Trotec TTV4500 AXIAL FAN Instruction Manual

TV 4500 / TTV 4500 HP / TTV 7000

ORIGINAL INSTRUCTIONS
AXIAL FAN

Follow the manual

Information marked with this symbol indicates that the instructions must be observed.
You can download the current version of the instructions and the EU declaration of conformity via the following link:

https://hub.trotec.com/?id=42500 

Notes regarding the instructions

Symbols
** Warning of electrical voltage
This symbol indicates dangers to the life and health of persons due to electrical voltage.
Warning
** This signal word indicates a hazard with an average risk level which, if not avoided, can result in serious injury or death.

Caution
**** This signal word indicates a hazard with a low risk the level which, if not avoided, can result in minor or moderate injury.

Note
This signal word indicates important information (e.g. material damage), but does not indicate hazards.

Info
Information marked with this symbol helps you to carry out your tasks quickly and safely.

Safety
Read this manual carefully before starting or using the device. Always store the manual in the immediate vicinity of the device or its site of use.
Warning
**** Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire, and/or serious injury. Save all warnings and instructions for future reference. This appliance can be used by children aged 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning the use of the appliance in a safe way and understand the hazards involved.
Children shall not play with the appliance. Cleaning and user maintenance shall not be made by children without supervision.

• Do not use the device in potentially explosive rooms or areas and do not install it there.
• Do not use the device in an aggressive atmosphere.
• Only put up the device in an upright, stable position on firm ground
• Observe a minimum distance of 3 m between walls, objects, and the suction side.
• Let the device dry out after a wet clean. Do not operate it when wet.
• Do not use the device with wet or damp hands.
• Do not expose the device to directly squirting water
• Never insert any objects or limbs into the device.
• Do not cover the device during operation.
• Do not sit on the device.
• This appliance is not a toy. Keep away from children and animals. Do not leave the device unattended during operation.
• Check accessories and connection parts for possible damage prior to every use of the device. Do not use any defective devices or device parts.
• Ensure that all electric cables outside of the device are protected from damage (e.g. caused by animals). Never use the device if electric cables or the power connection are damaged!
• The main connection must correspond to the specifications in the technical annex.
• Insert the mains plug into a properly fused mains socket.
• Observe the technical data when selecting extensions to the power cable. Completely unroll the extension cable. Avoid electrical overload.
• Before carrying out maintenance, care, or repair work on the device, remove the main plug from the main socket. Hold onto the mains plug while doing so. • Switch the device off and disconnect the power cable from the main socket when the device is not in use.
• When positioning the device, observe the minimum distances from walls and other objects as well as the storage and operating conditions specified in the Technical Annex.
• Make sure that the air inlet and outlet are not obstructed.
• Make sure that there are no loose items or dirt located in the immediate surroundings of the air inlet and air outlet.
• Protect yourself and your environment from whirled-up parts.
• Improper installation can lead to a fire, electric shock, or severe personal injury.

Intended use
Use the device for ventilation, air circulation, dust extraction, or air transport whilst adhering to the technical data and the safety instructions.
The device was designed for the generation of powerful, large-volume air circulation, e.g. for the accelerated drying of buildings and rooms. The fan can be operated in combination with different accessories.
Foreseeable misuse
The device is not suited for installation in fluids or on flooded or boggy grounds.
Any unauthorized changes, modifications, or alterations to the device are forbidden.
Personnel qualifications
People who use this device must:

• be aware of the dangers that occur when using high-performance fans.
• have read and understood the instructions, especially the Safety chapter.

Residual risks

Warning of electrical voltage
Work on the electrical components must only be carried out by an authorized specialist company!
W arning of electrical voltage
Before any work on the device, remove the main plug from the main socket!
Do not touch the mains plug with wet or damp hands. Hold onto the mains plug while pulling the power cable out of the mains socket.
Warning
Dangers can occur to the device when it is used by untrained people in an unprofessional or improper way! Observe the personnel qualifications!
Warning
The device is not a toy and does not belong in the hands of children.
Warning
Risk of suffocation!
Do not leave the packaging lying around. Children may use it as a dangerous toy.
Caution
Risk of injury due to parts being whirled up by the strong air current.
Before switching the device on, make sure that there are no loose parts (clothing, hair, etc.) located near the air inlet or outlet!
Caution
Keep a minimum distance of 3 m to the suction side of the device!
Note
Do not use abrasive cleaners or solvents to clean the device.
Behavior in the event of an emergency

•  In an emergency, disconnect the device from the mains feed-in: Switch the device off and disconnect it from the mains.
• Remove persons from the danger area.
• Do not reconnect a defective device to the mains.

Device description
The axial fans TTV 4500 / TTV 4500 HP / TTV 7000 were designed for a very high airflow; the TTV 4500 HP was additionally designed for particularly high air pressure even over long air transport distances.
The device is rated with IP55 type of protection and is thus suitable for application both inside rooms and outdoors.
The fan speed can be set to one of 3 stages.
Depending on the type, the devices can be expanded with a range of accessories. For example, one or two hose adapters may be used for connecting air transport hoses and/or dust bags. Furthermore, some device sizes allow the connection of a combination distributor e. g. for air distribution with up to eight hoses.

Device depiction

Transport and storage

Note
If you store or transport the device improperly, the device may be damaged.
Note the information regarding the transport and storage of the device.
Transport
Before transporting the device, observe the following:

• Switch the device off.
• Hold onto the mains plug while pulling the power cable out of the mains socket.
• To make the device easier to transport, it is fitted with a transport loop.
• Do not use the power cable to drag the device. After transporting the device, proceed as follows:
• Set up the device in an upright position after transport.

Storage

When the device is not being used, observe the following storage conditions:

• dry and protected from frost and heat
• in an upright position where it is protected from dust and direct sunlight
• with a cover to protect it from invasive dust, if necessary
• stackable: up to 3 devices may be stacked on top of one another

Info
Do not take the devices into operation when stacked. Stacking rules out an efficient usage of the devices.

Assembly and start-up

Scope of delivery

• 1 x device
• 1 x manual

Unpacking the device

1. Open the cardboard box and take the device out.
2. Completely remove the packaging.
3. Fully unwind the power cable. Make sure that the power cable is not damaged and that you do not damage it during unwinding.

Assembly

Mounting the foot

1. Attach the foot, the locking screws, and the washers as indicated in the figure:
   

Removing the condensate plug The condensate plug, which is located at the lowest point of the motor must be removed before start-up. Store the condensate plug safely as it must be reinserted for cleaning and maintenance work.

1. Remove the condensate plug.
   Start-up
   When positioning the device, observe the minimum distance from walls or other objects as described in the chapter Technical annex.

Before restarting the device, check the condition of the power cable. If there are doubts as to the sound condition, contact the customer service.

• Only put up the device in an upright, stable position on firm ground.
• Make sure the device is only placed on a firm, dry, and vibration-free ground.
•  When positioning the device, keep a sufficient distance from heat sources.
• Make sure that the air inlet and outlet are not obstructed.
• Make sure that extension cables are completely unrolled.
•  Insert the mains plug into a properly fused mains socket.

Operation

Operating elements
TTV 4500 / TTV 4500 HP

selection switch

1

2

3

| Setting the fan speed:

stage 1 = low

stage 2 = medium

stage 3 = high

10| Stage 0| Device switched off

Switching the device on
✓ The device has been completely installed as described in the Assembly and start-up chapter.
• Switch the device on by turning the fan stage selection switch (9) to the desired position.
Shutdown
Warning of electrical voltage
Do not touch the mains plug with wet or damp hands.

1.  Switch the device off by turning the fan stage selection switch (9) to the 0 positions.
2.  Hold onto the mains plug while pulling the power cable out of the socket.
3. Clean the device according to the Maintenance chapter.
4.  Store the device according to the Storage chapter.

Designation

|

Article number

---|---
Hose adapter| 6.100.005.010
Combination distributor| 6.100.005.011
Dust bag class M, length: 3 m| 7.160.000.110
Dust bag class M, length: 5 m| 7.160.000.112
Air transport hose Tronect SP-T, length: 7.6 m| 6.100.001.214
Air transport hose Tronect TF-L, length: 5 m| 6.100.001.115
Universal lashing strap| 6.100.001.995

TTV 7000

Designation

|

Article number

---|---
Hose adapter| 6.100.005.020
Dust bag class M, length: 5 m| 7.160.000.112
Air transport hose Tronect SP-T,

length: 7.6 m

| 6.100.001.217
Universal lashing strap| 6.100.001.995

Errors and faults
The device has been checked for proper functioning several times during production. If malfunctions occur nonetheless, check the device according to the following list.
The fan is not running:

• Check whether the device is switched on.
• Check the power connection.
• Check the power cable and mains plug for damages.
• Check the on-site fusing.

The fan operates only for a brief period, then switches off:

• Check whether the protective grid at the air inlet is obstructed in some way. If applicable, remove foreign objects.
• The motor bearing might be damaged. Please contact customer service.

The motor or fan is noisy or runs unevenly:

• The fan is soiled. Clean the fan according to the Maintenance chapter.

• The fan or the blower unit is damaged. Please contact customer service. If necessary, bring the device to an authorized specialist electrical company or to Trotec for repair.

• The motor bearing might be damaged. Please contact the customer service. If necessary, bring the device to an authorized specialist electrical company or to Trotec for repair.
  The motor bearing might be damaged. Please contact the customer service. If necessary, bring the device to an authorized specialist electrical company or to Trotec for repair.
  The fan produces grinding noises:

• The fan blades are dirty or foreign objects are located in the rotation range of the fan. Clean the fan blades or the blower unit according to the maintenance chapter.

• The fan blades might be damaged. Please contact the customer service. If necessary, bring the device to an authorized specialist electrical company or to Trotec for repair.

The device vibrates heavily:

• Check the floor space of the fan. Position the device on a
• Check the screwed connections, particularly between the blower unit and foot. If necessary, retighten the screws. Check the fan blades for dirt and clean them if required.
• There might be an imbalance in the fan blades. Please contact the customer service. If necessary, bring the device to an authorized specialist electrical company or to Trotec for repair.

The fan changes its position during operation:

• Check the locking screws at the foot for tight fit and retighten them if necessary.

The airflow rate is low:

• Check whether the protective grid is blocked and clean it if required.

Note
Wait for at least 3 minutes after maintenance and repair work. Only then switch the device back on.
The device still does not operate correctly after these checks:
Please contact the customer service. If necessary, bring the device to an authorized specialist electrical company or to Trotec for repair.

Maintenance

Note
All service activities other than those specified in the maintenance table may only be performed by a specialist company authorized by Trotec.
Activities required before starting maintenance
Warning of electrical voltage
Do not touch the mains plug with wet or damp hands.

• Switch the device off.
• Always be mindful of atypical sounds and consult a specialist dealer if in doubt.
• Hold onto the mains plug while pulling the power cable out of the mains socket.

Warning of electrical voltage
Tasks that require the device to be opened must only be carried out by authorized specialist companies or by Trotec.

Cleaning the housing
Clean the housing with a soft, damp and lint-free cloth. Make sure that no moisture enters the housing. Protect electrical components from moisture. Do not use any aggressive cleaning agents such as cleaning sprays, solvents, or alcohol-based or abrasive cleaners to dampen the cloth.
Cleaning the fan and device interior
Warning
Risk of injury caused by ejected compressed air upon activation of the compressed air supply.
Hold the compressed-air hose away from your body. Pointing the compressed-air hose at another person is prohibited.

• Check fan and protective grid for perfect condition before and after each application.
• Clean the fan after each operation.
• Use compressed air to remove particles, lint, dust and dirt from the motor, fan wheel, and protective grid. Do not in any event use a high-pressure cleaner to clean the fan.
• Other than that, the device does not require maintenance.

Parameter

|

Value

---|---
Model| TTV 4500| TTV 4500 HP| TTV 7000
Article number| 1.510.000.010| 1.510.000.012| 1.510.000.030
Air volume stage 1| 2,300 m3/h| 2,000 m3/h| 3,800 m3/h
Air volume stage 2| 3,450 m3/h| 3,000 ms/h| 5,600 m³/h
Air volume stage 3| 5,300 m3/h| 4,500 m3/h| 8,500 m3/h
Nominal air volume| 3,350 m3/h @ 80 Pa| 2,850 m3/h @ 160 Pa| 4,800 m3/h @ 100 Pa
Air current| blowing out / sucking in| blowing out/sucking in| blowing out/sucking in
Air discharge velocity| 11 m/s (39.6 km/h)| 9 m/s (32.4 km/h)| 11 m/s (39.6 km/h)
Discharge distance| 50 m| 60 m| 65 m
Max. air pressure| 80 Pa| 160 Pa| 100 Pa
Max. transport medium temperature| 45 °C| 45 °C| 45 °C
Mains connection| 1 / N / PE — 230 V / 50 Hz (1.1 A)| 1 / N / PE — 230 V / 50 Hz (1.4 A)| 1 / N / PE — 230 V / 50 Hz (1.8 A)
Power consumption| 0.25 kW| 0.33 kW| 0.41 IAA/
Fusing| 10A| 10 A| 10 A
Type of protection| IP 55| IP 55| IP 55
Max. sound level (distance 3 m)| 53 dB(A)| 64 dB (A)| 58 dB(A)
Mobility| portable / stackable| portable / stackable| portable / stackable
Hose connection with hose adapter and/or combination distributor| 450 mm V 8 x 100 mm| 450 mm 18 x 100 mm| 560 mm / –
Permissible surrounding conditions| – 25 °C to + 40 °C| – 25 °C to + 40 °C| – 25 °C to + 40 °C
Dimensions

(length x width x depth)

| 358 x 515 x 520 (mm)| 358 x 515 x 520 (mm)| 365 x 620 x 620 (mm)
Minimum distance to walls and other objects top (A): rear / suction side (B): sides (C): front (D):| 0.5 m 3.0 m 0.5 m 0.5 m| 0.5 m 3.0 m 0.5 m 0.5 m| 0.5 m 3.0 m 0.5 m 0.5 m
Weight| 14.5 kg| 15.5 kg| 18.5 kg

Circuit diagrams

TTV 4500 / TTV 4500 HP
TTV 7000

Exploded assembly drawing TTV 4500 / TTV 4500 HP

Spare parts list TTV 4500 / TTV 4500 HP

No.

| Spare part|

Article number

---|---|---
1| fan rotor T1V4500| 7310000634
2| rubber feet back TTV4500| 7300001246
3| rubber feet front TTV4500| 7300001245
4| housing TTV4500/HP| 7310000936
5| safety clamp grid BVVP0023 TN-series| 7310000642
6| safety grid air inlet TTV4500| 7242000638
7| safety grid air outlet TIV4500| 7242000639
8| fixing knob ITV-series| 7310000710
9| condensator 6pF motor TN| 7140000357
10| motor 4E40 TTV4500| 7110000635
11| connector assembly kit TN-series| 7320001271
12| switch TTV4500| 7130000628
13| rubber washer TN 4500| 7330001155
14| plastic washer TTV 4500| 7310001154
15| tube feet TTV4500| 7240000937
16| condense plug| 7300001248

Exploded assembly drawing TTV 7000

Info
The position numbers of the spare parts differ from those describing the positions of the components mentioned in these instructions.

Spare parts list TTV 7000

No.

| Spare part|

Article number

---|---|---
01| wire guard impeller side| 7.242.000.646
02| wire guard motor side| 7.242.000.645
03| motor| 7.110.000.637
04| bracket| )
05| impeller| 7.310.000.633
06| housing (set, 2 pieces)| 7310000939 (Fan) + 7310000938 (Motor)
07| frame| 7.240.000.939
08| controller (under cap)| )
10| condense plug| 7.300.001.248

*)on request

Disposal

The icon with the crossed-out waste bin on waste electrical or electronic equipment stipulates that this equipment must not be disposed of with the household waste at the end of its life. You will find collection points for free return of waste electrical and electronic equipment in your vicinity. The addresses can be obtained from your municipality or local administration. You can also find out about other return options that apply to many EU countries on the website https://hub.trotec.com/?id=45090. Otherwise, please contact an official recycling center for electronic and electrical equipment authorized for your country. The separate collection of waste electrical and electronic equipment aims to enable the re-use, recycling and other forms of recovery of waste equipment as well as to prevent negative effects for the environment and human health caused by the disposal of hazardous substances potentially contained in the equipment.

Declaration of conformity

Declaration of conformity in accordance with the EC Machinery Directive 2006/42/EC, Annex II, Part 1, Section A

We — Trotec GmbH — declare in sole responsibility that the product designated below was developed, constructed and produced in compliance with the requirements of the EC Machinery Directive in the version 2006/42/EC.

Product model / product:
TTV 4500
TTV 4500 HP
TTV 7000

Product type:
axial fan Year of manufacture as of: 2021
Relevant EU directives:

• 2011/65/EU: 01/07/2011
• 2012/19/EU: 24/07/2012
• 2014/30/EU: 29/03/2014
• 2009/125/EC: 21 October 2009

Applied harmonized standards:

• EN ISO 14120:2015
• EN 55014-1:2017
• EN 60204-1:2018
• EN 50581:2012
• EN IEC 63000:2018

Applied national standards and technical specifications:

• EN IEC 61000-6-2:2019
• EN IEC 61800-3:2018
• IEC 61000-6-4:2018

Manufacturer and name of the authorized representative of the technical documentation:
Trotec GmbH
Grebbener Strafe 7, D-52525 Heinsberg Phone: +49 2452 962-400
E-mail: [email protected]
Place and date of issue:
Heinsberg, 21.06.2021

Detlef von der Lieck, Managing Director

Trotec GmbH
Grebbener Str. 7
D-52525 Heinsberg )
+49 2452 962-400
.1+49 2452 962-200
[email protected]
www.trotec.com

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