PRODRIVE MOT130 RFID Reader Control Board User Manual

June 5, 2024
PRODRIVE

PRODRIVE MOT130 RFID Reader Control Board User Manual
PRODRIVE MOT130 RFID Reader Control Board

Introduction

This specification document describes the hardware-level specification for the RFID Reader.

Background and context

The RFID Reader is designed to operate in industrial vehicles. The objective of the RFID Reader is to support operator identification and access control.

The RFID Reader shall be mounted in an accessible area in a vehicle. After powering up, it accepts RFID cards. Once it detects the RFID, the data read from the card or device will be sent to the master controller over RS232 port.

Definitions and Abbreviations

Definitions

Not applicable

Abbreviations

HBM Human Body Model
HW Hardware
ITA International Type Approval
NA Not Applicable
NC Not Connected
NFCIP Near Field Communication Interface and Protocol
PCB Printed Circuit Board
PSD Power Spectral Density
PSK Pre-Shared Key
RED Radio Equipment Directive
RFID Radio Frequency Identification
SMT Surface Mount
SPD Specification Document
S &V Shock and Vibration
SW Software
TBD To Be Defined

Features

The following list shows the features of the RFID Reader.

  • Interfaces
    • 1x RS232
  • RFID 13.56MHz reader
  • RFID 125kHz reader
  • Mechanics
    • IP69K enclosure
  • Supply Voltage Input
    • 6..36VDC
  • Environmental
    • Operating temperature -30 to 75°C

Functional description

This section contains the functional description of the RFID Reader. The interfaces can be found in Section 4, mechanical specifications in Section 5 and environmental specifications in Section 6.

RS232

The RFID Reader contains one serial RS232 interface, included in CN_RS232 (§4.1) for communication.

  • The RS232 interface is non-isolated.
  • The RS232 pins are ESD protected: +/-15kV HBM
  • Serial interface characteristics are listed in Table 3-1.

Table 3-1: RS232 performance

Mnemonic Description Min. Typ. Max. Unit Remarks
fDR_RS232 RS232 interface speed 115.2 kbps

RFID

The RFID Reader supports contactless communication of RFID tags based on the 13.56 MHz and the 125 kHz system.

The 13.56MHz RFID system supports:

  • ISO14443 A/MIFARE
  • ISO14443 B
  • ISO15693
  • NFCIP-1
  • Write mode is not supported
  • Maximum transmit power: 200mW / +23dBm

RFID 125 kHz

The RFID reader includes a 125 kHz front-end with following features:

  • Antenna driver with carrier frequency of 125 kHz
  • Write mode is not supported
  • Maximum peak transmit power: 1 W

Power supply and consumption

The RFID Reader has to be supplied through CN_RS232 connector. Table 3-2 lists the power supply requirements.

Table 3-2: Power supply operating conditions

Mnemonic Description Min. Typ. Max. Unit Remark
VIN Nominal input voltage range 6 36.0 V

External interfaces

This section describes the external interface properties.

CN_RS232

Function: This connection contains power and RS232 connection.

Type: Dual Row 4 Circuits receptacle connector Properties:

  • Sealed male connector
  • Cable mount
  • Circuits: 4 (2px2)
  • Nickel receptacle pins

Durability: tLIFE_CN_RS232 = 25 cycles Reference: For power input details refer to section 3.3 For details on the RS232 interface refer to section 3.1
Figure 4-1: CN_RS232 (left: overview, right: rear view pinning)
External interfaces

Table 4-1: CN_RS232 connector – pins

Pin Mnemonic Dir Type
1 PWR PWR
2 GND GND
3 RS232_TX O DATA
4 RS232_RX I DATA

CABLE

Function: Connects CN_RS232 connector to the baseboard of the RFID Reader

Properties:

  1. Length: 510mm±15mm
  2. Wires: 0.5mm2

Mechanical

The specified mechanical properties of the RFID Reader can be found in this chapter.

Dimensions and Orientation

An illustration of the RFID Reader and its relevant outer dimensions can be found in Figure 5-1 and Table 5-1.
Figure 5-1: RFID Reader illustration (for reference only) and outer dimensions overview
Mechanical

Table 5-1: RFID Reader dimensions

Parameter Description Min Typ Max Unit Remarks
DL Length cable 495 510 525 [mm]
DH1 Base height 37 37.35 37.7 [mm]
DH2 Total height 51.5 52 52.5 [mm]
DW1 Width base housing 36 36.35 36.7 [mm]
DW2 Width mounting holes 63.7 64 64.3 [mm]
DW3 Width mounting plate 78 78.5 79 [mm]
DT1 Thickness mounting plate 8.5 8.7 8.9 [mm]
DT2 Total Thickness 13.5 14.1 14.6 [mm]
DHo Hole diameter M4 [mm] M4x0.7 tapped hole

Identification & Labelling

Figure 5-2: Label example
Mechanical

Installation and Mounting

The RFID Reader can be mounted from the bottom side with M4 bolts (See Figure 5-3) or from the top side with M3 bolts (see Figure 5-4). The maximum mounting torque of the RFID reader for both options can be found in table 5-6.
Figure 5-3: RFID Reader bottom-side mounting illustration
Mechanical

Figure 5-4: RFID Reader top-side mounting illustration
Mechanical

Table 5-2: RFID Reader mounting torque

Parameter Description Min Typ Max Unit Remarks
T_M4 Mounting torque M4 1.6 2 [Nm] As shown in Figure 5-3
T_M3 Mounting torque M4 1.6 2 [Nm] As shown in Figure 5-4

Environmental

Climatic

Climatic conditions

Table 6-1: Operational and storage temperature conditions

Description Min Typ. Max. Unit Remark
Operational temperature range -30 75 °C
Storage temperature range -40 105 °C

Ingress Protection

Table 6-2: Ingress protection test

Standard Description Parameters Remarks
ISO 20653 IP rating from all directions Non-operational IP69K

EMC

Emission

Table 6-3: Emission standards

Standard Description Remark
EN 12895 Industrial trucks EMC

Immunity

Table 6-4: Immunity standards

Standard Description Limits Remark
ETSI EN 301 489-1 V2.2.3 General requirement Vehicular use equipment
ETSI EN 301 489-03 v2.1.2 (Draft) SRD 9kHz to 246GHz Vehicular use
equipment
EN 12895 Industrial trucks EMC Refer to standard
EN 61000-4-2 Electrostatic discharge Level 4
8kV contact / 15kV air Additional test, not mandatory for product

certification
EN 61000-4-3| Radiated Immunity| 80MHz – 1GHz: 20V/m| Additional test, not mandatory for product certification
EN 61000-4-6| Conducted Immunity| 150kHz – 80MHz 17Vrms| Additional test, not mandatory for product certification

Classification

Port classification is according to Table 6-5 for emission and Table 6-6 for immunity.

Table 6-5: Port classification emission

Port classification Connection EMC shielded Remarks
Enclosure port Enclosure
Mains port
Telecommunications port

Table 6-6: Port classification immunity

Port classification Connection Cable length EMC shielded Remarks
Enclosure port Enclosure

Safety

This section mentions the applied safety standards.

Standards

Table 6-7: Safety standards

Standard Description Remark
IEC 62368-1 Audio/video, information and communication technology equipment –
Part 1: Safety requirements

Classification

Insulation / grounding concept

The RFID Reader does not contain hazardous voltages. Therefore safety isolation is not required.
Furthermore functional isolation is not required by the customer. As a result the RFID Reader is constructed with a single ground plane.

Radio

The applicable radio standards for the RFID receivers are listed by Table 6-8.

Table 6-8: RFID – applicable radio standards

Directive/Standard Region Description Remark
ETSI EN 300 330 V2.1.1 Europe Short Range Devices (SRD); Radio equipment in

the frequency range 9 kHz to 25 MHz and inductive loop systems in the frequency range 9 kHz to 30 MHz; Harmonised Standard covering the essential requirements of article 3.2 of Directive 2014/53/EU| Used for both 125kHz and 13.56MHz reader
EN 62311:2008| Europe| Electromagnetic field|
FCC/ISED

47 CFR Part 15.225

| North America| Radio Frequency Devices – Intentional Radiators| RFID 13.56MHz
FCC 47 CFR Part 15.209 ISED RSS-Gen| North America| Radio Frequency Devices – Intentional Radiators| RFID 125kHz
ISED RSS-102| Canada| Electromagnetic field|

Conditions of Use

This section lists the requirements and conditions to consider during installation of the RFID Reader.

  1. The RFID Reader shall be used with an external fuse or current limiter with a maximum rating of 10A.

FCC compliance statement

This device includes antenna elements that radiate electromagnetic energy. The device must not be collocated or operating in conjunction with any other antenna or transmitter but does not require installation instructions to provide a minimum separation distance.

This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

Caution! Any changes / modifications not approved by the responsible party could void the user’s authority to operate the equipment.

Industry of Canada statement

This device complies with Industry Canada licence-exempt RSS standard(s).
Operation is subject to the following two conditions:

  1. this device may not cause interference, and
  2. this device must accept any interference, including interference that may cause undesired operation of the device.

This equipment complies with IC RSS-102 radiation exposure limits set forth for an uncontrolled environment. This equipment does not require to be installed and operated with minimum distance between the radiator & your body.

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References

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