HiKOKI M 18DYA Cordless Cut Out Tool Instruction Manual

June 5, 2024
HiKOKI

Model M 18DYA
Cordless Cut-Out Tool
Instruction Manual 

SAFETY INSTRUCTIONS AND INSTRUCTION MANUAL

WARNING
IMPROPER OR UNSAFE use of this power tool can result in death or serious bodily injury! This manual contains important information about product safety. Please read and
understand this manual BEFORE operating the power tool. Please keep this manual available for other users and owners before they use the power tool. This manual should be
stored in a safe place.

IMPORTANT SAFETY INSTRUCTIONS

Read and understand all of the safety precautions, warnings, and operating instructions in the instruction manual before operating or maintaining this power tool.
Most accidents that result from power tool operation and maintenance are caused by the failure to observe basic safety rules or precautions. An accident can often be avoided by recognizing a potentially hazardous situation before it occurs, and by observing appropriate safety procedures.
Basic safety precautions are outlined in the “SAFETY” section of this instruction manual and in the sections which contain the operation and maintenance instructions.
Hazards that must be avoided to prevent bodily injury or machine damage are identifi ed by WARNINGS on the power tool and in this instruction manual.
Never use this powerful tool in a manner that has not been specifi cally recommended by Metabo HPT.

MEANINGS OF SIGNAL WORDS

WARNING indicates a potentially hazardous situation that, if ignored, could result in death or serious injury.
CAUTION indicates a potentially hazardous situation that, if not avoided, may result in minor or moderate injury, or may cause machine damage.
NOTE emphasizes essential information.

SAFETY

GENERAL POWER TOOL SAFETY WARNINGS

WARNING
Read all safety warnings, instructions, illustrations, and specifi cations provided with this power tool.
Failure to follow all instructions listed below may result in electric shock, fi re, and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

  1. Work area safety
    a) Keep the work area clean and well-lit.
    Cluttered or dark areas invite accidents.
    b) Do not operate power tools in explosive atmospheres, such as in the presence of fl ammable liquids, gases, or dust.
    Power tools create sparks that may ignite dust or fumes.
    c) Keep children and bystanders away while operating a power tool.
    Distractions can cause you to lose control.

  2. Electrical safety
    a) Power tool plugs must match the outlet.
    Never modify the plug in any way.
    Do not use any adapter plugs with earthed (grounded) power tools.
    Unmodifi ed plugs and matching outlets will reduce the risk of electric shock.
    b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges, and refrigerators.
    There is an increased risk of electric shock if your body is earthed or grounded.
    c) Do not expose power tools to rain or wet conditions.
    Water entering a power tool will increase the risk of electric shock.
    d) Do not abuse the cord. Never use the cord for carrying, pulling, or unplugging the power tool.
    Keep cord away from heat, oil, sharp edges, or moving parts.
    Damaged or entangled cords increase the risk of electric shock.
    e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.
    The use of a cord suitable for outdoor use reduces the risk of electric shock.
    f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply.
    The use of an RCD reduces the risk of electric shock.

  3. Personal safety
    a) Stay alert, watch what you are doing, and use common sense when operating a power tool.
    Do not use a power tool while you are tired or under the infl uence of drugs, alcohol, or medication.
    A moment of inattention while operating power tools may result in serious personal injury.
    b) Use personal protective equipment. Always wear eye protection.
    Protective equipment such as a dust mask, non-skid safety shoes, hard hat, or hearing protection is used for appropriate personal injuries.
    c) Prevent unintentional starting. Ensure the switch is in the off -position before connecting to a power source and/or battery pack, picking up or carrying the tool.
    Carrying power tools with your fi nger on the switch or energizing power tools that have the switch on invites accidents.
    d) Remove any adjusting key or wrench before turning the power tool on.
    A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
    e) Do not overreach. Keep proper footing and balance at all times.
    This enables better control of the power tool in unexpected situations.
    f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts.
    Loose clothes, jewelry or long hair can be caught in moving parts.
    g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.
    The use of dust collection can reduce dust-related hazards.
    h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles.
    A careless action can cause severe injury within a fraction of a second. conditions will reduce

  4.   Power tool uses and care
    a) Do not force the power tool. Use the correct power tool for your application.
    The correct power tool will do the job better and safer at the rate at which it was designed.
    b) Do not use the power tool if the switch does not turn on and off.
    Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
    c) Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories,
    or storing power tools.
    Such preventive safety measures reduce the risk of starting the power tool accidentally.
    d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
    Power tools are dangerous in the hands of untrained users.
    e) Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may aff ect the power tool’s operation.
    If damaged, have the power tool repaired before use.
    Many accidents are caused by poorly maintained power tools.
    f) Keep cutting tools sharp and clean.
    Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
    g) Use the power tool, accessories and tool bits, etc. in accordance with these instructions, taking into account the working conditions and the work to be performed.
    Use of the power tool for operations diff erent from those intended could result in a hazardous situation.
    h) Keep handles and grasping surfaces dry, clean, and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

  5. Battery tool use and care
    a) Recharge only with the charger specifi ed by the manufacturer.
    A charger that is suitable for one type of battery pack may create a risk of fi re when used with another battery pack.
    b) Use power tools only with specifi cally designated battery packs.
    Use of any other battery packs may create a risk of injury and fi re.
    c) When the battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws, or other small metal objects, that can make a connection from one terminal to another.
    Shorting the battery terminals together may cause burns or a fi re.
    d) Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, fl use with water.
    If liquid contacts the eyes, additionally seek medical help.
    Liquid ejected from the battery may cause irritation or burns.
    e) Do not use a battery pack or tool damaged or modifi ed.
    Damaged or that is modifi ed batteries may exhibit unpredictable behavior resulting in fi re, explosion or risk of injury.
    f) Do not expose a battery pack or tool to fi re or excessive temperature.
    Exposure to fi re or temperature above 265 °F may cause an explosion.
    g) Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specifi ed in the instructions.
    Charging improperly or at temperatures outside the specifi ed range may damage the battery and increase the risk of fi re.

  6. Service
    a) Have your power tool serviced by a quality ed repair person using only identical replacement parts.
    This will ensure that the safety of the power tool is maintained.
    b) Never service damaged battery packs.
    Service of battery packs should only be performed by the manufacturer providers.
    – WARNING –
    To reduce the risk of the instruction manual. injury, the user must read or authorized service

SPECIFIC SAFETY RULES AND SYMBOLS

  1. Hold the power tool by insulated gripping surfaces only, when performing an operation where the cutting tool may contact hidden wiring.
    Contact with a “live” wire will also make exposed metal parts of the power tool “live” and could give the operator an electric shock.

  2. Use clamps or another practical way to secure and support the workpiece to a stable platform.
    Holding the work by your hand or against the body leaves it unstable and may lead to loss of control.

  3. Before starting work, ensure that there are no buried objects such as electrical conduits, water pipes, or gas pipes in the work area.
    If there is a buried object, the bit may touch it, resulting in electric shock, leakage of electricity, or leakage of gas, which may cause an accident.

  4. Make sure there are no obstructions under the material to be cut.
    A strong repulsive force may occur, causing injury.

  5. Always wear ear protectors when using the tool for extended periods.
    Prolonged exposure to high-intensity noise can cause hearing loss.

  6. Use a bit that is appropriate for the rotation speed of the tool.

  7. Handle the bits very carefully.

  8. Check the bit carefully for cracks or damage before operation. Replace cracked or damaged bit immediately.

  9. Avoid cutting nails. Inspect and remove all nails from the workpiece before operation.

  10. Make sure to securely hold the tool during operation. Failure to do so can result in accidents or injuries. (Fig. 1)

  11. Keep hands away from rotating parts.

  12. Do not perform any operation using your hands to support or guide the workpiece.

  13. Always use the depth guide securely attached to the tool and positioned fl at and fi firmly against the workpiece.

  14. Make sure the bit is not contacting the workpiece before the switch is turned on.

  15. Before using the tool on an actual workpiece, let it run for a while. Watch for vibration or wobbling that could indicate an improperly installed bit.

  16. Be careful of the bit rotating direction and the feed direction.

  17.  Do not leave the tool running. Operate the tool only when hand-held.

  18. Always switch off and wait for the bit to come to a complete stop before removing the tool from the workpiece.

  19. Do not touch the bit and shaft, collet nut, or collet immediately after operation: it may be extremely hot and could burn your skin.

  20.  After changing the bits or making any adjustments, make sure the collet nut and any other adjustment devices are securely tightened.
    Loose adjustment devices can unexpectedly shift, causing loss of control, and loose rotating components will be violently thrown.

  21.  Do not use this tool for drilling.

  22. Always wear eye protection that meets the requirement of the latest revision of ANSI Standard Z87.1.

  23. Defi nitions for symbols used on this tool
    V …………..volts
    — …………direct current
    n0 ………….no-load speed
    —/min …… revolutions or reciprocation per minute

  24. Because the cordless power tool operates by battery power, be aware of the fact that it can begin to operate at any time.

  25.  Do not use the product if the tool or the battery terminals (battery mount) are deformed.
    Installing the battery could cause a short circuit that could result in smoke emission or ignition.

  26. Keep the tool’s terminals (battery mount) free of swarf and dust.
    ○ Prior to using, make sure that swarf and dust have not collected in the area of the terminals.
    ○ During use, try to avoid swarf or dust on the tool from falling on the battery.
    ○ When suspending operation or after use, do not leave the tool in an area where it may be exposed to falling swarf or dust.
    Doing so could cause a short circuit that could result in smoke emission or ignition.

  27. Use bits of the correct shank diameter suitable for the speed of the tool.

  28. When operating the tool, do not wear work gloves as such cloth wear can get caught in the tool.

  29. Always use the tool and battery at temperatures between 23°F (-5°C) and 104°F (40°C).

IMPORTANT SAFETY INSTRUCTIONS FOR BATTERY CHARGER

WARNING
Death or serious bodily injury could result from improper or unsafe use of battery chargers.
To avoid these risks, follow this basic safety instruction:
READ ALL INSTRUCTIONS

  1. This manual contains important safety and operating instructions for battery charger Model UC18YFSL.
  2. Before using the battery charger, read all instructions and cautionary markings on (1) battery charger, (2) battery, and (3) product using the battery.
  3. To reduce the risk of injury, charge Metabo HPT rechargeable batteries. Another type of battery may burst to cause personal injury and damage.
  4. Use of an attachment not recommended or sold by the battery charger manufacturer may result in a risk of fi re, electric shock, or injury to persons.
  5. To reduce the risk of damage to the electric plug and cord, pull the plug when disconnecting the battery charger.
  6. Make sure the cord is located so that it will not be stepped on, tripped over, or otherwise subjected to damage or stress.
  7. An extension cord should not be used unless absolutely necessary. The use of an improper extension cord could result in a risk of fi re and electric shock.
    If an extension cord must be used make sure:
    a. That blades of extension cord are the same number, size, and shape as those of plug on battery charger:
    b. That extension cord is properly wired and in good electrical condition; and
    c. That wire size is large enough for the AC ampere rating of the battery charger as specifi ed in Table 1.
    Table 1
    RECOMMENDED MINIMUM AWG SIZE FOR EXTENSION CORDS FOR BATTERY CHARGERSAC Input Rating Amperes*| AWG Size of Cord
    ---|---
    Equal to or
    greater than| but less| Length of Cord, Feet (Meter)
    than| 25 (7.5)| 50 (15)| 100 (30)| 150 (45)
    0
    2
    3| 2
    3
    4| 18
    18
    18| 18
    18
    18| 18
    16
    16| 16
    14
    14 _
  • If the input rating of a battery charger is given in watts rather than in amperes, the corresponding ampere rating is to be determined by dividing the wattage rating by the voltage rating–for example:
    1,250 watts
    125 volts = 10 amperes

    1. Do not operate a battery charger with a damaged cord or plug replace them immediately.
    2. Do not operate the battery charger if it has received a sharp blow, been dropped, or otherwise damaged in any way; take it to a qualifi ed serviceman.
    3. Do not disassemble the battery charger; take it to a qualifi ed serviceman when service or repair is required. Incorrect reassembly may result in a risk of electric shock or fi re.
    4. To reduce the risk of electric shock, unplug the charger from the receptacle before attempting any maintenance or cleaning. Removing the battery will not reduce this risk.

IMPORTANT SAFETY INSTRUCTIONS FOR THE USE OF THE BATTERY AND BATTERY CHARGER

You must charge the battery before you can use the power tool. Before using the model UC18YFSL battery charger, be sure to read all instructions and cautionary statements
on it, the battery, and in this manual.
REMEMBER: USE ONLY Metabo HPT BATTERIES.
OTHER TYPES OF BATTERIES MAY BURST AND CAUSE INJURY!
Follow these instructions to avoid the risk of injury:
WARNING: Improper use of the battery or battery charger can lead to serious injury. To avoid these injuries:

  1. NEVER disassemble the battery.
  2. NEVER incinerate the battery, even if it is damaged or is completely worn out. The battery can explode in a fi re.
  3. NEVER short-circuit the battery.
  4. NEVER insert any objects into the battery charger’s air vents. Electric shock or damage to the battery charger may result.
  5. NEVER charge outdoors. Keep the battery away from direct sunlight and use only where there is low humidity and good ventilation.
  6. NEVER charge when the temperature is below 32°F (0°C) or above 104°F (40°C).
  7. NEVER connect two battery chargers together.
  8. NEVER insert foreign objects into the hole for the battery or the battery charger.
  9. NEVER use a booster transformer when charging.
  10. NEVER use DC power to charge.
  11. NEVER store the battery or battery charger in places where the temperature may reach or exceed 104°F (40°C) such as inside a metal box or car.
  12. NEVER expose the battery or battery charger to rain or wet conditions.
  13. ALWAYS operate the charger on standard household electrical power (120 volts). Using the charger on any other voltage may overheat and damage the charger.
  14. ALWAYS wait at least 15 minutes between charges to avoid overheating the charger.
  15. ALWAYS disconnect the power cord from its receptacle when the charger is not in use.

CAUTION ON LITHIUM-ION BATTERY

To extend the lifetime, the lithium-ion battery equips with the protection function to stop the output.
In the cases of 1 to 3 described below, when using this product, even if you are pulling the switch, the motor may stop. This is not the trouble but the result of the protection
function.

  1. When the battery power remaining runs out, the motor stops.
    In such a case, charge it up immediately.

  2. If the tool is overloaded, the motor may stop. In this case, release the switch of tool and eliminate causes of overloading. After that, you can use it again.

  3. If the battery is overheated under overload work, the battery power may stop.
    In this case, stop using the battery and let the battery cool. After that, you can use it again.

Furthermore, please heed the following warning and caution.

WARNING
In order to prevent any battery leakage, heat generation, smoke emission, explosion, and ignition beforehand, please be sure to heed the following precautions.

  1. Make sure that the swarf and dust do not collect on the battery.
    ○ During work make sure that swarf and dust do not fall on the battery.
    ○ Make sure that any swarf and dust falling on the power tool during work do not collect on the battery.
    ○ Do not store an unused battery in a location exposed to swarf and dust.
    ○ Before storing a battery, remove any swarf and dust that may adhere to it, and do not store it together with metal parts (screws, nails, etc.).

  2. Do not pierce the battery with a sharp object such as a nail, strike with a hammer, step on, throw or subject the battery to severe physical shock.

  3. Do not use an apparently damaged or deformed battery.

  4. Do not use the battery for a purpose other than that specifi ed.

  5. If the battery charging fails to complete even when a specifi ed recharging time has elapsed, immediately stop further recharging.

  6. Do not put or subject the battery to high temperatures or high pressure such as into a microwave oven, dryer, or high-pressure container.

  7. Keep away from fi re immediately when leakage or foul odor are detected.

  8. Do not use it in a location where strong static electricity generates.

  9. If there is battery leakage, foul odor, heat generated, discolored or deformed, or in any way appears abnormal during use, recharging or storage, immediately remove it from the equipment or battery charger, and stop use.

  10. Do not immerse the battery or allow any fl uids to fl ow inside. Conductive liquid ingress, such as water, can cause damage resulting in fi re or explosion. Store your battery in a cool, dry place, away from combustible and fl ammable items. Corrosive gas atmospheres must be avoided.

CAUTION

  1. If liquid leaking from the battery gets into your eyes, do not rub your eyes and wash them well with fresh clean water such as tap water and contact a doctor immediately.
    If left untreated, the liquid may cause eye problems.

  2. If liquid leaks onto your skin or clothes, wash well with clean water such as tap water immediately.
    There is a possibility that this can cause skin irritation.
    If you fi nd rust,

  3. foul odor, overheating, discolor, deformation, and/or other irregularities when using the battery for the fi first time, do not use and return it to your supplier or vendor.

WARNING
If an electrically conductive foreign object enters the terminals of the lithium-ion battery, a short-circuit may occur resulting in the risk of fi re.
Please observe the following matters when storing the battery.
○ Do not place electrically conductive cuttings, nails, steel wire, copper wire, or other wire in the storage case.
○ Either install the battery in the power tool or store it by securely pressing it into the battery cover until the ventilation holes are concealed to prevent short-circuits (See Fig. 4).
NOTE
If left unattended with the restart prevention activated, the battery will be depleted.

REGARDING LITHIUM-ION BATTERY TRANSPORTATION

When transporting a lithium-ion battery, please observe the following precautions.
WARNING
Notify the transporting company that a package contains a lithium-ion battery, inform the company of its power output, and follow the instructions of the transportation company when arranging transport.

  • Lithium-ion batteries that exceed a power output of 100 Wh are considered to be in the freight classifi cation of Dangerous Goods and will require special application procedures.
  • For transportation abroad, you must comply with international law and the rules and regulations of the destination country.HiKOKI M 18DYA Cordless Cut Out Tool - fig 2

SAVE THESE INSTRUCTIONS AND
MAKE THEM AVAILABLE TO OTHER USERS AND
OWNERS OF THIS TOOL!

FUNCTIONAL DESCRIPTION

NOTE
The information contained in this instruction manual is designed to assist you in the safe operation and maintenance of the power tool.
Never operate, or attempt any maintenance on the tool unless you have fi first read and understood all safety instructions contained in this manual.
Some illustrations in this instruction manual may show details or attachments that diff er from those on your own power tool.

NAME OF PARTS

  1. Cordless Cut Out Tool (M18DYA)HiKOKI M 18DYA Cordless Cut Out Tool - HiKOKI M 18DYA Cordless Cut Out Tool
  2.  Battery
    (optional accessories…sold separately) 3. Battery Charger
    (optional accessories…sold separately)

SPECIFICATIONS

  1. Cordless Cut-Out Tool
    Model| M18DYA
    ---|---
    Motor| DC brushless motor
    Collet chuck capacity| 1/8″ (3.18 mm)
    No-load speed| 28,000 /min
    Battery| Type| Li-ion battery Model BSL18300
    Voltage| DC 18 V
    Weight| 2.4 lbs (1.1 kg)
    (BSL18300 attached)
  2. Battery Charger
    Model| UC18YFSL
    ---|---
    Input power source| Single-phase: AC 120 V 60 Hz
    Charging time
    (At a temperature of 68°F (20°C))| BSL18300: Approx. 45 min
    Charging voltage| DC 14.4-18 V
    Charging current| DC 3.5 A
    Weight| 1.1 lbs. (0.5 kg)

Electric control

  • Restart prevention function
    When the power is still switched on, the tool will not restart when a battery is installed. This function can be canceled once the tool is switched off .

NOTE
If left unattended with the restart prevention activated, the battery will be depleted.

  • Braking Function
    The brake is activated when the switch is turned off , stopping the motor’s rotation.

ASSEMBLY AND OPERATION

APPLICATIONS

  • Window-removing and cutting of gypsum board

REMOVAL AND INSTALLATION METHOD OF BATTERY

  • How to install the battery.
    Align the battery with the groove in the head cover and slip it into place.
    Always insert it all the way until it locks in place with a little click. If not, it may accidentally fall out of the tool, causing injury to you or someone around you (Fig. 6).HiKOKI M 18DYA Cordless Cut Out Tool -
fig6

CHARGING METHOD
NOTE
Before plugging into the receptacle, make sure of the following points.

  • The power source voltage is stated on the nameplate.
  •  The cord is not damaged.

WARNING
Do not charge at a voltage higher than indicated on the nameplate.
If charged at a voltage higher than indicated on the nameplate, the charger will burn out.

  1. Connect the charger’s power cord to a receptacle.
    When the power cord is connected, the charge indicator lamp will blink in red. (At 1-second intervals)
    WARNING
    Do not use the electrical cord is damaged. Has it been repaired immediately?

  2. Insert the battery into the battery charger.
    Firmly Insert the battery into the battery charger as shown in Fig. 7

  3. Charging
    When inserting a battery in the charger, the pilot lamp will light up continuously in red.
    When the battery becomes fully recharged, the pilot lamp will blink in red. (At 1- second intervals.) (See Table 2)
    (1) Lamp indication
    The indications of the pilot lamp will be as shown in Table 2, according to the condition of the battery charger or the battery.
    Table 2 Indications of the pilot lamp

    Pilot lamp (red)| Before charging| Lights for 0.5 seconds. Does not light for blink 0.5 seconds. (off for 0.5 seconds)| Plugged into a power source
    While charging| Lights Lights continuously|
    Charging
    complete| Lights for 0.5 seconds. Does not light for blink 0.5 seconds. (off for 0.5 seconds)
    Overheat standby| Lights for 1 second. Does not light for blink 0.5 seconds. (off for 0.5 seconds)| Battery overheated. Unable to charge. (Charging will commence when the battery cools)
    Charging impossible| Lights for 0.1 seconds. Does not light for Flickers 0.1 seconds. (off for 0.1 seconds)| Malfunction in the battery or the charger

(2) Regarding the temperature of the rechargeable battery.
The temperatures for rechargeable batteries are as shown in Table 3, and batteries that have become hot should be cooled for a while before being recharged.

Rechargeable
batteries| Temperatures at which the battery can be recharged
---|---
BSL1830C| 32°F–122°F
(0°C–50°C)

(3) Regarding recharging time (At 68°F (20°C)) Table 4 Charging time

Charger UC18YFSL

Battery
BSL1830C| Approx. 45 min

NOTE
The recharging time may vary according to the ambient temperature.

  1. Disconnect the battery charger from the receptacle.
    CAUTION
    Do not pull the plug out of the receptacle by pulling on the cord.
    Make sure to grasp the plug when removing it from the receptacle to avoid damaging the cord.

  2. Remove the battery from the battery charger.
    Supporting the battery charger with a hand, pull out the battery from the battery charger.

NOTE
Be sure to pull out the battery from the battery charger after use, and then keep it.

Regarding electric discharge in case of new batteries, etc.
As the internal chemical substance of new batteries and batteries that have not been used for an extended period is not activated, the electric discharge might be low when using them the fi first and second time.
This is a temporary phenomenon, and the normal time required for recharging will be restored by recharging the batteries 2–3 times.
How to make the batteries perform longer

  1.  Recharge the batteries before they become completely exhausted.
    When you feel that the power of the tool becomes weaker, stop using the tool and recharge its battery.
    If you continue to use the tool and exhaust the electric current, the battery may be damaged and its life will become shorter.

  2. Avoid recharging at high temperatures.
    A rechargeable battery will be hot immediately after use. If such a battery is recharged immediately after use, its internal chemical substance will deteriorate, and the battery life will be shortened. Leave the battery and recharge it after it has cooled for a while.

CAUTION

  •  When the battery charger has been continuously used, the battery charger will be heated, thus constituting the cause of the failures. Once the charging has been completed, give 15 minutes rest until the next charging.

  • If the battery is charged while it is heated because it has been left for a long time in a location subject to direct sunlight or because the battery has just been used, the pilot lamp of the charger lights for 1 second, but does not light for 0.5 seconds (off for 0.5 seconds).
    The battery will not be recharged. In such a case, let the battery cool before charging.

  • When the pilot lamp fl ickers (at 0.2-second intervals), check for and take out any foreign objects in the charger’s battery connector.
    If there are no foreign objects, it is probable that the battery or charger is malfunctioning. Take it to your authorized Service Center.

PRIOR TO OPERATION

WARNING
To avoid serious accidents, ensure the switch is in the OFF position, and pull out the battery.

  1. Check the work area environment Check the work area to make sure that it is clear of debris and clutter.
    Clear the area of unnecessary personnel. Ensure that lighting and ventilation are adequate.

  2. Power switch Ensure that the switch is in the OFF position.

  3. Using the hook is used to hang up the power tool to your waist belt while working.
    CAUTION
    ● When using the hook, hang up the power tool fi rmly not to drop accidentally.
    If the power tool is dropped, it may lead to an accident.
    ● When electing to carry the tool hooked to your hip belt, make sure to detach the tool bit.
    Failure to do so may result in unexpected injury.
    ● Install securely the hook. Unless the hook is securely installed, it may cause an injury while using.
    nstall securely the hook in the groove of the power tool and tighten the screws to fi x the hook fi rmly. (Fig. 8)![HiKOKI M 18DYA Cordless Cut Out Tool

  • fig 8](https://manuals.plus/wp-content/uploads/2022/07/HiKOKI-M-18DYA- Cordless-Cut-Out-Tool-fig-8.png)

    1. Installing the bit (Fig.9
      WARNING
      Use the included wrench to tighten the collet nut.
      Use of tools other than the included can result in over or under-tightening which may cause injury.
      (1) While pressing the lock button and securing the shaft in place, loosen the collet nut.
      (2) Inset the bit into the collet hole.
      (3) While pressing the lock button and securing the shaft in place, fi rmly tighten the collet using the included wrench.
      NOTE
      ○ Ensure that the lock button returns when you release it.
      ○ If you tighten the collet without attaching a bit, the collet may become deformed. When you do not install a bit, tighten the collet nut only lightly.

    2. Exchanging the collet
      (1) While pressing the lock button and securing the shaft in place, remove the collet nut, and exchange the collet. (Fig. 10-a)
      (2) While pressing the lock button and securing the shaft in place, attach the collet nut, insert the bit, and tighten the collet nut. (Fig. 10-b)

OPERATION

WARNING

  • To avoid serious accidents, ensure the switch is in the OFF position, and pull out the battery.
  • Wear eye protection when operating this tool.
  • Keep your hands, face, and other body parts away from the bits and any other rotating parts, while operating the tool.

CAUTION

  • To extend the lifetime, the lithium-ion battery equips with the protection function to stop the output. Therefore, if the tool is overloaded, the motor may stop. However, this is not the trouble but the result of the protection function. In this case, release the switch of tool and eliminate the causes of overloading.
  • Pull out the battery after completing the operation.
  1. Adjusting the depth of cut (Fig. 11)
    Loosen the knob bolt, and adjust the depth guide (dust adapter) by sliding it. NOTE
    ○ The depth guide (dust adapter) should be adjusted before each cut.
    ○ Adjust the tip of the bit so that it protrudes at least
    3 mm from the material for a clean fi nish.

  2. Switch operation
    WARNING
    Ensure that the switch is in the OFF position before installing the battery.
    Pressing the ON side (“I”) of the switch activates it, and pressing the OFF side (“O”) stops it. When the switch is in the center position, it is in the “OFF” state. (Fig. 12)

  3. How to use the LED light (Fig. 13)
    When the switch is turned ON, the LED light will light the area at the tip of the tool.
    When the switch is turned OFF, the LED light will automatically power off.HiKOKI M 18DYA Cordless Cut Out Tool - fig 13 CAUTION
    ● Do not look directly into the light from the LED lamp. Continuous and direct exposure to the light from the LED lamp can injure your eyes.
    ● Wipe off any dirt or grime attached to the lens of the LED light with a soft cloth, being careful not to scratch the lens.
    Scratches on the lens of the LED light can result in decreased brightness.

  4. LED light warning signals
    This product features functions that are designed to protect the tool itself as well as the battery. While the switch is pulled, if any of the safeguard functions activate during operation, the LED light will blink as described in Table 5. When any of the safeguard functions are triggered, immediately remove your fi nger from the switch and follow the instructions described under corrective action.
    Table 5
    **** Safeguard Function| LED Light Display| Corrective Action
    ---|---|---
    Overload Protection| On 0.1 second/off 0.1 second| Remove the cause of the overloading.
    Temperature Protection| On 0.5 second/off 0.5 second| Allow the tool and battery to thoroughly
    cool.

  5. Cutting Operation
    CAUTION
    Do not press the lock button while the motor is rotating. Also, do not switch the tool on while pressing the lock button.
    Doing so may damage the lock button and/or shaft as well as result in injury.
    NOTE
    ○ Moving the tool forward fast may cause a poor quality of cut or damage to the bit or motor.
    ○ Abnormalities and overloads will trigger the overload protector, and stop operation. Remove the load immediately, and turn the power off, then on. The rotation speed should return to normal.
    (1) Keep the bit separated from the workpieces and hold the body fi rmly before a switch is turned on.
    (2) The bit rotates clockwise (arrow direction indicated on the base ass’y). To obtain maximum cutting
    eff ectiveness, feed the tool in conformance with the feed directions shown in Fig. 14.
    Outer peripheral cutting
    (Counterclockwise)

OPERATIONAL CAUTIONS
Resting the unit after continuous work After use for continuous work, rest the unit for 15 minutes or so when replacing the battery. The temperature of the motor, switch, etc., will rise if the work is started again immediately after battery replacement, eventually resulting in burnout.

MAINTENANCE AND INSPECTION

WARNING
Be sure to turn off the switch and pull out the battery before doing any inspection or maintenance.

  1. Inspecting the bit
    Continued use of a dull or damaged bit will result in reduced cutting effi ciency and may cause overloading of the motor. Replace the bit with a new one as soon as excessive abrasion is noted.
    CAUTION
    If a dull bit is used, reactive force is increased during the cutting operation. Avoid the use of the dull bit without repair.

  2. Inspecting the screws
    Regularly inspect all screws and ensure that they are fully tightened. Should any of the screws be loosened, retighten them immediately.
    WARNING
    Using this power tool with loosened screws is extremely dangerous.

  3. Maintenance of the motor
    The motor unit winding is the very “heart” of the power
    tool. Exercise due care to ensure the winding does not
    become damaged and/or wet with oil or water.

  4. Check for Dust
    WARNING

    To prevent dust inhalation or eye irritation, wear protective safety goggles and a dust mask when using an air gun to clean.
    Use an air gun or other similar tool to remove materials, chips, etc. which have adhered to the body (especially where indicated in Fig. 15), and wipe with a soft dry cloth or a cloth moistened with soapy water.
    Do not use bleach, chlorine, gasoline, or thinner, for they may damage the plastics. (Fig. 15)

  5. Inspection of terminals (tool and battery)
    Check to make sure that swarf and dust have not been collected on the terminals.
    On occasion check prior, during, and after the operation.
    CAUTION
    Remove any swarf or dust which may have collected on the terminals.
    Failure to do so may result in malfunction.

  6. Disposal of the exhausted battery
    WARNING
    Do not dispose of the exhausted battery. The battery must explode if it is incinerated. The battery is recyclable. At the end of its useful life, under various state and local laws, it may be illegal to dispose of this battery in the municipal waste stream. Check with your local solid waste offi cials for details in your area for recycling options or proper disposal.

  7. Storage
    Storing in a place below 104°F (40°C) and out of the reach of children.
    NOTE
    Storing lithium-ion batteries Make sure the lithium-ion batteries have been fully charged before storing them.
    Prolonged storage (3 months or more) of batteries with a low charge may result in performance deterioration, signifi cantly reducing battery usage time or rendering
    the batteries incapable of holding a charge.
    However, signifi cantly reduced battery usage time may be recovered by repeatedly charging and using the batteries two to fi ve times.
    If the battery usage time is extremely short despite repeated charging and use, consider the batteries dead and purchase new batteries.

  8. Service and repairs
    All quality power tools will eventually require servicing or replacement of parts because of wear from normal use. To assure that only authorized replacement parts will be used, all service and repairs must be performed by a Metabo HPT AUTHORIZED SERVICE CENTER, ONLY.
    CAUTION In the operation and maintenance of power tools, the safety regulations, and standards prescribed in each country must be observed.

Important notice on the batteries for the Metabo HPT cordless power tools
Please always use one of our designated genuine batteries. We cannot guarantee the safety and
performance of our cordless power tool when used with batteries other than those designated by us, or when the battery is disassembled and modifi ed (such as disassembly and replacement of cells or other internal parts).

ACCESSORIES

WARNING
ALWAYS use Only authorized Metabo HPT replacement parts and accessories. NEVER use replacement parts or accessories which are not intended for use with this tool. Contact Metabo HPT if you are not sure whether it is safe to use a particular replacement part or accessory with your tool.
The use of any other attachment or accessory can be dangerous and could cause injury or mechanical damage.
NOTE : Accessories are subject to change without any obligation on the part of the Metabo HPT

STANDARD ACCESSORIES

M18DYA
(IN)| (1) 1/8″ Collet (Code No. 378886) …………………………………………………………………….1
(2) 1/4″ Collet (Code No. 378889) …………………………………………………………………….1
(3) 1/8″ bit (Code No. 378891) …………………………………………………………………………2
(4) Wrench (Code No. 377128) ………………………………………………………………………..1
(5) Hook (Code No. 372229) …………………………………………………………………………..1
The battery, Battery charger, and Battery cover are not contained.
---|---

OPTIONAL ACCESSORIES…..sold separately

  1.  Battery (BSL1830C)
  2. Battery charger (UC18YFSL)
  3. Battery cover (Code No. 329897)

WARNING:
Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Some examples of these chemicals are:

  • Lead from lead-based paints,
  • Crystalline silica from bricks and cement and other masonry products, and
  • Arsenic and chromium from chemically treated lumber.
    Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well-ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to fi filter out microscopic particles.

Issued by
Koki Holdings Co., Ltd.
Shinagawa Intercity Tower A, 15-1, Konan 2-chome, |
Minato-ku, Tokyo 108-6020, Japan
Distributed by
Koki Holdings America Ltd.
1111 Broadway Ave,
Braselton, Georgia, 30517
Koki Holdings America Ltd. Canadian Branch
3405 American Drive, Units 9-10,
Mississauga, ON, L4V 1T6
204
Code No. C99267161 G
Printed in China

Documents / Resources

| HiKOKI M 18DYA Cordless Cut Out Tool [pdf] Instruction Manual
M 18DYA, Cordless Cut Out Tool, M 18DYA Cordless Cut Out Tool
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