation of a legible purchase invoice, which states the date of purchase, the unit type, the serial number, and the name, address and commercial stamp of the distributor. SDMO Industries reserves the right to refuse to honour the warranty in the absence of documentary evidence of the date and place of purchase of the unit. This warranty entitles the holder to the repair or replacement of the unit or its components, if deemed to be defective by SDMO Industries after expert analysis in its workshops; SDMO Industries reserves the right to modify the equipment on the unit to meet its obligations. The unit or components replaced under warranty become the property of SDMO Industries.

LIMITATION OF THE WARRANTY:
The warranty applies to units installed, used or maintained in accordance with the documentation provided by SDMO Industries, and in the event of any operating defect with the unit, caused by a fault with the design, manufacture or material. SDMO Industries does not guarantee the performance capabilities of the unit, or its operation or reliability if it is used for specific purposes. Under no circumstances can SDMO Industries be held responsible for any consequential loss, whether or not arising out of material damage, which includes but is not limited to the following: Any operating losses, costs or expenses resulting from unavailability of the unit, etc. The warranty is limited to the cost related to the repair or replacement of the unit or one of its components, excluding consumables. The warranty therefore covers the costs of parts and labour, excluding travel costs. The cost of transporting the unit or one of its components to the workshops of SDMO INDUSTRIES or one of its approved agents shall be borne by the Customer; the “return” transport costs shall be borne by SDMO Industries. However, in the event that the warranty does not apply, all transport costs shall be borne by the Customer.

CASES OF EXCLUSION FROM THE WARRANTY:
Warranty exclusion applies in the following cases: damage resulting from transporting the unit; incorrect installation or installation not complying with SDMO Industries recommendations and/or technical and safety standards; use of non-recommended products, components, replacement parts, fuel or lubricants; incorrect use or misuse of the unit; modification or conversion of the unit or any of its components not authorized by SDMO Industries; normal wear and tear of the unit or of one of its components; damage due to negligence, failure to monitor, service or clean the unit; force majeure, acts of God or other external causes (natural disaster, fire, impact, flooding, lightning, etc.); operation of the unit with insufficient load; inadequate storage conditions of the unit. The following components are also excluded from the warranty: the starter systems (batteries, starter motors, starter), the filters, the belts, the fuses, the switches, the lamps, the commutators, and all consumables and wearing parts.

TERMS AND CONDITIONS FOR APPLICATION:
The warranty must be applied by the distributor from which you purchased your unit. You are requested by SDMO Industries to locate your purchase invoice and contact the distributor or, where applicable, the Customer Service Department of SDMO Industries. Staff from this department can answer your questions concerning the warranty’s application conditions; contact details are as follows: SDMO Industries, 270 rue de Kerervern – 29490 GUIPAVAS / CS 40047- 29801 BREST CEDEX 9 – Tel: France 0.806.800.107 (call charge) – Fax: +33298416307.

LEGAL GUARANTEES

Information for the consumer, who is defined as any individual acting for purposes outside of his or her trade, business, craft or profession.
SDMO Industries is liable for any conformity issues with your unit under the conditions set out in article L. 211-4 and following of the Consumer Code and for hidden defects in the sold item under the conditions set out in articles 1641 and following of the civil code. Under the conformity guarantee:

• you have a period of 2 years from the date your unit was delivered to make a claim under the statutory conformity guarantee.
• you may choose between repair or replacement of your unit, subject to the conditions set out in article L. 211-9 of the Consumer Code.
• you are required to send proof of the existence of the conformity issue with your unit within 6 months of the item’s delivery. This period is extended to 24 months from 18 March 2016; this does not apply to used items.

The statutory guarantee applies independently of the commercial warranty provided by SDMO Industries.
You may also decide to implement the guarantee applicable to hidden defects with your unit under the conditions set out in article 1641 of the Civil Code. If there is a hidden defect with your unit, and you are required to provide proof, you may choose between cancellation of the sale or a reduction in the sale price in accordance with article 1644 of the Civil Code.

Articles of the Consumer Code

Article L211-4
The vendor is required to deliver goods that comply with the contract and is answerable for any non-compliances existing on delivery. It is also answerable for any non-compliances resulting from packing, assembly instructions or installation when in the charge of the latter under the terms of the contract or when carried out under its responsibility.

Article L211-5
To comply with the contract, the goods must:

1. Be suitable for the use customarily expected of similar goods and, if applicable, must:
   • match the description given by the Vendor and possess the qualities that the Vendor has presented to the Buyer in the form or a sample or model;
   • have the qualities a Buyer can legitimately expect, considering the public statements made by the Vendor, the producer or its representative, particularly in its advertising or labeling;
2. Or alternatively, present the characteristics mutually defined by the parties or be suitable for any special purpose desired by the Buyer which has been made known to the Vendor and which the Vendor has accepted.

Article L211-12
Action arising from non-compliance is limited to a period of two years from the date of delivery of the goods.

Article L.211-16
When, during the term of the commercial warranty granted to the Buyer when the goods were purchased or repaired, the Buyer requests a repair from the Vendor which is covered by the warranty, any period of immobilization of seven days or more shall be added to the remaining term of the warranty. This period shall apply from the date the Buyer requests that work is performed or when the goods in question were made available for repair, if this second date precedes the request for the work to be performed.

Articles of the Civil Code

Article 1641
The vendor is bound by the warranty for any hidden defects in the item sold which make it unsuitable for its intended purpose or which limit the said purpose to such an extent that the purchaser would not have acquired it, or would only have paid a lower price had they been aware of it.

Article 1648 sub-paragraph 1
The purchaser must instigate action resulting from unacceptable defects within two years of discovering the defect.

References

• Gensets, Generating sets, Water Pumps, Industrial generator - KOHLER-SDMO

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