ITM TGD400 Geared Head Drilling Machine User Manual

TGD400
GEARED HEAD DRILLING MACHINE
OPERATOR’S MANUAL

240v 1 Phase Version: Model # TGMD400-1
415v 3 Phase Version: Model # TGMD400-3

BEFORE USE, ENSURE EVERYONE USING THIS MACHINE READS AND UNDERSTANDS ALL SAFETY AND OPERATING INSTRUCTIONS IN THIS MANUAL.

Serial #…………………………………….. Date of Purchase……………………….
Ver: 1.02 17/03/2022

LIMITED WARRANTY

Industrial Tool & Machinery Sales (hereinafter referred to as ITMS) will, within twelve (12) months from the original date of purchase, repair or replace any goods found to be defective in materials or workmanship. This warranty is void if the item has been damaged by accident, neglect, improper service or other causes not arising out of defects in materials or workmanship. This warranty does not apply to machines and/or components which have been altered, changed, or modified in any way, or subjected to overloading or use beyond recommended capacities and specifications. Worn componentry due to normal wear and tear is not a warranty claim. Goods returned defective shall be returned prepaid freight to ITMS or agreed repair agent, which shall be the buyer’s sole and exclusive remedy for defective goods. ITMS accepts no additional liability pursuant to this guarantee for the costs of travelling or transportation of the product or parts to and from ITMS or the service agent or dealer, such costs are not included in this warranty.
Our goods come with guarantees which cannot be excluded under the Australian Consumer Law. You are entitled to replacement or refund for a major failure and to compensation for other reasonably foreseeable loss or damage. You are also entitled to have the goods repaired or replaced if the goods fail to be of acceptable quality and the failure does not amount to a major failure.
THE MANUFACTURER RESERVES THE RIGHT TO MAKE IMPROVEMENTS AND MODIFICATIONS TO DESIGN WITHOUT PRIOR NOTICE.

PRODUCTS IMPORTED AND DISTRIBUTED NATIONALLY BY: INDUSTRIAL TOOL & MACHINERY SALES 18 BUSINESS ST, YATALA QLD 4207
T: 07 3287 1114 E: sales@industrialtool.com.au
F: 07 3287 1115 W: www.industrialtool.com.au

SAFETY PRECAUTIONS

Warning! When using electric tools basic safety precautions should always be followed to reduce the risk of fire , electric shock and personal injury, including but not limited to the following.

Safety – Environment

1. Keep work area clean. Cluttered areas and benches invite injury.
2. Keep children & unauthorised persons away from the tool. Keep tool in work area with authorised trained personnel to use recommended capacities and specifications. machine.
3. Power tools must be used in dry areas only. When using power tools outdoors, use suitable extension cord.

PRIOR TO OPERATION

1. Power source; ensure that the power source to be used conforms to the power requirements specified on the name plate.
2. Power switch; ensure that the power switch is in the OFF position before any power is supplied to the machine.
3. Extension cord; when an extension cord must be used, ensure it is of sufficient thickness and rated capacity, and kept in the shortest length  ossible while remaining practical.
4. Drill protection guard; the machine is provided with a security micro drill guard. Before pressing the starting push button, set the drill guard in the working position, otherwise the machine controls will not start.
   Note: If the guard is opened when operating the machine, the machine will stop. Do not remove the guard under any circumstances.

SPECIFICATIONS

Safety – Peronal

1. Dress properly, do not wear loose clothing or jewellery, they can invite personal injury. Always cover long hair.
2. When operating power tools suitable personal protective equipment must be worn where necessary, including, but not restricted to eye, ear, respiratory and foot protection.
3. Stay alert, do not use power tools when tired or under the influence of alcohol, drugs or medicine as injury may occur.

Safety – Operation

1. Secure the work in the vice. Do not hold material by hand.
2. Keep proper footing and balance at all times when using tool.
3. Keep hands away from cutting area while machine is in operation.
4. Guards should be in place and in working order. Remove adjusting keys and wrenches before turning on.
5. Ensure cutting tool is correctly secured into machine before operation.

Safety – After Use

1. Disconnect machine from power when not in use.
2. Store machine in a dry place, well out of reach of children.

MACHINE OPERATION

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CHANGING THE GEAR BOX OIL
Place a bucket to catch the oil onto the work table, then remove the oil drain socket head bolt located within the drill head as shown in Figure 1, and allow the oil to drain from the opening completely. Then replace & tighten the oil drain socket head bolt into it’s original position. Remove the oil filler bolt shown in figure 2, fill the oil in the gear box with standard 80weight gear oil until the oil level reaches the middle of oil fluid level indicator glass. Then replace and tighten the bolt.

SETUP

1. Adjustment of head
   (a)To raise and lower the head, loosen the nuts located on the right side of the column bracket. Turn the crank on the left side of the column bracket until desired head position is reached.
   (b)Head may be rotated 360° by loosening the same nuts mentioned above. Adjust the head to the desired angle, then tighten nuts.

2. Adjustment of the lifting table
   (a)Loosen the locking handles positioned on the left side of the table bracket, turn the crank to move the lifting table up and down along the column. Once desired height is reached, tighten the handles to prevent the table from falling.
   (b)When working with very large items, loosen the locking handles, rotate the work table 180°, then tighten the handles, and place the item being drilled on the base.

CLEANING

1. Your machine has been coated with a heavy grease to protect it in shipping. This coating should be completely removed before operating the  machine. Commercial degreaser, kerosene or similar solvent may be used to remove the grease from the machine, but avoid getting solvent on belts or other rubber parts.
2. After cleaning, coat all bare material with a light lubrication . Lubricate all points with a medium consistency machine oil.

LUBRICATION
All ball bearings in your mill/drill are sealed for life, requiring no lubrication. Points requiring lubrication are:

1. Internal spline drive assembly. Keep this area well lubricated with a good grade grease, insert grease in the hole at the top of spindle pulley spline driver, lube twice yearly.
2. A light film of oil applied to the quill and column will reduce wear, prevent rust, and assure ease of operation.
3. Quill return spring should be oiled(sae 20) once yearly. Remove cover plate and apply oil with squirt can or small brush.
4. IMPORTANT: The gear box should be oiled with a lubricant such as 80W90 oil. CHANGE OIL ONCE A YEAR.
5. Apply lubricant to quill pinion every 90 days. NOTE: use extreme care when performing this operation and keep hands clear of pinch points.
   When using paraffin bar, do this only by turning the sheaves by hand. Do not apply with motor running.

CARE & PRECAUTIONS

1. Before Operation
   (a)Fill the lubricant
   (b)In order to maintain accuracy, the table must be free from dust and oil deposits.
   (c)Check to see that the cutting tools are correctly located and the workpiece is clamped firmly.

2. After Operation
   (a)Turn off the electric switches
   (b)Clean the machine and coat it with lubricant.
   (c)Cover the machine with cloth to keep out the dust.

MACHINE PARTS – BASE

ITEM| QTY| PART #| DESCRIPTION| | ITEM| QTY| PART #| DESCRIPTION
---|---|---|---|---|---|---|---|---
1| 1| 10002/40H| base| | 51| 2| 10017/40| bracket
2| 1| 10001/40H| column| | 52| 2| 10112/40| worm shaft
6| 1| 10016/40H| elevating body| | 53| 2| 10113/40| small shaft
7| 1| 10014/40| column lid| | 54| 2| | helical gear
8| 1| 10012/40H| locked guide ring| | 55| 2| 10201/40| washer
9| 1| 10014/40H| up rack| | 56| 2| 10018/40| rock handle
10| 1| 10015/40H| low rack| | 57| 4| | retaining ring
11| 1| 10011/40H| guide ring| | 58| 8| | screw M6X25
12| 1| 10013/40H| fixed ring| | 59| 2| | turn handle
31| 1| | Oil cup8| | 60| 1| | screw M8X12
40| 4| | bolt M16X50| | 64| 1| | degree meter
41| 3| | screw M10X20| | 65| 1| | washer 16
42| 3| | screw M10X20| | 66| 2| | turn handle
43| 1| | screw M10X40| | 67| 2| | handle rod
44| 2| | bolt M16X190| | 68| 2| | handle
45| 3| | washer 16| | 69| 2| | worktable
46| 2| | nut M16| | | | |

MACHINE PARTS – HEAD

ITEM| QTY| PART #| DESCRIPTION| | ITEM| QTY| PART #| DESCRIPTION
---|---|---|---|---|---|---|---|---
1| 1| 20010B| head body| | 59| 1| | retaining ring
2| 1| 20011B| head body cover| | 60| 1| 20012| feed base
3| 2| | retaining ring| | 61| 1| 20128| support base
4| 2| | retaining ring| | 62| 1| 20129| nut
5| 1| 20018B| airtight base| | 63| 1| 20130| knob
6| 2| | airtight ring| | 64| 1| 20131| graduated rod
7| 1| | motor| | 65| 1| 20021| fixed bolt
8| 1| | screw| | 66| 1| 20132| scale board
9| 1| | washer| | 67| 1| | lock washer
10| 1| 20201| plate| | 68| 1| | lock nut
11| 1| 20304-1B| arbor bolt cover| | 69| 1| 20308| rubber washer
12| 1| 20304-2B| arbor bolt cover base| | 70| 1| | screw
13| 1| | screw| | 71| 1| | split pin
14| 1| | pin| | 72| 1| | bolt
15| 1| 20025B| joint| | 73| 1| 20024B| separating ring
16| 1| 20026B| sleeve| | 74| 1| 20133B| oil tight cover
17| 1| 20027B| nut| | 75| 1| 624212| air tight
18| 1| | bolt| | 76| 1| | pin
19| 2| 20020B| cap| | 77| 1| 20015| worm wheel box
20| 2| 20307B| speed lever| | 78| 1| 20119| worm shaft
21| 2| | pin| | 79| 1| 20302| worm cover
22| 1| | oil plug| | 80| 1| | retaining ring
23| 1| | screw| | 81| 1| 20120| separating ring
24| 1| | screw| | 82| 1| 20016| worm wheel
25| 1| | oil pointer| | 83| 1| 20117| pinion shaft
26| 1| 20105B|  shaft| | 84| 1| 20013| handle body
27| 1| 20105-1-B| gear| | 85| 1| 20118| spring base
28| 3| | bearing| | 86| 1| 20123| spring cap
29| 3| | bearing| | 87| 1| 20122| spring plate
30| 1| | key| | 88| 1| 20303| big ripple handle
31| 1| 20106B|  shaft| | 90| 1| 20017| graduated plate
32| 1| 20108-B| gear| | 91| 1| 20121B| handle rod
33| 1| 20110-1-B| gear| | 92| 1| 20301B| handle ball
34| 1| 20111-B| gear| | 93| 1| 20306B| handle wheel
35| 1| 20106-1-B| gear| | 94| 1| 20305-1B| turn handle
36| 4| | bearing| | 95| 1| 20305-2B| screw
37| 1| | key| | 96| 1| | screw
38| 1| | key| | 97| 1| 20102| washer
39| 2| | ball| | 98| 1| | bolt
40| 1| | spring| | 99| 1| | screw
40/1| 1| | spring| | 100| 1| | screw
41| 2| | retaining ring| | 101| 2| | pin
42| 1| | key| | 102| 1| | key
43| 4| | screw| | 104| 2| | screw
44| 1| 20107B|   shaft| | 105| 1| 20124B| fixed bolt
45| 1| 20109-B| gear| | 106| 1| 20203B| fixed tight block
46| 1| 20110-2-B| gear| | 107| 1| 20202B| fixed tight block
47| 1| 20112-B| gear| | 108| 1| | adjust handle
48| 1| 20113-B| gear| | 109| 1| 20125B| lever shaft
49| 1| | gear| | 110| 1| 20022-1B| lever
50| 1| | key| | 111| 1| 20204-2B| lever bracket
52| 1| | key| | 112| 2| | retaining ring
53| 1| 20019| spindle sleeve| | 113| 2| | screw
54| 1| 20104B| spindle| | 114| 2| 20204-3B| lever rod
55| 1| | bearing| | 115| 2| | oil seal
56| 1| | bearing| | 116| 1| 20126B| long lever shaft
57| 1| 20114-B| splined sleeve| | 117| 1| 20204-1B| lever bracket
58| 1| 20116-B| gear| | 118| 1| 20022-2B| lever

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