GENERAL MS3005 10 Inch Sliding Compound Miter Saw User Manual

: June 5, 2024
: GENERAL

Table of Contents

GENERAL MS3005 10 Inch Sliding Compound Miter Saw
GENERAL® INTERNATIONAL WARRANTY
LASER SAFETY
FUNCTIONAL DESCRIPTION
ASSEMBLY
OPERATING PROCEDURES
- POWER SOURCE CONNECTION
- MODES OF USE
MAINTENANCE
PREVENTIVE MAINTENANCE
PARTS LIST
SCHEMATIC DRAWING
References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

GENERAL MS3005 10 Inch Sliding Compound Miter Saw

THANK YOU
for choosing this General International machine. This tool has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. To ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assembling, installing and operating the unit.
The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this tool as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so. Once you’ve read through these instructions, keep this manual handy for future reference.

GENERAL® INTERNATIONAL WARRANTY

All component parts of General® International products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly.

2-YEAR LIMITED WARRANTY

All products are warranted for a period of 2 years (24 months) from the date of purchase. General® International agrees to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser during this 2-year warranty period, subject to the “conditions and exceptions” as listed below. Repairs made without the written consent of General International will void the warranty.

DISCLAIMER
The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are committed to making constant improvements, General International reserves the right to make changes to components, parts or features of this unit as deemed necessary, without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifications and information in this manual corresponds with that of the unit with which it was supplied. However, special orders and “after factory” modifications may render some or all information in this manual inapplicable to your machine. Further, as several generations of this tool model and several versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your machine exactly. If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification.

TO FILE A CLAIM
To file a claim under our Standard 2-year Limited Warranty, all defective parts, components or machinery must be returned freight or postage prepaid to General® International, or to a nearby distributor, repair center or other location designated by General® International. For further details contact our service department: USA toll-free 844-877-5234 or 419-877-5234 / Canada toll-free 888-949-1161 or 604-420-2299 or through our website: www.gipowerproducts.com.
Along with the return of the product being claimed for warranty, a copy of the original proof of purchase and a “letter of claim” must be included (a warranty claim form can also be used and can be obtained, upon request, from General® International or an authorized distributor) clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.

CONDITIONS AND EXCEPTIONS
This coverage is extended to the original purchaser only. Prior warranty registration is not required but documented proof of purchase, i.e. a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid, must be provided at the time of claim.

Warranty does not include failures, breakage or defects deemed after inspection by General® International to have been directly or indirectly caused by or resulting from; improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components.
Repairs made without the written consent of General® International will void all warranty.

READ ALL INSTRUCTIONS BEFORE OPERATING

Before attempting to operate your new tool, please read these instructions thoroughly. You will need these instructions for the safety warnings, precautions, assembly, operation, maintenance procedures, parts list and diagrams. Keep your invoice with these instructions. Write the invoice number on the inside of front cover. Keep the instructions and invoice in a safe, dry place for future reference.

THE WARNINGS, CAUTIONS AND INSTRUCTIONS discussed in this instruction manual cannot cover all possible conditions or situations that could occur. It must be understood by the operator that common sense and caution are factors which cannot be built into this product, but must be supplied by the operator.

IMPORTANT SAFETY INSTRUCTIONS

The purpose of safety symbols is to attract your attention to possible hazards. The safety symbols, and the explanations with them, deserve your careful attention and understanding. The safety warnings do not, by themselves, eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.
DANGER! Indicates an imminently hazardous situation which, if not avoided, will result in serious injury or death.
WARNING! Indicates an imminently hazardous situation which, if not avoided, could result in serious injury or death.
CAUTION: Indicates an imminently risky situation which, if not avoided, could result in minor injuries or slight injury. It may also be used to notify the user to remain alert regarding unsafe practises which may cause property damage.

WARNINGS AND CAUTIONS

KEEP WORK AREA CLEAN.
Cluttered areas invite injuries.
CONSIDER WORK AREA ENVIRONMENT.
Don’t use bench tools in damp, wet, or poorly lit locations. Don’texpose your tool to rain. Keep the work area well lit. Don’t use tools in the presence of flammable gases or liquids.
KEEP CHILDREN AND BY STANDERS AWAY.
All children should be kept away from the work area. Don’t let them handle machines, tools or extension cords. Visitors can be a distraction and are difficult to protect from injury.
GROUNDED TOOLS
must be plugged into an outlet that itself is properly installed and grounded. Grounding provides a low-resistance path to carry electricity to ground away from the operator, should the tool malfunction electrically. Do not remove the grounding prong from the plug or alter the plug in any way. If in doubt as to whether the outlet is properly grounded according to code, check with a qualified electrician.
GUARD AGAINST ELECTRIC SHOCK.
Prevent body contact with grounded surfaces: pipes, radiators, ranges, and refrigerator enclosures. When your body is grounded the risk of electric shock increases. When working wherever “live” electrical wires may be encountered, try to ascertain whether there is a danger of shock. Even so, DO NOT TOUCH ANY METAL PARTS OF THE TOOL while using it. Hold the tool only by the plastic grip to prevent electric shock if you contact a live wire.
DO NOT ABUSE THE CORD.
Never carry your bench tool by the cord or pull on the cord to unplug it. Protect the cord from potential sources of damage: heat, oil & solvents, sharp edges, or moving parts. Replace damaged cords immediately.
WHEN WORKING OUTDOORS,
USE AN OUTDOOR-RATED EXTENSION CORD. An extension cord rated for outdoor use must be marked “W-A” or “W”.
DO NOT EXPOSE ELECTRICAL BENCH TOOLS TO MOISTURE.
Rain or wet conditions can cause water to enter the tool and lead to electric shock.
EXTENSION CORDS
If you find it necessary to use an extension cord with your machine, use only 3-wire extension cords that have 3-prong grounding plug and a matching 3-pole receptacle that accepts the tool’s plug. Repair or replace a damaged extension cord or plug immediately. Make sure the cord rating is suitable for the amperage listed on the motor I.D. plate.
An undersized cord will cause a drop in line voltage resulting in loss of power and overheating. The accompanying chart shows the correct size extension cord to be used based on cord length and motor I.D.plate amp rating.Total Extension Cord Length

Amp Rating

| Feet| Meters| Feet| Meters| Feet| Meters| Feet| Meters
25| 8| 50| 15| 100| 30| 125| 40
3 – 10 amp| 18 ga.| 16 ga.| 14 ga.| 14 ga.
10.1 – 12 amp| 16 ga.| 16 ga.| 14 ga.| 14 ga.
12.1 – 16 amp| 14 ga.| 12 ga.| Not Recommended
Use only UL or CSA approved extension cords

.

STORE IDLE EQUIPMENT.
Store equipment in a dry area to inhibit rust. Equipment also should be in a high location or locked up to keep out of reach of children.
DON’T FORCE THE TOOL.
It will do the job better and more safely at the rate for which it was intended.
USE THE RIGHT TOOL.
Don’t force a small tool or attachment to do the work of a larger industrial tool. Don’t use a tool for a purpose for which it was not intended.
DRESS PROPERLY.
Don’t wear loose clothing or jewelry; they can be caught in moving parts. Protective, non-electrically conductive gloves and non-skid footwear are recommended when working. Wear protective hair covering to contain long hair and keep it from harm.
USE EYE PROTECTION.
Use a full-face mask if the work you’re doing produces metal filings, dust or wood chips. Goggles are acceptable in other situations. Wear a clean dust mask if the work involves creating a lot of fine or coarse dust.
SECURE WORK.
Use clamps or a vise to hold the work. It’s safer than using your hands and it frees both hands to operate the tool.
DON’T OVERREACH.
Keep proper footing and balance at all times. Do not reach over or across machines that are running.
MAINTAIN TOOLS WITH CARE.
Keep tools sharp and clean for better and safer performance. Follow instructions for lubricating and safe performance. Follow instructions for lubricating and changing accessories. Keep handles dry, clean and free from oil and grease.
AVOID UNINTENTIONAL STARTING.
Be sure the switch is in the OFF position before plugging in.
ALWAYS CHECK AND MAKE SURE TO REMOVE
ANY ADJUSTING KEYS OR WRENCHES before turning the tool on. Left attached, these parts can fly off a rotating part and result in personal injury.
DO NOT USE THE TOOL
IF IT CANNOT BE SWITCHED ON OR OFF. Have your tool repaired before using it.
DISCONNNECT THE PLUG FROM POWER BEFORE
MAKING ANY ADJUSTMENTS. Changing attachments or accessories can be dangerous if the tool could accidentally start.
STAY ALERT.
Watch what you are doing & use common sense. Don’t operate any tool when you are tired.
CHECK FOR DAMAGED PARTS.
Before using this tool, any part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function. Check for alignment of moving parts, binding of moving parts, breakage of parts, mountings, and other conditions that may affect its operation. Inspect screws and tighten any ones that are loose. Any part that is damaged should be properly repaired or replaced by an authorized service center unless otherwise indicated elsewhere in the instruction manual. Have defective switches replaced by an authorized service center. Don’t use the tool if switch does not turn it on and off properly.
REPLACEMENT PARTS.
When servicing, use only identical replacement parts.
SERVICE AND REPAIRS
should be made by qualified repair technicians at an authorized repair center. Improperly repaired tools could cause serious shock or injury.

SAFETY PRECAUTIONS FOR SLIDING COMPOUND MITER SAW

WOOD ONLY. This tool is designed for woodcutting only.
DAMAGED OR WARPED SAW BLADES SHOULD NOT BE USED.
They are out of balance and could cause further damage to the sawand possible personal injury.
USE ONLY WITH GUARD IN PLACE. The guard protects you, the
operator, from cutting debris as well as from broken pieces of the blade if it breaks in use.
REPLACE THE TABLE INSERT WHEN WORN. Excessive tear-out increases the likelihood of injury from flying debris. When setting the saw at a new angle, check that due to some mis-alignment, the blade does not cut into the table insert, rear fence, or another part of your saw.
ALWAYS USE THE BLADE WRENCH to tighten the blade onto the arbor.
CONNECT YOUR MITER SAW TO A DUST COLLECTING DEVICE IF POSSIBLE. If not, use the dust bag that comes with the tool and empty it regularly.
USE A SAWBLADE SUITED TO THE CUTTING JOB AND MATERIAL TO BE CUT.
ALWAYS USE TABLE EXTENSIONS AND CLAMPS to support the material when sawing long work pieces.
DON’T START THE SAW WITH THE BLADE IN CONTACT WITH ANY SURFACE. The saw head may bounce up or kick back violently and cause injury.
IF MAKING A CUT USING ONE HAND TO HOLD THE SAW, ensure the free hand is clear of the cutting area.

LASER SAFETY

To reduce the risk of injury:

Do not stare directly at the laser beam. Eye damage may occur if you deliberately stare into the beam.
The laser light beam used in this system is Class II with maximum 1 mW and 650 nm wavelengths. AVOID DIRECT EYE EXPOSURE.
The laser must be used and maintained in accordance with the manufacturer’s instructions:

Never aim the beam at any person or an object other than the workpiece.
Do not project the laser beam into the eyes of others.
Always ensure the laser beam is aimed at a workpiece without reflective surfaces as the laser beam could be projected into your eyes or the eyes of others.

Use of controls or adjustments or performance of procedures other than those specified herein may result in hazardous radiation exposure.

WARNING !
CALIFORNIA PROPOSITION 65
This product contains chemicals known to the State of California to cause cancer and birth defects or other reproductive harm.
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contain chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

Lead from lead-based paints
Crystalline silica from bricks and cement and other masonry products
Arsenic and chromium from chemically-treated lumber
Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals, work in a well ventilated area, and work with approved safety equipment, msuch as those dust masks that are specially designed to filter out microscopic particles.
WEAR PROTECTIVE GEAR.

FUNCTIONAL DESCRIPTION

GENERAL MS3005 10 Inch Sliding Compound Miter Saw-1

A Left side table extension
B Hold-down clamp retainer
C Laser guide switch
D Hold-down clamp fine height adjustment
E Hold-down clamp coarse height adjustment
F Saw bevel locking knob
G Saw bevel angle indicator
H Slide rails
I Saw head lock knob
J Slide lock knob
K Dust bag
L Blade guard retraction arm
M Carry handle
N Horizontal cutting handle
O Trigger button
P Motor brush cap
Q Arbor lock button
R Retractable blade guard
S Miter angle lock lever
T Right side table extension
U Laser guide
V Bevel angle scale
W Miter setting handle
X Miter angle indicator
Y Miter angle scale
Z Dado stopper plate
AA Dado depth adjust screw

ASSEMBLY

REMOVE ALL THE PARTS FROM THE BOX

Your Sliding Compound Miter Saw is fully assembled in the carton with the exception of some small accessories.
Check to ensure everything you need is included:

2 extensions- one for each side
hold-down clamp assembly
dust bag
2 AA batteries.

WARNING! Always disconnect the tool from power source before making any adjustments, storing, servicing, or changing accessories.
Such preventive safety measures reduce the risk of starting the tool accidentally.

Unlock the saw from its various storage and shipping positions.
To disengage the cutting head from its shipping and storage position, push down lightly on it and pull out the spring-loaded head locking button on the right side shown at I, fig.2. Turn it a quarter turn until the pin in the shaft rests in the small groove to hold the button out.
Ensure the table lateral extensions, hold-down clamp, and dust bag are properly attached.

TABLE EXTENSIONS
Two table side extensions (A & T, fig.1 & 2) are included with your saw to help support longer pieces of material.

Each fits into two holes (fig 3, BB & CC) on the left or right side of the saw table and is fastened with a thumb screw.
The two extensions can be slid completely into the saw base for convenient storage or can be extended to widen the supported area.
Install the lateral extensions (A & T, fig.3), sliding each one, with the end curved upward, into the double holes at the left and right sides of the table. The extensions must be fastened in place by tightening the thumb screw (fig 3, DD) recessed at the front of the table bed.

HOLD-DOWN CLAMP ASSEMBLY:

The hold-down clamp included can be installed in either of the two holes positioned just behind the fence at both the left and right ends.
Slide the shaft into the hole and then tighten the hold-down clamp retention screw (B, fig.1 & 4).
- You can adjust the height and position of the clamping arm according to the thickness and shape of the workpiece with the knob at the back top.
- Place the workpiece on the table tightly against the fence and slide it to the desired cutting position.
- Tighten the hold-down clamp fine height adjustment knob (D, fig.1 & 2) to secure the workpiece.

LASER

Locate the red laser switch (C, fig 1 & 4) on the left side of the saw head assembly.
Press in the retention tab and lift the switch/cover off the laser battery compartment.
Insert two AA batteries.
Re-install the switch/cover.

GENERAL MS3005 10 Inch Sliding Compound Miter Saw-2

SAWDUST COLLECTION
You can operate this machine more safely and conveniently with a dust collector.

Connect a dust collection system hose (not included) to the dust collection port nozzle on the back of the metal guard (EE, fig.4).
If a dust collector is not available or convenient, use the included dust bag and fit it to the dust collection port at the back of the guard (fig 5).
Attach the dust bag (K fig. 5) over the dust port by squeezing the springs in the bag’s opening.
Whenever the dustbag is half full, remove it and zip open the bag at the bottom. Clean out the sawdust completely.
Be sure all screws are fastened, and all adjusting keys and wrenches are removed.

OPERATING PROCEDURES

POWER SOURCE CONNECTION

POWER REQUIREMENTS
This tool is designed to operate on a properly grounded 120 volt, 60 Hz, single phase alternating current (AC) power source fused with a 15 amp time delayed circuit breaker. It is recommended that a qualified electrician verify the ACTUAL VOLTAGE at the receptacle into which the tool will be plugged and confirm that the receptacle is properly grounded. The use of the proper circuit size can eliminate nuisance circuit breaker tripping when using your tool.
CAUTION: DO NOT OPERATE THIS TOOL if the ACTUAL power
source voltage is less than 105 volts AC or greater than 132 volts AC. Contact a qualified technician if this problem exists. Improper performance, and/or, damage to the tool will result if operated on inadequate, or excessive power.

CONNECT TO POWER SOURCE
Consult a qualified electrician for proper installation of receptacle at the source of power. This tool must be grounded while in use to protect the operator from electrical shock. If you are not sure if your outlet is properly grounded, have it checked by a qualified electrician. Make sure the tool is turned OFF when connecting the power cord to a properly grounded 120 Volts, 60 Hz, single phase, 15 amp power source.
USING YOUR SAW
After unpacking, reading the instructions, attaching the machine to the workbench, and checking that all attachments are correctly installed, you can use your saw.
WARNING: Be sure to wear appropriate protective equipment. For your safety, remove chips, small pieces, etc. from the table top before operation.

STARTUP

Connect the saw to power.
While pressing downward on the horizontal cutting handle, retract the saw head lock knob and turn it 1/4 turn to hold the locking pin in its retracted position. Release pressure on the handle, allowing the saw head to move to the raised position, assisted by the spring.
Turn on the laser cutting guide, using the switch on the left surface of the ‘bend arm’ assembly (C, fig.1, 2 & 4).
Squeeze the trigger button (O, fig.1 & 2) in the handle to start the saw with the cutting head in the raised position and the blade fully enclosed in the retractable blade guard (R, fig.1 & 2).
Allow the motor to bring the sawblade up to full speed.
To begin cutting, push down on the cutting head using the horizontal cutting handle. As you lower it, the transparent blade guard will retract.
WARNING: The workpiece must be placed and held firmly against the fence and table.
After cutting, allow the head to come back up. The blade guard closes automatically.
The saw will stop when you release the trigger switch in the handle.
Turn the laser off when it is not in use, to conserve the batteries.
For storage, press the saw head downward and turn the saw head lock knob 1/4 turn and allow it to extend and hold the saw head down.

MODES OF USE

Use of the laser cut guide in any of the following procedures is useful, but optional.
CHOP CUT

Lock the head in the upright, 0º bevel position using the saw bevel locking knob (F, fig.1 & 2).
Using the miter angle lock lever (S, fig.1 & 2), lock the table rotation a 0º miter.
Switch the machine on with saw head raised and wait until the saw blade reaches its maximum speed.
Press the handle downwards slowly. Allow the blade to cut through the material. Do not force the tool.
After you have finished cutting, release the trigger button and wait until the saw blade stops completely, then raise the handle.
This is a good setting for simple crosscuts.

MITER CUT

Lock the head in the upright, 0o bevel position using the saw bevel mlocking knob (F, fig.1 & 2).
Loosen the miter angle lock lever (S, fig.1 & 2), and using the miter setting handle (W, fig.1 & 2), rotate the table up to 45o to the left or right.
The table will encounter positive stops at 0°, 15°, 22.5°, 30° & 45°.
Use the miter angle lock lever, screwing it tight to lock the table at the desired angle, especially at those angles between the indexed positive stops.
Switch the machine on and wait until the saw blade reaches its maximum speed.
Press the handle downwards slowly. Allow the blade to cut through the material. Do not force the tool.
After you have finished cutting, release the trigger switch and wait until the saw blade stops completely, then raise the handle.
This is a good setting for simple angle cuts.

COMPOUND CUT

Loosen the miter angle lock lever (S, fig.1 & 2), and using the miterm setting handle (W, fig.1 & 2), rotate the table up to 45° to the left or right.
The table will encounter positive stops at 0°, 15°, 22.5°, 30° & 45°.
Use the miter angle lock lever, screwing it tight to lock the table at the desired angle, especially at those angles between the indexed positive mstops.
Unlock the head from the upright, 0 degree bevel position using the sawm bevel locking knob (F, fig.1 & 2) and angle it to any desired position from 0° to 45° left, according to the bevel angle scale (V, fig.1 & 2), then lock mit in place.
Switch the machine on and wait until the saw blade reaches its maximum speed.
Press the handle down slowly in the direction of the cut. Allow the blade to cut through the material. Do not force the tool.
After you have finished cutting, release the trigger switch and wait until the saw blade stops completely, then raise the handle.
This setting is for the more complex beveled angle cuts.
NOTE: At some extreme positions, the hold-down clamp should be moved to the right side of the table to prevent it interfering with the movement of the cutting head. Always check before making the cut if there is any potential interference from the clamp or any other part of the machine.

SLIDING CUT
You can extend the cuts above to larger pieces (up to 10” wide on right-angle cuts) by loosening the carriage slide lock knob and using the above
methods, cutting while sliding the saw head from the front towards the fence at the back.

Release the carriage slide lock knob (J, fig.1), allowing the carriage to slide freely.
Completely pull the cutting head towards the operator.
Switch the machine on and wait until it reaches maximum speed.
Press the handle downwards slowly.
Push it away from you so the cutting head slides toward the fence at them back so as to cut the workpiece.
Allow the blade to cut through the material. Do not force the tool.
After you have finished cutting, release the trigger switch and wait until the saw blade stops completely, then raise the handle.
WARNING: Cut only while sliding the cutting head from front to back.
The rotation of the saw blade should force workpiece down against the table and rearward against the fence during the cut. Cutting in the other mdirection; i.e. pulling them cutting head and blade towards you during the cut, may cause the blade to climb on top of the workpiece and create a kickback. When this happens, the cutting head may jump out of your hand or the workpiece fly loose and cause serious injury.

NOTE:

At extreme positions, the hold-down clamp should be moved to the right side of the table to prevent it interfering with the movement of the cutting head. Always check before making the cut if there is any potential interference from the clamp or any other part of the machine.
Even though the angles are marked on the machine, it is always a good idea to check them by making a trial cut.

SETTING DADO CUTS
This saw can be used to cut grooves (dados) in the workpiece, rather than cut right through. The saw head is lowered only part way and while held in that position, a sliding cut is made.

GENERAL MS3005 10 Inch Sliding Compound Miter Saw-3

This dado depth is engaged when the dado stopper plate (Z, fig 6 &7) is swung out and engages the dado depth adjust screw (AA, fig.6 & 7).
To set the depth to which the blade will cut during this operation, pull them dado stopper plate from its resting position.
Push the handle down completely, to its lowest position, and notice that now the dado depth adjustment screw is what limits the downward travel of the sawhead.
Turn the dado depth adjustment screw so that the saw blade teeth at their lowest point are above the table surface at a height corresponding with the desired depth of the dado.
Tighten the hex locking nut on the shank of the dado depth adjustment screw to lock its setting.
Test the depth of the dado by making a trial cut in a piece of scrap material.
Adjust as necessary.

NOTE: This saw is not designed to be used with a true dado blade. In order to make wide dado cuts, use a standard (1/8” thick) blade and make multiple adjacent cuts at the set depth or make a cut on each side and remove the material in between manually.

MAINTENANCE

MOUNTING AND REMOVING THE BLADE

WARNING: Before replacing the saw blade always unplug the tool.
Make sure that the spindle speed diameter and saw blade bore match.
Only use sharp and undamaged saw blades. Cracked or bent saw blades must be replaced immediately.

Lock the slide mechanism.
Lock the head of the machine in its highest position.
With the head of the machine in the upright position, rotate the lower saw blade guard upward until the blade fixing screw.is exposed. Place the supplied wrench on the screw.
Press in the blade lock button located at the front of the motor housing, and keep it depressed.
Loosen the blade bolt (turning it clockwise) and remove it.
NOTE: this bolt has a left hand thread.
To remove it, you must turn it clockwise.
Remove the outer flange and the old saw blade, the adapter and the inner flange.
Clean the flanges and the adapter.
Place the inner flange and adapter, followed by a new saw blade with the teeth pointing in the direction of rotation onto the saw blade shaft.
(See the arrow on the housing).
Place the outer flange on the saw blade shaft.
Engage the lock knob, mount the blade bolt. Tighten it by turning it counter-clockwise.
Lower the saw blade guard.

ADJUSTING CUTTING CAPACITY
WARNING: Before any adjustments, disconnect the machine from the power source.
This machine has been set by the manufacturer at the maximum cutting capacity for a 10” saw blade. If the diameter of the blade diminishes because of sharpening, adjust the machine per the following instructions:

GENERAL MS3005 10 Inch Sliding Compound Miter Saw-4

Push the carriage to the back, in the direction of the fence, as far as it will go.
Push the handle down completely, to its lowest position.
Turn the kerf depth adjustment screw (ff, fig.8) with a hex wrench so that the saw blade teeth are slightly below the table surface in line with the front surface of the fence.
Be sure the saw is disconnected from power. Turn the saw blade by hand, and pressing the handle to its lowest position, check the saw blade does not contact anything below the table. If necessary, you can adjust upward very slightly.
Tighten the hex locking nut (nn, fig.8)on the shank of the kerf depth adjustment screw to lock its setting.’

REPLACING THE CARBON BRUSHES

WARNING: Prior to inspection or saw maintenance, turn off power switch and disconnect plug from power source.’

Remove and check the carbon brushes regularly.
Use a screwdriver to remove the brush holder caps.
Replace brushes when they are excessively chipped or wear down to the limit (1/4) mark (fig.9).
Take out the worn carbon brushes, insert new ones and secure the brush holder caps.
Both carbon brushes should be replaced at the same time.
Keep the carbon brushes clean and free to slip in the holders.
CALIBRATION OF CUT
Each degree of error in your miter or bevel cut setting is magnified when translated across the width of the cut you are making. Precision cuts, as any veteran woodworker will tell you, will be more successful if a piece of scrap wood is used to make a test cut first. This saw is equipped with quick stops for easy angle adjustment, but they are designed to aid in rough carpentry.
To increase the accuracy of the saw’s miter settings, you can make some fine adjustments.
NOTE: When making cuts, ensure that all hold-down clamps are tight and angle adjustment settings are locked in. This will reduce errors produced by slippage, both in the material and in the saw settings.

ADJUSTMENT OF MITER ANGLE

The fence is secured with four hex socket head bolts.
Loosen these bolts, and the fence will slide. It can be rotated a small distance in either direction.
With a square, calibrate the fence at 90 degrees to the line of cut at the 0 degree quick stop and re-tighten the bolts.

Once the fence is square to the blade, the red miter degree indicator can be adjusted to indicate the exact angle in the following way:

1. Loosen the philips head screw and re-set the indicator to read exactly 0 degrees.

Re-tighten the screw.

ADJUSTMENT OF BEVEL ANGLE

At the rear of the saw, on each side of where the arm pivots are two hex socket head depth setting screws.
Loosen their locking nuts and these can be turned up or down, which will zero the stop points to be correct at 45 degrees and 0 degrees of the bevel (vertical or 90 degrees to the cutting surface).
Check the settings with a square against the blade.
Re-tighten the locking nuts once the angles are correct.

Once the bevel is correct, the bevel degree indicator at the back can be adjusted to indicate the exact angle in the following way:

Loosen the cross head screw and re-set the indicator to read exactly 0 degrees when the vertical stop is contacted.
Re-tighten the screw.

PREVENTIVE MAINTENANCE

Keep your tool in good condition by adopting a regular maintenance program.
WARNING: Prior to inspection or saw maintenance, turn off power switch and disconnect plug from power source.

Before each use, examine the general condition of your tool.
Inspect blades, switches, tool cord and extension cord for damage.
Check for loose screws, misalignment, binding of moving parts, improper mounting, broken parts, and any other condition that may affect its safe operation.
If abnormal noise or vibration occurs, turn the tool off immediately and have the problem corrected before further use.
Do not use a damaged tool.
Never disassemble the tool or try to do any rewiring on the tool’s electrical system.
Keep the vents clear of dust and debris. This will help prevent possible electrical shorts and ensure proper cooling.
Keep the tool housing and handle clean and free of oil and grease using mild soap and a damp (not wet) cloth. Use only mild soap and damp cloth to clean your tool since certain cleaning agents and solvents are harmful to plastics and other insulated parts. Some of these harmful solvents include gasoline, turpentine, lacquer thinner, paint thinner, chlorinated cleaning solvents, ammonia, and household detergents containing ammonia.
The plastic table kerf plate insert should be replaced if damaged to reduce the risk of chips lodging in the slot and catching in the blade.
Lubrication is done at the factory and with the exception of the slide bearings, should not be necessary again under normal use.
An authorized repair center should do any repairs, modifications, or maintenance that involve disassembling the saw.
Any damage to the tool should be corrected at an authorized repair center. Contact General International for all repairs.

WARNING! Never use flammable or combustible solvents around tools.
WARNING! To reduce the risk of injury, electric shock and damage to the tool, never immerse your tool in liquid or allow liquid to flow inside the tool.

PARTS LIST

N o.	Description
1	Extension bar
2	Base
3	Butterfly screw
4	Plum blossom rubber foot
5	Hex bolt
6	Stand bar
7	Friction plate
8	Rebounding plate board
9	Limit clamp
10	Screw

Spring washer Flat washer

11| Lock spring
12| Hex screw
13| Rebounding plate board
14| Screw

Spring washer Flat washer

Spring washer Flat washer

25| Screw

Flat washer

26| Plastic insert
27| Flat washer
28| Hex nut
29| Bend arm label
30| Hex screw
31| Bend arm
32| Knob
33| Pull rod locking compression spring
34| Flat washer
35| Self-restraint flat washer
36| Back lock hand wheel
37| Hex nut
38| Flat washer
39| Lock spring
40| Screw
41| Hexagon thin nut
42| Bend arm pointer
44| Hex screw Spring washer Flat washer
45| Fence
N o.| Description
---|---
46| Butterfly screw
47| Clamp rod component: Clamp rod (solid) Hand wheel

Butterfly screw Clamp mass Clamp slice Split washer

Spring washer Flat washer

86| Stator
87| Tapping screw
88| Windshield
89| Rolling bearing
90| Rotor
91| Bearing shaft
92| Rolling bearing
93| Lock flat spring
94| Lock
96| Torsional spring
N o.| Description
---|---
97| Lateral pin
98| Housing
99| Hex screw
100| Dust band
101| Hex screw
102| Lock washer
103| Rolling bearing
104| Bearing spring shaft
105| Big gear
106| Front cover
107| Rolling bearing
108| Output shaft
109| Woodruff key
110| Bearing cover
111| Screw