HiKOKI CJ160V Jigsaw Instructions

HiKOKI CJ110MV Spare Parts for Jigsaw

GENERAL POWER TOOL SAFETY

WARNING
Read all safety warnings, instructions, illustrations and specifi cations provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fi re and/or serious injury. Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1. Work area safety

   • Keep work area clean and well-lit. Cluttered or dark areas invite accidents.
   • Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite dust or fumes.
   • Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

2. Electrical safety

   • Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodifi ed plugs and matching outlets will reduce risk of electric shock.
   • Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
   • Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
   • Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
   • When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
   • If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

3. Personal safety

   • Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.
     A moment of inattention while operating power tools may result in serious personal injury.

   • Use personal protective equipment. Always wear eye protection.
     Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.

   • Prevent unintentional starting. Ensure the switch is in the off -position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.

   • Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

   • Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.

   • Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.

   • If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.

   • Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

4. Power tool use and care

   • Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
   • Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
   • Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
   • Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
   • Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power toolʼs operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
   • Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
   • Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
   • Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

5. Service

   • Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

PRECAUTION
Keep children and infi rm persons away. When not in use, tools should be stored out of reach of children and infi rm persons.

JIG SAW SAFETY WARNINGS

1. Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring or its own cord. Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
2. Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the workpiece by hand or against your body leaves it unstable and may lead to loss of control.

ADDITIONAL SAFETY WARNINGS

1. This jig saw employs a high-power motor. If the machine is used continuously at low speed, an extra load is applied to the motor which can result in motor seizure. Always operate the power tool so that the blade is not caught by the material during operation. Always adjust the blade speed to enable smooth cutting.

2. Ensure that the power source to be utilized conforms to the power requirements specifi ed on the product nameplate.

3. Ensure that the power switch is in the OFF position. If the plug is connected to a receptacle while the power switch is in the ON position, the power tool will start operating immediately, which could cause a serious accident.

4. When the work area is removed from the power source, use an extension cord of sufficient thickness and rated capacity. The extension cord should be kept as short as practicable.

5. Dust produced in operation
   The dust produced in normal operation may affect the operator’s health. Either of following way is recommended.

   • Wear a dust mask
   • Use external dust collection equipment
     When using the external dust collection equipment, connect the adapter with the hose from external dust collection equipment.

6. During use, do not touch the metal portion of the tool.

7. Changing blades

   • Be sure to switch power OFF and disconnect the plug from the receptacle when changing blades.
   • Do not open the lever when plunger is moving.
   • Confi rm the protrusions of blade inserted to the blade holder surely.
   • Confi rm the blade located between the groove of the roller.

8. At low speed (dial setting: 1 or 2) do not cut wood with a thickness of more than 10 mm or metal with a thickness of more than 1 mm.

9. There is a possibility that chip cover is frosted when cutting the metal.

10. Do not look in the light or see the source of light directly.

11. In order to prevent blade dislodging, damage or excessive wear on the plunger, please make sure to have surface of the base plate attached to the workpiece while sawing.

12. To ensure accurate cutting when using the guide (Fig. 10), always set the orbital position to “0”.

13. When sawing a small circular arc, reduce the feeding speed of the machine. If the machine is fed too fast, it could cause the blade to break.

14. Circular cutting must be done with the blade approximately vertical to the bottom surface of the base.

15. Angular cutting can not be done when adopting chip cover or dust collector

16. In order to prevent blade dislodging, damage or excessive wear on the Plunger, please make sure to have surface of the base plate attached to the workpiece while sawing.

17. RCD
    The use of a residual current device with a rated residual current of 30 mA or less at all times is recommended.

NAMES OF PARTS

(Fig. 1 – Fig. 18)

SYMBOLS

WARNING
The following show symbols used for the machine. Be sure that you understand their meaning before use.

STANDARD ACCESSORIES

In addition to the main unit (1), the package contains the accessories listed in below.

• Blades (No. 41, No. 123X) …………………………….1 each
  No. 41: Refer to Table 1
  No. 123X: Mild steel plate 1.5 – 10 mm

• Sub-base …………………………………………………………….. 1

• Hexagon bar wrench …………………………………………… 1

• Splinter guard ……………………………………………………. 1

• Dust collector …………………………………………………….. 1

• Chip cover …………………………………………………………. 1

Standard accessories are subject to change without notice.

APPLICATIONS

• Cutting various lumber and pocket cutting
• Cutting mild steel plate, aluminum plate, and copper plate
• Cutting synthetic resins, such as phenol resin and vinyl chloride
• Cutting thin and soft construction materials
• Cutting stainless steel plate (with No. 97 blade)

SPECIFICATIONS

Voltage (by areas)*1| (110 V, 120 V, 220 V, 230 V,

240 V)

---|---
Power Input1| 800 W
Max. cutting depth| Wood 160 mm Mild steel 10 mm
No-load speed1| 800 – 2800 min-1
Stroke| 26 mm
Min. cutting radius| 25 mm
Weight*2| 2.7 kg (CJ160V),

2.6 kg (CJ160VA)

1. Be sure to check the nameplate on product as it is subject to change by areas.
2. Weight: According to EPTA-Procedure 01/2014

NOTE
Due to HiKOKI’s continuing program of research and development, the specifications herein are subject to change without prior notice.

MOUNTING AND OPERATION

The tool is equipped with two modes: “Standard Mode” and “AUTO Mode”.

1. Standard Mode
   You can change the blade operating speed between 800 to 2800 min-1 by adjusting the dial from “1” to “5”.

2. AUTO Mode
   Depending on the workload, AUTO Mode “A” will automatically change the blade operating speed to 1400 min-1 or 2800 min-1. This has the effect of lowering vibration and noise prior to and during operation.

Adjust the dial for the mode and speed that best suits your task conditions and materials.

Blade operating speed

With AUTO Mode, the vibration frequency may not reach 2800 min-1 or return to 1400 min-1 depending on variables such as the type of work.

NOTE
When the sub-base is attached, the blade’s protrusion from the material being cut will be reduced by 3mm. When the blade has been moved down to the lowest point, check to make sure that it is protruding from the material.

SELECTION OF BLADES

Accessory blades
To ensure maximum operating efficiency and results, it is very important to select the appropriate blade best suited to
the type and thickness of the material to be cut. The blade number is engraved in the vicinity of the mounting portion of each blade. Select appropriate blades by referring to Table 1.

MAINTENANCE AND INSPECTION

1. Inspecting the blade
   Continued use of a dull or damaged blade will result in reduced cutting efficiency and may cause overloading of the motor. Replace the blade with a new one as soon as excessive abrasion is noted.

2. Inspecting the mounting screws
   Regularly inspect all mounting screws and ensure that they are properly tightened. Should any of the screws be loose, retighten them immediately. Failure to do so could result in serious hazards.

3. Maintenance of the motor
   The motor unit winding is the very “heart” of the power tool. Exercise due care to ensure the winding does not become damaged and/or wet with oil or water.

4. Inspecting the carbon brushes
   For your continued safety and electrical shock protection, carbon brush inspection and replacement on this tool should ONLY be performed by a HiKOKI AUTHORIZED SERVICE CENTER.

5. Replacing supply cord
   If the supply cord of Tool is damaged, the Tool must be returned to HiKOKI Authorized Service Center for the cord to be replaced.

CAUTION
In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed.

GUARANTEE
We guarantee HiKOKI power tools in accordance with statutory/country specifi c regulation. This guarantee does not cover defects or damage due to misuse, abuse, or normal wear and tear. In case of complaint, please send the power tool, undismantled, with the GUARANTEE CERTIFICATE found at the end of this Handling instruction, to a HiKOKI Authorized Service Center.

IMPORTANT

Correct connection of the plug
The wires of the main lead are colored in accordance with the following code:
Blue: — Neutral
Brown: — Live
As the colors of the wires in the main lead of this tool may not correspond with the colored markings identifying the terminals in your plug proceed as follows:
The wire colored blue must be connected to the terminal marked with the letter N or colored black. The wire colored brown must be connected to the terminal marked with the letter L or colored red. Neither core must be connected to each terminal.

NOTE:
This requirement is provided according to BRITISH STANDARD 2769: 1984.
Therefore, the letter code and color code may not be applicable to other markets except The United Kingdom.

Information concerning airborne noise and vibration The measured values were determined according to EN62841 and declared in accordance with ISO 4871. Measured A-weighted sound power level: 97 dB (A). Measured A-weighted sound pressure level: 86 dB (A). Uncertainty K: 5 dB (A).
Wear hearing protection. Vibration total values (triax vector sum) determined according to EN62841.

Cutting boards:
Vibration emission value ah, B = 9.0 m/s2 (CJ110MV) Uncertainty K = 1.5 m/s2
Vibration emission value ah, B = 9.5 m/s2 (CJ110MVA) Uncertainty K = 1.5 m/s2

Cutting sheet metal:
Vibration emission value ah, M = 4.9 m/s2 (CJ110MV) Uncertainty K = 1.5 m/s2
Vibration emission value ah, M = 7.0 m/s2 (CJ110MVA) Uncertainty K = 1.5 m/s2

The declared vibration total value has been measured in accordance with a standard test method and may be used for comparing one tool with another. It may also be used in a preliminary assessment of exposure.

WARNING

• The vibration emission during actual use of the power tool can diff er from the declared total value depending in the ways in which the tool is used.
• Identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).

NOTE
Due to HiKOKI’s continuing program of research and development, the specifi cations herein are subject to change without prior notice.

Table 1 List of appropriate blades

Material to be cut

| Blade

Material quality

| No. 1

(Super long)

| No. 11| No. 12| No. 15| No. 16| No. 21| No. 22| No. 41| No. 97
---|---|---|---|---|---|---|---|---|---|---
Thickness of material (mm)

Lumber

| General lumber| Below 110| 10 – 55| Below 20| | | 10 – 55| 5 – 40| 10 – 65|
Plywood| | 5 – 30| Below 10| | | 5 – 30| 3 – 20| |

Iron plate

| Mild steel plate| | | | 3 – 6| Below 3| | | | 2 – 5
Stainless steel plate| | | | | | | | | 1.5 – 2.5
Nonferrous metal| Aluminum copper, brass| | | | 3 – 12| Below 3| | | | Below 5
Aluminum sash| | | | Height up to 25| | | | | Height up to 25

Plastics

| Phenol resin, melamine, resin, etc.| | | | 5 – 20| Below 6| 5 – 15| Below 6| | 5 – 15
Vinyl chloride, acryl resin, etc.| | 5 – 30| Below 10| 5 – 20| Below 5| 5 – 30| 3 – 20| | 5 – 15
Foamed polyethylene, foamed styrol| | 10 – 55| 3 – 25| 5 – 25| 3 – 25| 10 – 55| 3 – 40| | 5 – 25

Pulp

| Cardboard, corrugated paper| | 10 – 55| 3 – 25| | | 10 – 55| 3 – 40| |
Hardboard| | | | 3 – 25| Below 6| | | | 3 – 25
Fiberboard| | | | | Below 6| | | |

NOTE
The minimum cutting radius of No. 1 (Super long), No. 21, No. 22 and No. 41 blades is 100 mm.

GUARANTEE CERTIFICATE

• Model No.
• Serial No.
• Date of Purchase
• Customer Name and Address
• Dealer Name and Address
  (Please stamp dealer name and address)

Hikoki Power Tools Deutschland GmbH Siemensring 34, 47877 willich, Germany
Tel: +49 2154 49930
Fax: +49 2154 499350
URL: http://www.hikoki-powertools.de
Hikoki Power Tools Netherlands B.V. Brabanthaven 11, 3433 PJ Nieuwegein, The Netherlands Tel: +31 30 6084040
Fax: +31 30 6067266
URL: http://www.hikoki-powertools.nl
Hikoki Power Tools (U.K.) Ltd. Precedent Drive, Rooksley, Milton Keynes, MK 13, 8PJ, United Kingdom
Tel: +44 1908 660663
Fax: +44 1908 606642
URL: http://www.hikoki-powertools.uk
Hikoki Power Tools France S.A.S. Parc de l’Eglantier 22, rue des Cerisiers, Lisses-C.E. 1541, 91015 EVRY CEDEX, France
Tel: +33 1 69474949
Fax: +33 1 60861416
URL: http://www.hikoki-powertools.fr
Hikoki Power Tools Belgium N.V./S.A. Koningin Astridlaan 51, B-1780 Wemmel, Belgium
Tel: +32 2 460 1720
Fax: +32 2 460 2542
URL http://www.hikoki-powertools.be
Hikoki Power Tools Italia S.p.A Via Piave 35, 36077, Altavilla Vicentina (VI), Italy
Tel: +39 0444 548111
Fax: +39 0444 548110
URL: http://www.hikoki-powertools.it
Hikoki Power Tools lbérica, S.A. C/ Puigbarral, 26-28, Pol. Ind. Can Petit, 08227 Terrassa (Barcelona), Spain
Tel: +34 93 735 6722
Fax: +34 93 735 7442
URL: http://www.hikoki-powertools.es
Hikoki Power Tools Österreich GmbH IndustrieZentrum NÖ –Süd, Straße 7, Obj. 58/A6 2355 Wiener Neudorf, Austria
Tel: +43 2236 64673/5
Fax: +43 2236 63373
URL: http://www.hikoki-powertools.at

EC DECLARATION OF CONFORMITY

We declare under our sole responsibility that Jig Saw, identifi ed by type and specifi c identifi cation code 1), is in conformity with all relevant requirements of the directives 2) and standards 3). Technical file at 4) – See below.
The European Standard Manager at the representative office in Europe is authorized to compile the technical file. The declaration is applicable to the product affixed CE marking.

Representative office in Europe

Hikoki Power Tools Deutschland GmbH Siemensring 34, 47877 Willich, Germany Head offi ce in Japan Koki Holdings Co., Ltd. Shinagawa Intercity Tower A, 15-1, Konan 2-chome, Minato-ku, Tokyo, Japan 31. 5. 2022 Akihisa Yahagi European Standard Manager 31. 5. 2022 A. Nakagawa Corporate Officer

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