HiKOKI CJ110MV Spare Parts for Jigsaw Instruction Manual

HiKOKI CJ110MV Spare Parts for Jigsaw

GENERAL POWER TOOL SAFETY

WARNING
Read all safety warnings, instructions, illustrations and specifi cations provided with this power tool.
Failure to follow all instructions listed below may result in electric shock, fi re and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1. Work area safety

   • a) Keep work area clean and well lit.
     Cluttered or dark areas invite accidents.

   • b) Do not operate power tools in explosive atmospheres, such as in the presence of fl ammable liquids, gases or dust.
     Power tools create sparks which may ignite the dust or fumes.

   • c) Keep children and bystanders away while operating a power tool.
     Distractions can cause you to lose control.

2. Electrical safety

   • a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.
     Unmodifi ed plugs and matching outlets will reduce risk of electric shock.

   • b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators.
     There is an increased risk of electric shock if your body is earthed or grounded.

   • c) Do not expose power tools to rain or wet conditions.
     Water entering a power tool will increase the risk of electric shock.

   • d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
     Damaged or entangled cords increase the risk of electric shock.

   • e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.
     Use of a cord suitable for outdoor use reduces the risk of electric shock.

   • f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply.
     Use of an RCD reduces the risk of electric shock.

3. Personal safety

   • a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the infl uence of drugs, alcohol or medication.
     A moment of inattention while operating power tools may result in serious personal injury.

   • b) Use personal protective equipment. Always wear eye protection.
     Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.

   • c) Prevent unintentional starting. Ensure the switch is in the off -position before connecting to power source and/or battery pack, picking up or carrying the tool.
     Carrying power tools with your fi nger on the switch or energising power tools that have the switch on invites accidents.

   • d) Remove any adjusting key or wrench before turning the power tool on.
     A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

   • e) Do not overreach. Keep proper footing and balance at all times.
     This enables better control of the power tool in unexpected situations.

   • f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts.
     Loose clothes, jewellery or long hair can be caught in moving parts.

   • g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.
     Use of dust collection can reduce dust-related hazards.

   • h) Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles.
     A careless action can cause severe injury within a fraction of a second.

4. Power tool use and care

   • a) Do not force the power tool. Use the correct power tool for your application.
     The correct power tool will do the job better and safer at the rate for which it was designed.

   • b) Do not use the power tool if the switch does not turn it on and off .
     Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

   • c) Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

   • d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
     Power tools are dangerous in the hands of untrained users.

   • e) Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power toolʼs operation. If damaged, have the power tool repaired before use.
     Many accidents are caused by poorly maintained power tools.

   • f) Keep cutting tools sharp and clean.
     Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

   • g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed.
     Use of the power tool for operations different from those intended could result in a hazardous situation.

   • h) Keep handles and grasping surfaces dry, clean and free from oil and grease.
     Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

5. Service

   • a) Have your power tool serviced by a qualified repair person using only identical replacement parts.
     This will ensure that the safety of the power tool is maintained.

PRECAUTION
Keep children and infi rm persons away.
When not in use, tools should be stored out of reach of children and infi rm persons.

JIG SAW SAFETY WARNINGS

1. Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring or its own cord.
   Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

2. Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the workpiece by hand or against your body leaves it unstable and may lead to loss of control.

ADDITIONAL SAFETY WARNINGS

1. This jig saw employs a high-power motor. If the machine is used continuously at low speed, an extra load is applied to the motor which can result in motor seizure. Always operate the power tool so that the blade is not caught by the material during operation. Always adjust the blade speed to enable smooth cutting.

2. Ensure that the power source to be utilized conforms to the power requirements specifi ed on the product nameplate.

3. Ensure that the power switch is in the OFF position.
   If the plug is connected to a receptacle while the power switch is in the ON position, the power tool will start operating immediately, which could cause a serious accident.

4. When the work area is removed from the power source, use an extension cord of suffi cient thickness and rated capacity. The extension cord should be kept as short as practicable.

5. Dust produced in operation
   The dust produced in normal operation may aff ect the operator’s health. Either of following way is recommended.

   • a) Wear a dust mask
   • b) Use external dust collection equipment
     When using the external dust collection equipment, connect the adapter with the hose from external dust collection equipment.

6. During use, do not touch the metal portion of the tool.

7. Changing blades

   • Be sure to switch power OFF and disconnect the plug from the receptacle when changing blades.
   • Do not open the lever when plunger is moving.
   • Confi rm the protrusions of blade inserted to the blade holder surely. (Fig. 1)
   • Confi rm the blade located between the groove of roller.(Fig. 1)

8. At low speed (dial setting: 1 or 2) do not cut a wood with a thickness of more than 10 mm or metal with a thickness of more than 1 mm.

9. There is a possibility that chip cover is frosted when cutting the metal.

10. Do not look in the light or see the source of light directly.

11. In order to prevent blade dislodging, damage or excessive wear on the plunger, please make sure to have surface of the base plate attached to the work piece while sawing.

12. To ensure accurate cutting when using the guide (Fig. 10), always set the orbital position to “0”.

13. When sawing a small circular arc, reduce the feeding speed of the machine. If the machine is fed too fast, it could cause the blade to break.

14. Circular cutting must be done with the blade approximately vertical to the bottom surface of the base.

15. Angular cutting can not be done when adopting chip cover or dust collecto

16. In order to prevent blade dislodging, damage or excessive wear on the Plunger, please make sure to have surface of the base plate attached to the work piece while sawing.

17. RCD
    The use of a residual current device with a rated residual current of 30 mA or less at all times is recommended.

SYMBOLS

WARNING
The following show symbols used for the machine. Be sure that you understand their meaning before use.

STANDARD ACCESSORIES

In addition to the main unit (1), the package contains the accessories listed in the below.

• Blades (No. 41) …………………………………………………. 1
  Refer to Table 1 for use of the blades.

• Hexagon bar wrench …………………………………………… 1

• Splinter guard ……………………………………………………. 1

• Dust collector …………………………………………………….. 1

• Chip cover …………………………………………………………. 1

Standard accessories are subject to change without notice.

APPLICATIONS

• Cutting various lumber and pocket cutting
• Cutting mild steel plate, aluminum plate, and copper plate
• Cutting synthetic resins, such as phenol resin and vinyl chloride
• Cutting thin and soft construction materials
• Cutting stainless steel plate (with No. 97 blade)

SPECIFICATIONS

Voltage (by areas) *| (110 V, 115 V, 120 V, 127 V,

220 V, 230 V, 240 V)

---|---
Power Input | 720 W
Max. cutting depth| Wood 110 mm Mild steel 10 mm
No-load speed | 850 ― 3000 min-1
Stroke| 2.6 mm
Min. cutting radius| 25 mm
Weight (without cord) **| CJ110MV:    2.4 kg

CJ110MVA:  2.3 kg

• Be sure to check the nameplate on product as it is subject to change by areas.
  **According to EPTA-Procedure 01/2014

NOTE
Due to HiKOKI’s continuing program of research and development, the specifications herein are subject to change without prior notice.

MOUNTING AND OPERATION

*NOTE

• Dial scale reading is for reference only. The higher the speed is, the quicker the material is cut. But the service life of the blade will be reduced in this case. When the speed is too low, cutting will take longer, although the service life will be prolonged. Make adjustments as desired.
• When cutting use cutting fuid (oil base cutting fluid) to prolong the blade’s service life.

SELECTION OF BLADES

Accessory blades
To ensure maximum operating efficiency and results, it is very important to select the appropriate blade best suited to
the type and thickness of the material to be cut. The blade number is engraved in the vicinity of the mounting portion of each blade. Select appropriate blades by referring to Table 1.

MAINTENANCE AND INSPECTION

1. Inspecting the blade
   Continued use of a dull or damaged blade will result in reduced cutting e ffi ciency and may cause overloading of the motor. Replace the blade with a new one as soon as excessive abrasion is noted.

2. Inspecting the mounting screws
   Regularly inspect all mounting screws and ensure that they are properly tightened. Should any of the screws be loose, retighten them immediately. Failure to do so could result in serious hazard.

3. Maintenance of the motor
   The motor unit winding is the very “heart” of the power tool. Exercise due care to ensure the winding does not become damaged and/or wet with oil or water.

4. Inspecting the carbon brushes
   For your continued safety and electrical shock protection, carbon brush inspection and replacement on this tool should ONLY be performed by a HiKOKI AUTHORIZED SERVICE CENTER.

5. Replacing supply cord
   If the supply cord of Tool is damaged, the Tool must be returned to HiKOKI Authorized Service Center for the cord to be replaced.

CAUTION
In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed.

GUARANTEE
We guarantee HiKOKI power tools in accordance with statutory/country specifi c regulation. This guarantee does not cover defects or damage due to misuse, abuse, or normal wear and tear. In case of complaint, please send the power tool, undismantled, with the GUARANTEE CERTIFICATE found at the end of this Handling instruction, to a HiKOKI Authorized Service Center.

IMPORTANT

Correct connection of the plug
The wires of the main lead are coloured in accordance with the following code:
Blue: — Neutral
Brown: — Live
As the colours of the wires in the main lead of this tool may not correspond with the coloured markings identifying the terminals in your plug proceed as follows:
The wire coloured blue must be connected to the terminal marked with the letter N or coloured black. The wire coloured brown must be connected to the terminal marked with the letter L or coloured red. Neither core must be connected to the each terminal.

NOTE:
This requirement is provided according to BRITISH STANDARD 2769: 1984.
Therefore, the letter code and colour code may not be applicable to other markets except The United Kingdom.

Information concerning airborne noise and vibration The measured values were determined according to EN62841 and declared in accordance with ISO 4871.
Measured A-weighted sound power level: 97 dB (A). Measured A-weighted sound pressure level: 86 dB (A). Uncertainty K: 5 dB (A).
Wear hearing protection.
Vibration total values (triax vector sum) determined according to EN62841.

Cutting boards:
Vibration emission value ah, B = 6.7 m/s2 (CJ110MV) Uncertainty K = 1.5 m/s2
Vibration emission value ah, B = 11.6 m/s2 (CJ110MVA) Uncertainty K = 1.5 m/s2

Cutting sheet metal:
Vibration emission value ah, M = 3.4 m/s2 (CJ110MV) Uncertainty K = 1.5 m/s2
Vibration emission value ah, M = 6.4 m/s2 (CJ110MVA) Uncertainty K = 1.5 m/s2

The declared vibration total value has been measured in accordance with a standard test method and may be used for comparing one tool with another.
It may also be used in a preliminary assessment of exposure.

WARNING

• The vibration emission during actual use of the power tool can diff er from the declared total value depending in the ways in which the tool is used.
• Identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).
  NOTE
  Due to HiKOKI’s continuing program of research and development, the specifi cations herein are subject to change without prior notice.

Table 1 List of appropriate blades

Material to be cut

| Blade

Material quality

| No. 1

(Super long)

| No. 11| No. 12| No. 15| No. 16| No. 21| No. 22| No. 41| No. 97
---|---|---|---|---|---|---|---|---|---|---
Thickness of material (mm)

Lumber

| General lumber| Below 110| 10 – 55| Below 20|  |  | 10 – 55| 5 – 40| 10 – 65|
Plywood|  | 5 – 30| Below 10|  |  | 5 – 30| 3 – 20|  |

Iron plate

| Mild steel plate|  |  |  | 3 – 6| Below 3|  |  |  | 2 – 5
Stainless steel plate|  |  |  |  |  |  |  |  | 1.5 – 2.5
Nonferrous metal| Aluminium copper, brass|  |  |  | 3 – 12| Below 3|  |  |  | Below 5
Aluminium sash|  |  |  | Height up to 25|  |  |  |  | Height up to 25

Plastics

| Phenol resin, melamine, resin, etc.|  |  |  | 5 – 20| Below 6| 5 – 15| Below 6|  | 5 – 15
Vinyl chloride, acryl resin, etc.|  | 5 – 30| Below 10| 5 – 20| Below 5| 5 – 30| 3 – 20|  | 5 – 15
Foamed polyethylene, foamed styrol|  | 10 – 55| 3 – 25| 5 – 25| 3 – 25| 10 – 55| 3 – 40|  | 5 – 25

Pulp

| Card board, corrugated paper|  | 10 – 55| 3 – 25|  |  | 10 – 55| 3 – 40|  |
Hardboard|  |  |  | 3 – 25| Below 6|  |  |  | 3 – 25
Fiberboard|  |  |  |  | Below 6|  |  |  |

NOTE
The minimum cutting radius of No. 1 (Super long), No. 21, No. 22 and No. 41 blades is 100 mm.

GUARANTEE CERTIFICATE

• Model No.
• Serial No.
• Date of Purchase
• Customer Name and Address
• Dealer Name and Address
  (Please stamp dealer name and address)

Hikoki Power Tools Deutschland GmbH
Siemensring 34, 47877 willich, Germany
Tel: +49 2154 49930
Fax: +49 2154 499350
URL: http://www.hikoki-powertools.de
Hikoki Power Tools Netherlands B.V.
Brabanthaven 11, 3433 PJ Nieuwegein, The Netherlands Tel: +31 30 6084040
Fax: +31 30 6067266
URL: http://www.hikoki-powertools.nl
Hikoki Power Tools (U.K.) Ltd.
Precedent Drive, Rooksley, Milton Keynes, MK 13, 8PJ, United Kingdom
Tel: +44 1908 660663
Fax: +44 1908 606642
URL: http://www.hikoki-powertools.uk
Hikoki Power Tools France S.A.S.
Parc de l’Eglantier 22, rue des Cerisiers, Lisses-C.E. 1541, 91015 EVRY CEDEX, France
Tel: +33 1 69474949
Fax: +33 1 60861416
URL: http://www.hikoki-powertools.fr
Hikoki Power Tools Belgium N.V./S.A.
Koningin Astridlaan 51, B-1780 Wemmel, Belgium
Tel: +32 2 460 1720
Fax: +32 2 460 2542
URL http://www.hikoki-powertools.be
Hikoki Power Tools Italia S.p.A
Via Piave 35, 36077, Altavilla Vicentina (VI), Italy
Tel: +39 0444 548111
Fax: +39 0444 548110
URL: http://www.hikoki-powertools.it
Hikoki Power Tools lbérica, S.A.
C/ Puigbarral, 26-28, Pol. Ind. Can Petit, 08227 Terrassa (Barcelona), Spain
Tel: +34 93 735 6722
Fax: +34 93 735 7442
URL: http://www.hikoki-powertools.es
Hikoki Power Tools Österreich GmbH
IndustrieZentrum NÖ –Süd, Straße 7, Obj. 58/A6 2355 Wiener Neudorf, Austria
Tel: +43 2236 64673/5
Fax: +43 2236 63373
URL: http://www.hikoki-powertools.at

EC DECLARATION OF CONFORMITY

We declare under our sole responsibility that Jig Saw, identifi ed by type and specifi c identifi cation code 1), is in conformity with all relevant requirements of the directives 2) and standards 3). Technical fi le at 4) – See below.
The European Standard Manager at the representative offi ce in Europe is authorized to compile the technical fi le.
The declaration is applicable to the product affi xed CE marking.

*4) Representative offi ce in Europe

Hikoki Power Tools Deutschland GmbH
Siemensring 34, 47877 Willich, Germany
Head offi ce in Japan
Koki Holdings Co., Ltd.
Shinagawa Intercity Tower A, 15-1, Konan 2-chome, Minato-ku, Tokyo, Japan
31. 5. 2022
Akihisa Yahagi
European Standard Manager
31. 5. 2022
A. Nakagawa Corporate Offi cer

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