Danfoss ERC 213G Electronic Refrigeration Control Installation Guide

June 1, 2024
Danfoss

Danfoss ERC 213G Electronic Refrigeration Control

INSTALLATION GUIDE

Electronic refrigeration control Type ERC 213G

The ERC 213G is a smart controller designed for air-dryer application to remove the moisture that is inherent in the compressed air.

Dimensions (mm)

Dimensions \(mm\)

Assembly

Wiring diagram

Wiring diagram

Note: 2L and 3L must be connected to the same phase.

User interface

User interface

Menu structure

Basic functions

Basic functions

Safety standards

Check the input voltage is correct before connecting the instrument.
Do not expose to water or damp: only use the regulator within the design operating limits, avoiding sudden temperature changes with high atmospheric humidity to prevent condensate forming.

Product disposal

The device (or product) must be disposed of in compliance with local waste disposal legislation.

EU design registration

002566703-0001

Technical Data

Features Description
Power supply 230 V AC 50/60 Hz, galvanic isolated low voltage regulated power

supply
Rated power| Less than 0.7 W
Inputs| Sensor inputs, Digital inputs, Programming key Connected to SELV limited energy <15 W
Types of sensors allowed| NTC 5000 Ohms at 25 °C (beta= 3,980 at 25/100 °C- EKS 211 for example) NTC 10000 Ohms at 25 °C (beta= 3,435 at 25/85 °C- EKS 221 for example) PTC 990 Ohms at 25 °C (EKS 111 for example)
Ptl 000 (AKS 11, AKS 12, AKS 21 for example)
Accuracy| Measuring range: -40 –  1OS °C (-40 –  221 °F)
Controller accuracy:
+/-1 K below -35 °C
+/-0.5 K between -35 –  25 °C, +/-1 K above 25 °c
Output| Relay DOl:
16A, 16(16)A,EN60730-1
10 FLA/ 60 LRA at  230 V, UL60730-1| RelayDO2:
8 A, 2 FLA/ 12 LRA, UL60730-1
8 A, 2 (2 A), EN60730-1| Relay DO3:
3 A, 2 FLA/ 12 LRA, UL60730-1
3 A, 2 (2 A), EN60730-1
Display| LED 3-figure display, decimal point and multifunction icons, °C + °F scale
Operating Conditions| -10 –  55 °C (14 –  131 °F), 90% Rh
Storage conditions| -40- 70 °C (-40- 158 °F), 90% Rh
Ingress Protection| Front: IP65 (with seal), Rear: IP00
Environmental data| Pollution degree 2, non-condensing
Resistance to heat and fire| UL94-V0
EMC category| Emission: IEC/EN 61000 6-3, Immunity: IEC/EN 61000 6-2
Purpose of control| Operating control for air dryer system
Construction of control| Electronic control for Incorporation for use in Class I and Class II appliances
Automatic action| Micro – disconnection on operation Type l .B
Overvoltage category| II – 230 V supply version – (ENEC, UL recognized)
Temp. for ball pressure test| According to EN 60730-1, Annex G (EN 60730-1)
For SELV circuits| Input probes or Digital Input connected to SELV limited energy< 1SW

Certificates, declarations, and approvals

Certificates

Parameters

Parameter Name – ERC 213G| Code| Min| Max| Unit| Value
---|---|---|---|---|---
Configuration| cFg| | | |
Main switch. -1=service, 0=OFF, 1=ON| r12| -1| 1| | 1
Sensor type selection n5=NTC 5 K, n10=NTC 10 K, Ptc=PTC, Pt1=Pt1000| o06| n5| Pt1| | n10
Reference| r–| | | |
Temperature setpoint| r00| -100.0| 200.0| °C/°F| 2.0°C
Differential| r01| 0.1| 20.0| K| 2.0
Min set point limitation| r02| -100.0| 200.0| °C/°F| -35.0
Max set point limitation| r03| -100.0| 200.0| °C/°F| 50.0
Display offset (correction value in display temperature)| r04| -10.0| 10.0| K| 0.0
Display Unit (°C/°F)| r05| -C| -F| | -C
Calibration of Sair (offset for air temperature calibration)| r09| -20.0| 20.0| K| 0.0
Alarm| A–| | | |
Delay for temperature alarm (during normal conditions)| A03| 0| 240| min| 30
High temperature alarm limit| A13| -100.0| 200.0| °C/°F| 8.0
Low temperature alarm limit| A14| -100.0| 200.0| °C/°F| -30-0
Voltage protection enable| A72| no| yES| | no
Minimum cut-in voltage| A73| 0| 270| V| 0
Minimum cut-out voltage| A74| 0| 270| V| 0
Maximum voltage| A75| 0| 270| V| 270
Drain valve (DO2)| d–| | | |
Drain valve activation interval| o94| 0| 30| min| 2.0
Drain valve opening time| o95| 0| 30| sec| 2.0
Secconds setting added to the minutes in o94| P54| 0| 59| sec| 0.0
Cooling relay (DO3)| c–| | | |
Minimum ON time| C01| 0| 30| min| 0
Minimum OFF time| C02| 0| 30| min| 2
Zero crossing selection| C70| no| yES| | YES
Others| o–| | | |
Delay of outputs at startup| o01| 0| 600| sec| 5
Serial address| o03| 0| 247| no.| 0
Password| o05| no| 999| no.|
Display resolution 0.1=steps of 0.1°C,   0.5=steps of 0.5°C,   1.0=steps of 1.0 C| o15| 0.1| 1.0| | 0.1
Readouts| u–| | | |
Controller Status
S0=cooling ON, S2=wait for compressor ON time to elapse, S3=wait for compressor OFF time to elapse-restart time, S10=cooling stop, S11=cooling stopped by thermostat,
S25=manual control of outputs, S32=delay of outputs at power up| u00| –| –| –| –
Sair| u01| | | |
Present regulation reference| u02| | | |
Relay 1 status / Manual override| u58| oFF| on| |
Relay 3 status / Manual override| u59| oFF| on| |
Relay 2 status / Manual override| u60| oFF| on| |
Alarm status| | | | |
Sair air temperature sensor error| E29| | | |
High temperature alarm| A01| | | |
Low temperature alarm| A02| | | |
High voltage alarm| A99| | | |
Low voltage alarm| AA1| | | |
Standby alarm| A45| | | |

Product Information

Specifications:

  • Model: ERC 213G
  • Manufacturer: Danfoss
  • Power Supply: 230 V AC, 50/60 Hz
  • Rated Power: Less than 0.7 W
  • Inputs: Sensor inputs, Digital inputs, Programming key
  • Types of Sensors Allowed: Connected to SELV limited energy
  • Accuracy: Not specified
  • Output: Not specified
  • Display: Not specified
  • Operating Conditions: Not specified
  • Storage Conditions: Not specified
  • Ingress Protection: Not specified
  • Environmental Data: Not specified
  • Resistance to Heat and Fire: Not specified
  • EMC Category: Not specified
  • Purpose of Control: Air-dryer application to remove moisture
    from compressed air

Product Usage Instructions

Assembly and Mounting:

The ERC 213G should be mounted using the rear mount clip fixing
provided in the assembly. Refer to the drilling template for
accurate placement. The dimensions for mounting are specified as
36mm x 28mm x 71mm x 29mm x 83mm.

Wiring Diagram:

Refer to the wiring diagram for proper connections. Ensure that
the power connectors are torqued to a maximum of 0.4 Nm and signal
connectors to a maximum of 0.2 Nm.

User Interface and Button Functions:

The user interface includes buttons for Drain, Hot gas, and Sair
functions. Follow the button functions listed in the manual for
various operations such as RESET, BACK, TEMPERATURE SETPOINT
adjustment, MENU access, and ON/OFF control.

The menu structure allows access to parameters, settings, and
service options. Use the SET button for state adjustments, sensor
type selection, setpoint temperature changes, and alarm code
viewing.

Safety Standards:

Prior to installation, ensure correct input voltage. Avoid
exposing the controller to water or damp conditions. Operate within
design limits to prevent condensation due to sudden temperature
changes with high humidity.

Product Disposal:

Dispose of the device in compliance with local waste disposal
regulations to ensure proper environmental handling.

FAQ

Q: What is the purpose of the ERC 213G?

A: The ERC 213G is designed for air-dryer applications to remove
moisture from compressed air.

Q: How should I adjust the setpoint temperature?

A: Use the SET button to adjust the setpoint temperature and
UP/DOWN buttons to change the temperature value. The setpoint will
flash in setting mode.

Q: What should I do in case of an active alarm?

A: View the active alarm by pressing the SET button. The
temperature setpoint must be saved to resolve the alarm
indication.

Installation Guide
Electronic refrigeration control Type ERC 213G

080R9335 AN194386421321en-000501

The ERC 213G is a smart controller designed for air-dryer application to remove the moisture that is inherent in the compressed air.

Danfoss 80G8101.01

Dimensions (mm)

36

28

71 29

83
Assembly
Mounting

61.2 66 Rear mount (clip fixing)
Wiring diagram

Drilling template

Danfoss 80G8536

Danfoss 80G8391

Dismounting

Hot gas bypass valve
DO3
Sair Drain valve DO2

Condenser fan DO1
Connectors: Max. torque for power connectors = 0.4 Nm Max. torque for signal connectors = 0.2 Nm

DO1 1 2L

DO2 DO3 3L 4N 5 6 7

GND

GND

8 9 10 11 12 13 14

Danfoss 80G8392

User interface
Button function

~

230 V AC

~

~

230 V AC

~

Drain

Hot gas

Sair

Note: 2L and 3L must be connected to the same phase.

Press and hold down on startup RESET FACTORY SETTINGS (“FAC” is displayed)

Press for one second: BACK
Press for one second: TEMPERATURE SETPOINT/OK Press and hold down: MENU

Press for one second: UP Press and hold down: ON/OFF
Press for one second: DOWN

© Danfoss | Climate Solutions | 2023.08

AN194386421321en-000501 | 1

Danfoss 80G137

Menu structure
SET: press for 3 seconds for state, settings and service 1) Parameters group
Password (if enabled)

Input states Configuration

  1. Parameter names SET

Main switch

To scroll the

parameter names

Sensor type

To scroll the parameter groups

Basic functions
Adjusting the setpoint temperature

Unlock keyboard

Danfoss 80G8441

Danfoss 80G8453

(short press) SET: adjust the setpoint temperature.
UP/DOWN: change the temperature setpoint (in setting mode the setpoint flashes).

Temperature and alarm codes alternate flashes until the alarm is resolved. The alarm bell is shown.

Danfoss 80G8442

View an active alarm

SET: saves the temperature setpoint.

· After 5 minutes of inactivity, the keypad will be locked (if P76 = YES).
· When the keypad is locked, if any key is selected, “LoC” appears on the display.
· Press UP and DOWN buttons simultaneously for 3 seconds to unlock the keyboard. “unl” is displayed for 3 seconds.

Safety standards
Check the input voltage is correct before connecting the instrument. Do not expose to water or damp: only use the regulator within the design operating limits, avoiding sudden temperature changes with high atmospheric humidity to prevent condensate forming.

Product disposal
The device (or product) must be disposed of in compliance with local waste disposal legislation.
EU design registration
002566703-0001

2 | AN194386421321en-000501

© Danfoss | Climate Solutions | 2023.08

Technical Data
Features Power supply Rated power Inputs
Types of sensors allowed
Accuracy
Output
Display Operating Conditions Storage conditions Ingress Protection Environmental data Resistance to heat and fire EMC category Purpose of control Construction of control Automatic action Overvoltage category Temp. for ball pressure test For SELV circuits

Description

230 V AC 50/60 Hz, galvanic isolated low voltage regulated power supply

Less than 0.7 W

Sensor inputs, Digital inputs, Programming key Connected to SELV limited energy <15 W

NTC 5000 Ohms at 25 °C (beta = 3,980 at 25/100 °C – EKS 211 for example) NTC 10000 Ohms at 25 °C (beta = 3,435 at 25/85 °C – EKS 221 for example) PTC 990 Ohms at 25 °C (EKS 111 for example) Pt1000 (AKS 11, AKS 12, AKS 21 for example)

Measuring range: -40 ­ 105 °C (-40 ­ 221 °F)

Controller accuracy: +/-1 K below -35 °C +/-0.5 K between -35 ­ 25 °C, +/-1 K above 25 °C

Relay DO1:

Relay DO2:

16 A, 16 (16) A, EN 60730-1

8 A, 2 FLA / 12 LRA, UL60730-1

10 FLA / 60 LRA at 230 V, UL60730-1 8 A, 2 (2 A), EN60730-1

Relay DO3: 3 A, 2 FLA / 12 LRA, UL60730-1 3 A, 2 (2 A), EN60730-1

LED 3-figure display, decimal point and multifunction icons, °C + °F scale

-10 ­ 55 °C (14 ­ 131 °F), 90% Rh

-40 ­ 70 °C (-40 ­ 158 °F), 90% Rh

Front: IP65 (with seal), Rear: IP00

Pollution degree 2, non-condensing

UL94-V0

Emission: IEC/EN 61000 6-3, Immunity: IEC/EN 61000 6-2

Operating control for air dryer system

Electronic control for Incorporation for use in Class I and Class II appliances

Micro – disconnection on operation Type 1.B

II – 230 V supply version – (ENEC, UL recognized)

According to EN 60730-1, Annex G (EN 60730-1)

Input probes or Digital Input connected to SELV limited energy < 15W

Certificates, declarations, and approvals

Regulatory and Compliance

Directive / Document topic

Standards

Electrical Safety (Incorporated Control for Low Voltage Directive:

use in Class I or Class II equipment)

2014/35/EU

EN IEC 60730-2-9:2019, EN IEC 60730-2-9:2019/A1:2019, EN IEC 60730-2-9:2019/A2:2020, EN 60730-1:2016, EN 60730-1:2016/A1:2019, EN 60730-1:2016/A2:2022

Electrical Safety (control is validated to Recognized Component use as Incorporated)

UL 60730-1 – 2009 – Revision 2014, UL 60730-2-9 : 2010, Revision : 2013

Electrical Safety (control is validated to Recognized Component use as Incorporated)

CSA E60730-1 :2013, CSA E60730-2-9 : 2001, Revision : 2008, AMD 1

Electrical Safety (Incorporated Control for use in Class I or Class II equipment)

GB 14536.1:2008, GB 14536.10:2008

Electrical Safety & Electromagnetic Compatibility

Supplier Declaration of Conformity (SDoC)

EN 60730-1:2016, EN 60730 2-9:2019, EN 610006-2:2005 & EN 61000-6-3:2007+A1:2011

Electrical Safety

Certification of Conformity CU TR 004/2011 (CoC)

Electromagnetic Compatibility

EMC Directive: 2014/30/EU EN 610006-2:2005 & EN 61000-6-3:2007+A1:2011

RoHS

RoHS Directive: 2011/65/EU EN IEC 63000:2018 & 2015/863/EU

Food Safety

Food Equipment

NSF/ANSI standard 2

Approved for use in Flammable Refrigerants

Enclosed Break Device / sealed device nC (Relays)

Sealed Device “nC” IEC 600079-15:2017, Enclosed-Break device “dC” IEC 60079-1:2014, clause 15.5.3

Approved for use in Flammable Refrigerants

Enclosed Break Device (Relays)

Sealed device “nC” UL 60079-15 and CAN/CSA C22.2 No. 60079-15, Enclosed-Break device “dC” IEC 60079-1:2014, clause 15.5.3

Enclosure Material Flammable Class

UL 94, V-0

HACCP, Temperature Measuring probe in compliance with EN13485 Class I, when used with AKS 12 sensor

EN 13485:2001

Certification and Manufacturer Declarations on Conformity

CE, CURUS, CQC, UA, EAC, NSF, RoHS

Country Marking Europe – CE
United States CURUS Canada – CURUS
China – CQC
Ukraine – UA
Eurasia – EAC
Europe – CE Europe – CE
United States Europe
US and Canada
US Europe

© Danfoss | Climate Solutions | 2023.08

AN194386421321en-000501 | 3

Parameters
Parameter Name – ERC 213G Configuration Main switch. -1=service, 0=OFF, 1=ON Sensor type selection n5=NTC 5 K, n10=NTC 10 K, Ptc=PTC, Pt1=Pt1000 Reference Temperature setpoint Differential Min set point limitation Max set point limitation Display offset (correction value in display temperature) Display Unit (°C/°F) Calibration of Sair (offset for air temperature calibration) Alarm Delay for temperature alarm (during normal conditions) High temperature alarm limit Low temperature alarm limit Voltage protection enable Minimum cut- in voltage Minimum cut-out voltage Maximum voltage Drain valve (DO2) Drain valve activation interval Drain valve opening time Secconds setting added to the minutes in o94 Cooling relay (DO3) Minimum ON time Minimum OFF time Zero crossing selection Others Delay of outputs at startup Serial address Password Display resolution 0.1=steps of 0.1°C, 0.5=steps of 0.5°C, 1.0=steps of 1.0 C Readouts Controller Status S0=cooling ON, S2=wait for compressor ON time to elapse, S3=wait for compressor OFF time to elapse-restart time, S10=cooling stop, S11=cooling stopped by thermostat, S25=manual control of outputs, S32=delay of outputs at power up Sair Present regulation reference Relay 1 status / Manual override Relay 3 status / Manual override Relay 2 status / Manual override Alarm status Sair air temperature sensor error High temperature alarm Low temperature alarm High voltage alarm Low voltage alarm Standby alarm

Code cFg r12 o06 r-r00 r01 r02 r03 r04 r05 r09 A-A03 A13 A14 A72 A73 A74 A75 d-o94 o95 P54 c-C01 C02 C70 o-o01 o03 o05 o15 u–

Min
-1 n5
-100.0 0.1
-100.0 -100.0 -10.0
-C -20.0
0 -100.0 -100.0
no 0 0 0
0 0 0
0 0 no
0 0 no 0.1

Max
1 Pt1
200.0 20.0 200.0 200.0 10.0 -F 20.0
240 200.0 200.0 yES 270 270 270
30 30 59
30 30 yES
600 247 999 1.0

Unit
°C/°F K
°C/°F °C/°F
K
K
min °C/°F °C/°F
V V V
min sec sec
min min
sec no. no.

Value
1 n10
2.0°C 2.0 -35.0 50.0 0.0 -C 0.0
30 8.0 -30-0 no 0 0 270
2.0 2.0 0.0
0 2 YES
5 0
0.1

u00

u01 u02 u58 oFF on u59 oFF on u60 oFF on
E29 A01 A02 A99 AA1 A45

4 | AN194386421321en-000501

© Danfoss | Climate Solutions | 2023.08

Read User Manual Online (PDF format)

Loading......

Download This Manual (PDF format)

Download this manual  >>

Related Manuals