PRODRIVE MOT130 RFID Reader Control Board User Manual
- June 5, 2024
- PRODRIVE
Table of Contents
PRODRIVE MOT130 RFID Reader Control Board User Manual
Introduction
This specification document describes the hardware-level specification for the RFID Reader.
Background and context
The RFID Reader is designed to operate in industrial vehicles. The objective of the RFID Reader is to support operator identification and access control.
The RFID Reader shall be mounted in an accessible area in a vehicle. After powering up, it accepts RFID cards. Once it detects the RFID, the data read from the card or device will be sent to the master controller over RS232 port.
Definitions and Abbreviations
Definitions
Not applicable
Abbreviations
HBM Human Body Model
HW Hardware
ITA International Type Approval
NA Not Applicable
NC Not Connected
NFCIP Near Field Communication Interface and Protocol
PCB Printed Circuit Board
PSD Power Spectral Density
PSK Pre-Shared Key
RED Radio Equipment Directive
RFID Radio Frequency Identification
SMT Surface Mount
SPD Specification Document
S &V Shock and Vibration
SW Software
TBD To Be Defined
Features
The following list shows the features of the RFID Reader.
- Interfaces
- 1x RS232
- RFID 13.56MHz reader
- RFID 125kHz reader
- Mechanics
- IP69K enclosure
- Supply Voltage Input
- 6..36VDC
- Environmental
- Operating temperature -30 to 75°C
Functional description
This section contains the functional description of the RFID Reader. The interfaces can be found in Section 4, mechanical specifications in Section 5 and environmental specifications in Section 6.
RS232
The RFID Reader contains one serial RS232 interface, included in CN_RS232 (§4.1) for communication.
- The RS232 interface is non-isolated.
- The RS232 pins are ESD protected: +/-15kV HBM
- Serial interface characteristics are listed in Table 3-1.
Table 3-1: RS232 performance
Mnemonic | Description | Min. | Typ. | Max. | Unit | Remarks |
---|---|---|---|---|---|---|
fDR_RS232 | RS232 interface speed | 115.2 | kbps |
RFID
The RFID Reader supports contactless communication of RFID tags based on the 13.56 MHz and the 125 kHz system.
The 13.56MHz RFID system supports:
- ISO14443 A/MIFARE
- ISO14443 B
- ISO15693
- NFCIP-1
- Write mode is not supported
- Maximum transmit power: 200mW / +23dBm
RFID 125 kHz
The RFID reader includes a 125 kHz front-end with following features:
- Antenna driver with carrier frequency of 125 kHz
- Write mode is not supported
- Maximum peak transmit power: 1 W
Power supply and consumption
The RFID Reader has to be supplied through CN_RS232 connector. Table 3-2 lists the power supply requirements.
Table 3-2: Power supply operating conditions
Mnemonic | Description | Min. | Typ. | Max. | Unit | Remark |
---|---|---|---|---|---|---|
VIN | Nominal input voltage range | 6 | 36.0 | V |
External interfaces
This section describes the external interface properties.
CN_RS232
Function: This connection contains power and RS232 connection.
Type: Dual Row 4 Circuits receptacle connector Properties:
- Sealed male connector
- Cable mount
- Circuits: 4 (2px2)
- Nickel receptacle pins
Durability: tLIFE_CN_RS232 = 25 cycles Reference: For power input details
refer to section 3.3 For details on the RS232 interface refer to section 3.1
Figure 4-1: CN_RS232 (left: overview, right: rear view pinning)
Table 4-1: CN_RS232 connector – pins
Pin | Mnemonic | Dir | Type |
---|---|---|---|
1 | PWR | – | PWR |
2 | GND | – | GND |
3 | RS232_TX | O | DATA |
4 | RS232_RX | I | DATA |
CABLE
Function: Connects CN_RS232 connector to the baseboard of the RFID Reader
Properties:
- Length: 510mm±15mm
- Wires: 0.5mm2
Mechanical
The specified mechanical properties of the RFID Reader can be found in this chapter.
Dimensions and Orientation
An illustration of the RFID Reader and its relevant outer dimensions can be
found in Figure 5-1 and Table 5-1.
Figure 5-1: RFID Reader illustration (for reference only) and outer
dimensions overview
Table 5-1: RFID Reader dimensions
Parameter | Description | Min | Typ | Max | Unit | Remarks |
---|---|---|---|---|---|---|
DL | Length cable | 495 | 510 | 525 | [mm] | |
DH1 | Base height | 37 | 37.35 | 37.7 | [mm] | |
DH2 | Total height | 51.5 | 52 | 52.5 | [mm] | |
DW1 | Width base housing | 36 | 36.35 | 36.7 | [mm] | |
DW2 | Width mounting holes | 63.7 | 64 | 64.3 | [mm] | |
DW3 | Width mounting plate | 78 | 78.5 | 79 | [mm] | |
DT1 | Thickness mounting plate | 8.5 | 8.7 | 8.9 | [mm] | |
DT2 | Total Thickness | 13.5 | 14.1 | 14.6 | [mm] | |
DHo | Hole diameter | – | M4 | – | [mm] | M4x0.7 tapped hole |
Identification & Labelling
Figure 5-2: Label example
Installation and Mounting
The RFID Reader can be mounted from the bottom side with M4 bolts (See Figure
5-3) or from the top side with M3 bolts (see Figure 5-4). The maximum mounting
torque of the RFID reader for both options can be found in table 5-6.
Figure 5-3: RFID Reader bottom-side mounting illustration
Figure 5-4: RFID Reader top-side mounting illustration
Table 5-2: RFID Reader mounting torque
Parameter | Description | Min | Typ | Max | Unit | Remarks |
---|---|---|---|---|---|---|
T_M4 | Mounting torque M4 | – | 1.6 | 2 | [Nm] | As shown in Figure 5-3 |
T_M3 | Mounting torque M4 | – | 1.6 | 2 | [Nm] | As shown in Figure 5-4 |
Environmental
Climatic
Climatic conditions
Table 6-1: Operational and storage temperature conditions
Description | Min | Typ. | Max. | Unit | Remark |
---|---|---|---|---|---|
Operational temperature range | -30 | 75 | °C | ||
Storage temperature range | -40 | 105 | °C |
Ingress Protection
Table 6-2: Ingress protection test
Standard | Description | Parameters | Remarks |
---|---|---|---|
ISO 20653 | IP rating from all directions Non-operational | IP69K |
EMC
Emission
Table 6-3: Emission standards
Standard | Description | Remark |
---|---|---|
EN 12895 | Industrial trucks EMC |
Immunity
Table 6-4: Immunity standards
Standard | Description | Limits | Remark |
---|---|---|---|
ETSI EN 301 489-1 V2.2.3 | General requirement | Vehicular use equipment | |
ETSI EN 301 489-03 v2.1.2 (Draft) | SRD 9kHz to 246GHz | Vehicular use | |
equipment | |||
EN 12895 | Industrial trucks EMC | Refer to standard | |
EN 61000-4-2 | Electrostatic discharge | Level 4 | |
8kV contact / 15kV air | Additional test, not mandatory for product |
certification
EN 61000-4-3| Radiated Immunity| 80MHz – 1GHz: 20V/m| Additional test, not
mandatory for product certification
EN 61000-4-6| Conducted Immunity| 150kHz – 80MHz 17Vrms| Additional test, not
mandatory for product certification
Classification
Port classification is according to Table 6-5 for emission and Table 6-6 for immunity.
Table 6-5: Port classification emission
Port classification | Connection | EMC shielded | Remarks |
---|---|---|---|
Enclosure port | Enclosure | – | |
Mains port | – | – | |
Telecommunications port | – | – | |
– | – |
Table 6-6: Port classification immunity
Port classification | Connection | Cable length | EMC shielded | Remarks |
---|---|---|---|---|
Enclosure port | Enclosure | – | – |
Safety
This section mentions the applied safety standards.
Standards
Table 6-7: Safety standards
Standard | Description | Remark |
---|---|---|
IEC 62368-1 | Audio/video, information and communication technology equipment – | |
Part 1: Safety requirements |
Classification
Insulation / grounding concept
The RFID Reader does not contain hazardous voltages. Therefore safety
isolation is not required.
Furthermore functional isolation is not required by the customer. As a result
the RFID Reader is constructed with a single ground plane.
Radio
The applicable radio standards for the RFID receivers are listed by Table 6-8.
Table 6-8: RFID – applicable radio standards
Directive/Standard | Region | Description | Remark |
---|---|---|---|
ETSI EN 300 330 V2.1.1 | Europe | Short Range Devices (SRD); Radio equipment in |
the frequency range 9 kHz to 25 MHz and inductive loop systems in the
frequency range 9 kHz to 30 MHz; Harmonised Standard covering the essential
requirements of article 3.2 of Directive 2014/53/EU| Used for both 125kHz and
13.56MHz reader
EN 62311:2008| Europe| Electromagnetic field|
FCC/ISED
47 CFR Part 15.225
| North America| Radio Frequency Devices – Intentional Radiators| RFID
13.56MHz
FCC 47 CFR Part 15.209 ISED RSS-Gen| North America| Radio Frequency Devices –
Intentional Radiators| RFID 125kHz
ISED RSS-102| Canada| Electromagnetic field|
Conditions of Use
This section lists the requirements and conditions to consider during installation of the RFID Reader.
- The RFID Reader shall be used with an external fuse or current limiter with a maximum rating of 10A.
FCC compliance statement
This device includes antenna elements that radiate electromagnetic energy. The device must not be collocated or operating in conjunction with any other antenna or transmitter but does not require installation instructions to provide a minimum separation distance.
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.
Caution! Any changes / modifications not approved by the responsible party could void the user’s authority to operate the equipment.
Industry of Canada statement
This device complies with Industry Canada licence-exempt RSS standard(s).
Operation is subject to the following two conditions:
- this device may not cause interference, and
- this device must accept any interference, including interference that may cause undesired operation of the device.
This equipment complies with IC RSS-102 radiation exposure limits set forth for an uncontrolled environment. This equipment does not require to be installed and operated with minimum distance between the radiator & your body.
References
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