JAM Advantage Aluminum Rail Installation Guide

JAM Advantage Aluminum Rail

Ensure that the stairs’ top rail doesn’t exceed the height of the level rail. Pickets may need to be trimmed to length.

Note: Always check local building codes to ensure compliance.

Specifications

FAQ

• What tools are needed for the installation?
• Safety glasses, tape measure, pencil, saw with carbide tip blade, rubber mallet, level, power drill with a square bit driver, hammer drill for concrete installation, and a 1/2″ wrench or socket.
• Are the posts, caps, and trims included?
• No, posts, caps, and trims are sold separately.
• What should I do if the cap is not a snug fit?
• If the cap is not a snug fit, you can adhere it using clear silicone.
• Is it necessary to check local building codes?
• Yes, always check local building codes to ensure compliance with structural mounting requirements.
• Can the installation directions vary based on the situation?
• Yes, these directions are only a guide and may not address every situation. It is essential to always wear proper safety equipment and follow all installation procedures under applicable building code requirements.

Additional Notes

• These directions are only a guide and may not address every situation.
• Always wear proper safety equipment while assembling and installing.
• The installer should obtain all required building permits and follow all installation procedures per applicable building code requirements.
• JAM Systems shall not be held liable for improper or unsafe installations.
• Applying paint, other than JAM Systems touch-up paint, will void your warranty.
• Manufactured in the U.S.A.

RECOMMENDED TOOLS

• Safety Glasses
• Tape Measure and Pencil
• Saw w/Carbide
• Tip Blade
• Rubber Mallet Level
• Power Drill w/Square Bit Driver
• Hammer Drill (if concrete installed) 1/2″ Wrench or Socket

WHAT’S INCLUDED

Posts, caps and trims sold separately

INSTRUCTIONS

Install Railing Post and Post Trim (Sold Separately)

1. Space posts according to application and section length.
2. Place the levelling plate between the post and the mounting surface.
3. Attach to a structural surface using bolts or lags (not included).
4. Partially tighten before levelling.
5. Using a 1/2″ wrench or socket, turn bolts to level post.
6. Then fully tighten lags/bolts. Install post trim.

*Check your local building codes to determine structural mounting requirements for the post.
Cutting Tip
Be sure to use a carbide tip blade approved for cutting aluminium and rest rails on a piece of non-abrasive material to protect from scratches.

Attach Bottom Rail

1. Measure between posts subtracting 1/4″ from the total length, and if necessary cut the rail to the proper length leaving equal space from the last picket to the end of the rail on each end.
2. Cut a block to 2-1/2″ to set the bottom rail on for support during installation.
3. Slide the bracket over the rail and put the rail in place (2-1/2″ above the deck surface).
4. Slide the self-centering bracket against the post.
5. Fasten the bracket to the post and secure the bracket to the railing using provided #10 flat-head screws.

Recommended: (If using 2-1/2″ posts) offset each perpendicular section by raising it an additional 1/8″ (helps avoid mounting bracket screw interference).

Install Pickets

1. Insert pickets into the holes in the bottom rail.
2. Push firmly to set.

Attach Top Rail

1. Place the top rail at a minimum of 36″ from surface to top of the rail.
2. Fasten the bracket to the post and secure the bracket to the railing using provided #10 flat-head screws.
3. Place cap on a post and use a rubber mallet to set it in place.

Tip: If the cap is not a snug fit, adhere using clear silicone.

Stair Rail Installation

1. Measure from the inside edge between posts, subtracting 1/4″ from the total length, and if necessary cut the rail to the proper length leaving equal space from the last picket to the end of the rail on each end.
2. A minimum of 2-1/4″ spacing is required between end pickets and post.
3. To ensure the rails align properly, cut the upper and lower ends of the top and bottom rails at opposite angles.

Repeat steps B through D to install rails, brackets and pickets.

• When installing stair sections, mount them as shown below:

Rail Height

• Ensure that the stairs’ top rail doesn’t exceed the height of the level rail.
• Pickets may need to be trimmed to length.

Note: Always check local building codes to ensure compliance.

• These directions are only a guide and may not address every situation.
• Always wear proper safety equipment while assembling and installing.
• The installer should obtain all required building permits and follow all installation procedures under applicable building code requirements.
• JAM Systems shall not be held liable for improper or unsafe installations.
• Applying paint, other than JAM Systems touch-up paint, will void your warranty.

CONTACT

• 1750 15th Avenue SE
• Dyersville, Iowa 52040
• 888.513.5193
• jamvinyl.com

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