MoTeC GR86 Toyota Instruction Manual

May 15, 2024
MoTeC

Toyota GR86/Subaru BRZ
INSTALLATION INSTRUCTIONS
INSTALLATION GUIDE MoTeC GR86 Toyota

GR86 Toyota

MoTeC GR86 Toyota - partsM142 Toyota GR86 2022 Kit Components

  1. MoTeC M142 ECU
  2. M1 Adaptor 150mm Stub Loom A (#61254)
  3. M1 Adaptor 80mm Stub Loom B (#61474)
  4. M1 Adaptor 150mm Stub Loom C (#61475)
  5. M1 Adaptor 80mm Stub Loom D (Ethernet Cable) (#61476)
  6. Toyota GR86 Mounting Bracket
  7. MoTeC M142 Toyota GR 86 Adaptor Box
  8. LTC – LSU Lambda to CAN
  9. MoTeC LTC 4.9 (Bosch LSU version)
  10. MoTeC Toyota GR86 2022 Breakout Loom
  11. 4 x M5 x 30mm button head bolts
  12. 4 x M5 x 10mm button head bolts
  13. 2 x M5 x 15mm button head bolts
  14. 4 x M5 washers
  15. 4 x M5 nyloc nuts
  16. Zipties
  17. Support Bracket

MoTeC GR86 Toyota - parts1Tools Required

  • 3mm Allen Key
  • 4mm Allen Key
  • Socket for Lambda Sensor
  • 3/8 Universal Joint
  • 12 inch 3/8 socket extension
  • 3/8 Ratchet
  • 10mm 3/8 Socket
  • 10mm Spanner
  • Needle Nose pliers
  • Flat Head Screwdriver
  • Side Cutters

MoTeC GR86 Toyota - parts2Step #1
Using a small flat head screwdriver or pliers, unclip the Alternator Cable from the fuse box (A) and supporting bracket (B) as shown above. MoTeC GR86
Toyota - parts3Step #2
Remove 10mm Bolt (A) with 10mm socket or spanner.
Retain this bolt as it will be reused. MoTeC GR86 Toyota -
parts4Step #3
Remove the 2 10mm nuts (A) with 10mm socket or spanner.
Retain these nuts and bracket as they will be reused.MoTeC GR86 Toyota -
parts5Step #4
Unplug the ECU Connectors in the order outlined above. They are removed by pressing down on the tab and moving the grey levers upwards.
The ECU can now be removed from the vehicle by lifting upwards. Underneath the ECU is held in a bracket by 2 rubber grommets so may be a little difficult to remove. Tilting the ECU while removing will help in removal.MoTeC GR86
Toyota - parts6Step #5
Remove the OE wideband sensor.

  1. Disconnect the Connector (A).
  2. Remove Lambda Sensor (B) with lambda sensor socket, universal joint, extension and ratchet.

Lambda Sensor is located on the front side of the engine on the driver side on the exhaust header as shown circled above. MoTeC GR86 Toyota -
parts7Step #6
Once the OE Lambda Sensor is removed, install and torque the supplied Bosch LSU 4.9 Wideband sensor in the exhaust header where the factory sensor was fitted. MoTeC GR86 Toyota - parts8Step #7
Remove the highlighted Bolt attaching the Fuse Box to the chassis.MoTeC GR86
Toyota - parts9Step #8
Attach the Adaptor Box to the Mounting bracket using the 3 supplied M5 fasteners.MoTeC GR86 Toyota - parts10Step #9
Insert the 4 Bolts from the back of the adaptor mounting bracket.
Insert a washer onto each bolt before sliding M142 MoTeC ECU onto the bolt on the Mounting Bracket.
This is to maintain an air gap between the M142 ECU and the Adaptor Mounting Bracket.MoTeC GR86 Toyota - parts11Step #10
Insert the Support Bracket (A) onto the bolt.
Then place the supplied M5 Washers and M5 Locking Nuts onto all bolts ().
Tighten all Nuts except for the Support Bracket as this needs be tightened later as this can be used to ensure correct alignment clearance to the camshaft position sensor.MoTeC GR86 Toyota - parts12Step #11
Insert B (#61474) and D (#61476) stub looms first as labelled above.MoTeC
GR86 Toyota - parts13Step #12
When connecting stub loom D ensure the end with the ethernet cable is attached to the M1 side as shown above. This will provide communication with the M142 ECU when installed.MoTeC GR86 Toyota - parts14Step #13
Install Stub Loom C (#61475) in the location as shown above.MoTeC GR86
Toyota - parts15Step #14
Install Stub Loom A (#61254) in the remaining slot.MoTeC GR86 Toyota -
parts16Step #15
Attach M1 Adaptor LTC Loom (A) to the Breakout Connector on the adaptor box as shown above. MoTeC GR86 Toyota - parts17Step #16
Connect the LTC -LSU into the 4 pin DTM connector (A).
Adaptor Kit Assembly is now complete.MoTeC GR86 Toyota -
parts18Step #17
Lower the Adaptor Kit Assembly into the highlighted OE ECU mounting grommets.
Before fully inserting the Adaptor Kit assembly, connect the OE ECU connectors in the reverse order shown in step #4, as it can be difficult to plug in once the Adaptor Kit Assembly is bolted down. MoTeC GR86 Toyota -
parts19Step #18
Secure Adaptor Kit Assembly using OE Bracket that was removed in Step #3 as shown above using supplied M6 Buttonhead bolts with the nuts that were removed in Step #3.MoTeC GR86 Toyota - parts20Step #19
Using the supplied M6 Bolt secure the Support Bracket (A) and Fuse box to the chassis then tighten the M5 nut (B).MoTeC GR86 Toyota -
parts21Step #20
The Alternator cable that was unclipped in Step #1 can now be attached to the Adaptor mounting bracket as shown above.MoTeC GR86 Toyota -
parts22Step #21
Reattach the OE Bolt (A) that was removed in step #2
Ensure this bracket is pushed up as much as possible before tightening to allow for more clearance between the M142 ECU and the Camshaft Position Sensor.MoTeC GR86 Toyota - parts23Step #22
Connect the installed Lambda sensor connector (A) to the LTC as shown above.
Route wiring for Lambda sensor away from heat sources and fans.
Secure LTC.
Route communications (Ethernet) cable away from heat sources while remaining accessible. MoTeC GR86 Toyota - parts24Installation Complete.

PART 11413
28 February, 2024
© MoTeC. Check for the latest version at www.motec.com

References

Read User Manual Online (PDF format)

Read User Manual Online (PDF format)  >>

Download This Manual (PDF format)

Download this manual  >>

Related Manuals