NVB HHP-PKP295 Bisbee Space Station Interactive Commercial Playground Equipment Instruction Manual

NVB HHP-PKP295 Bisbee Space Station Interactive Commercial Playground

Equipment

Product Specifications

• Product Name: Clamp Installation Kit
• Model Number: CIK-3500
• Material: Steel
• Post Diameter: 3.5 inches
• Manufacturer: XYZ Corporation

Product Usage Instructions

Post Installation

STEP 1: Do not cement posts into place until the entire structure is assembled. Refer to the General Installation guide for footing information and dig proper holes for the support posts.

Clamp Installation Examples

3.5-inch Flat Clamp Install Example
Connect half of the flat clamp to the component using one (1) M8*40 bolt. Then, using the other half of the flat clamp and the hardware provided in the clamp hardware bag, attach the backside of the flat clamp around the post.

3.5-inch Tube Clamp Install Example
Connect half of the clamp to the component using one (1) M8*30 bolt. Then, using the other half of the tube clamp and the hardware provided in the clamp hardware bag, attach the backside of the tube clamp around the post.

3.5-inch 90-Degree Flat Clamp Install Example
Connect half of the flat clamp to one panel using one (1) M8*40 bolt. Then, using the other half of the flat clamp and the hardware provided in the clamp hardware bag, attach the other half of the tube clamp around the post. Then, attach the next panel to the other side of the clamp using the same process.

3.5-inch Double Slide Clamp Install Example
Connect half of the double slide clamp to the double slide hood using one (1) M8*30 bolt. Then, using the other half of the clamp and the hardware provided in the clamp hardware bag, attach the backside of the double slide clamp around the post.

ADA Step Install

STEP 1: See general installation guide regarding footing information for the ADA transfer step mount.
Using two (2) M10 bolts, four (4) M10 washers, and two (2) M10 lock nuts, attach the transfer step to each ADA transfer step mount.

STEP 2: Using three (3) M10*25 bolts, six (6) M10 washers, and three (3) M10 washers, attach the top of the ADA transfer step to the ADA transfer deck.

Frequently Asked Questions (FAQ)

Q: Can I use different sized bolts for installation?
A: It is recommended to use the specified bolt sizes mentioned in the installation examples for optimal performance and safety.

Q: Do I need professional help for installation?
A: While installation can be done independently, seeking professional assistance is recommended for complex structures or if unsure about any steps.

Post Installation

STEP: 1
DO NOT CEMENT POSTS INTO PLACE UNTIL THE ENTIRE STRUCTURE IS ASSEMBLED.
Refer to the General Installation guide footing information and dig proper holes for the support posts.

3.5-inch Clamp Installation Examples

The following three pages will include examples of how to install some of the most common types of Clamps that are present on our structures that use 3.5-inch outside diameter posts. The structure that you are assembling might not require all the types of clamps listed in these examples.

The Install Guides for specific components that come later in this document might call for a specific type of clamp (a tube clamp for example), those sections will not include detailed instructions for the clamps and should direct you back to this section for more detailed information.

3.5-inch Flat Clamp Install Example
Connect half of the flat clamp to the component using one (1) M8*40 bolt. Then, using the other half of the flat clamp and the hardware provided in the clamp hardware bag, attach the backside of the flat clamp around the post.

3.5-inch Tube Clamp Install Example
Connect half of the clamp to the component using one (1) M8*30 bolt. Then, using the other half of the tube clamp and the hardware provided in the clamp hardware bag, attach the backside of the tube clamp around the post.

3.5-inch 90-Degree Flat Clamp Install Example
Connect half of the flat clamp to one panel using one (1) M8*40 bolt. Then, using the other half of the flat clamp and the hardware provided in the clamp hardware bag, attach the other half of the tube clamp around the post. Then, attach the next panel to the other side of the clamp using the same process.

3.5-inch Double Slide Clamp Install Example
Connect half of the double slide clamp to the double slide hood using one (1) M8*30 bolt. Then, using the other half of the clamp and the hardware provided in the clamp hardware bag, attach the backside of the double slide clamp around the post.

ADA Step Install

STEP: 1
See general installation guide regarding footing information for the ADA transfer step mount. Using two (2) M10 bolts, four (4) M10 washers, and two (2) M10 lock nuts, attach the transfer step to each ADA transfer step mount.

STEP: 2
Using three (3) M10*25 bolts, six (6) M10 washers, and three (3) M10 washers, attach the top of the ADA transfer step to the ADA transfer deck.

Square Deck Installation

STEP: 1
After the posts are in place, using four (4) M10*35 Bolts, eight (8) M10 Washers, and four (4) M10 Lock Nuts, attach each square deck to each pre- attached deck clamp as shown in the image.
Deck clamps are pre-attached to the posts and should not be altered in any way.

1-Foot Middle Stair Installation

STEP: 1
Using eight (6) M10*25 bolts, twelve (12) M10 washers, and six (6) M10 lock nuts, attach the 12-inch middle stair to the assigned decks.

STEP: 2
Then, once the stair is in place, attach the 12-inch connection handrail to the posts using four (4) 3.5-inch tube clamps, and four (4) M830 bolts. Then, attach the bottom of the handrails to the decks using one (1) M1025 bolt, two (2) M10 washers, and one (1) M10 lock nut for each attachment point.

Pixel Climber Installation

STEP: 1
First, detach the pre-attached bracket on the end of the climber that has four (4) Bolts attached, and attach it to the designated deck.

STEP: 2
Then, attach the provided support mounts to the other side of the Pixel Climber using the pre-attached bolt. See general installation guide regarding footing information for the figure climber.

STEP: 3
Finally, attach the climber to the mount that you attached to the deck with the pre-attached hardware.

D-Rail Installation

STEP: 1
Take two (2) 3.5-inch tube clamps and connect half of the clamps both ends of the D-Rail using one (1) M8*30 bolt. Then, using the other half of the tube clamp and the hardware provided in the clamp hardware bag, attach the other half of the tube clamp around the post to the D-Rail. Repeat this process for the other D-Rail.

2-Foot Sectional Slide

Step 1
Take one (1) 3.5-inch flat clamp, and loosely attach it around a post using the bolts and nuts provided in the clamp hardware bag. Repeat this process on the other post. Then, use one (1) M8*40 bolt, one (1) M8 washer, and one (1) M8 lock nut to attach each side of the slide hood to each clamp. Leave bolts loose until slide is in place.

Step 2
Using the hardware pre-attached to the slide, connect the two sections of the slide together.

Step 3
See general installation guide footing information regarding installation of the middle supports, and slide end mount. Insert the middle support into the designated slot under the slide, and tighten the set screws using the provided allen wrench. Repeat this process for the other slide support post.

Step 4
Using two (2) M8*20, two (M8) spring gaskets, and two (2) M8 washers, attach the slide to the slide end mount.

Step 5
Using one (1) M10*45 bolt, two (2) M10 washers, and two (2) M10 lock nuts, attach one side of the slide to the deck. Repeat the process for the other side of the slide.

Step 6
Using one (1) M8*45 bolt, one (1) M8 washer, one (1) M12 washer, and one (1) M12 Inner hex spiral nut, attach the slide to one side of the slide hood. Repeat this process for the other side of the slide. Make sure all bolts are properly tightened.

3.5-inch Chime Panel Installation

STEP: 1
Connect the bottom of the panel to the deck using two (2) M10*50 bolts, four (4) M10 washers, and two (2) M10 lock nuts. Then attach the top of the panel to the posts using two (2) flat clamps.

3.5-Inch Space Planet Power Panel Installation

STEP: 1
Connect the bottom of the panel to the deck using two (4) M10*50 bolts, four (8) M10 washers, and two (4) M10 lock nuts. Then attach the top of the panel to the posts using two (4) flat clamps.

Single Drum Installation

Detach half of the tube clamps connected to the Single Drum, and re-attach the clamps around the support post, as shown in the image. Recommended install height is 20 to 36 inches above surfacing depending on age range.

We recommend using Thread-locking fluid on bolts connecting Single Drum to clamp to prevent hardware from loosening over time.
(Thread-locker not supplied)

Created By: Aaron Price Date: 04/18/2018

Read User Manual Online (PDF format)

Download This Manual (PDF format)

Download this manual  >>