RYOBI P661 18 Volt Press Tool Instruction Manual

RYOBI P661 18 Volt Press Tool Instruction Manual

P661

  WARNING: To reduce the risk of injury, the user must read and understand the operator’s manual before using this product.

SAVE THIS MANUAL FOR FUTURE REFERENCE

GENERAL POWER TOOL SAFETY WARNINGS

WARNING

Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery- operated (cordless) power tool.

WORK AREA SAFETY

• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

ELECTRICAL SAFETY

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.
• Use this product only with batteries and chargers listed in tool/appliance/battery pack/charger correlation supplement 987000-432.

PERSONAL SAFETY

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
• Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
• Do not wear loose clothing or jewelry. Contain long hair. Loose clothes, jewelry, or long hair can be drawn into air vents.
• Do not use on a ladder or unstable support. Stable footing on a solid surface enables better control of the power tool in unexpected situations.

POWER TOOL USE AND CARE

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
• Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

BATTERY TOOL USE AND CARE

• Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
• Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
• When battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
• Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
• Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion, or risk of injury.
• Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 265° F may cause explosion.
• Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions. Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

SERVICE

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
• Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.
• Hold the power tool by insulated gripping surfaces, when performing an operation where the tool may contact hidden wiring. Tool contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
• Know your power tool. Read operator’s manual carefully. Learn its applications and limitations, as well as the specific potential hazards related to this power tool. Following this rule will reduce the risk of electric shock, fire, or serious injury.
• Always wear eye protection with side shields marked to comply with ANSI Z87.1 when assembling parts, operating the tool, or performing maintenance. Following this rule will reduce the risk of serious personal injury.
• Protect your lungs. Wear a face or dust mask if the operation is dusty. Following this rule will reduce the risk of serious personal injury.
• Protect your hearing. Wear hearing protection during extended periods of operation. Following this rule will reduce the risk of serious personal injury.
• Battery tools do not have to be plugged into an electrical outlet; therefore, they are always in operating condition. Be aware of possible hazards when not using your battery tool or when changing accessories. Following this rule will reduce the risk of electric shock, fire, or serious personal injury.
• Do not place battery tools or their batteries near fire or heat. This will reduce the risk of explosion and possibly injury.
• Do not crush, drop or damage battery pack. Do not use a battery pack or charger that has been dropped or received a sharp blow. A damaged battery is subject to explosion. Properly dispose of a dropped or damaged battery immediately.
• Batteries can explode in the presence of a source of ignition, such as a pilot light. To reduce the risk of serious personal injury, never use any cordless product in the presence of open flame. An exploded battery can propel debris and chemicals. If exposed, flush with water immediately.
• Do not charge battery tool in a damp or wet location. Do not use, store, or charge battery packs or products in locations where the temperature is less than 50°F or more than 100°F. Do not store outside or in vehicles.
• Under extreme usage or temperature conditions, battery leakage may occur. If liquid comes in contact with your skin, wash immediately with soap and water. If liquid gets into your eyes, flush them with clean water for at least 10 minutes, then seek immediate medical attention. Following this rule will reduce the risk of serious personal injury.
• Save these instructions. Refer to them frequently and use them to instruct others who may use this tool. If you loan someone this tool, loan them these instructions also.

SYMBOLS

ASSEMBLY

****WARNING:
Do not use this product if it is not completely assembled or if any parts appear to be missing or damaged. Use of a product that is not properly and completely assembled or with damaged or missing parts could result in serious personal injury.

**WARNING:**
Do not attempt to modify this product or create accessories or attachments not recommended for use with this product. Any such alteration or modification is misuse and could result in a hazardous condition leading to possible serious personal injury.

If any parts are damaged or missing, please call 1-800-525-2579 for assistance.

OPERATION

****WARNING:
Do not allow familiarity with this product to make you careless. Remember that a careless fraction of a second is sufficient to inflict serious injury.

****WARNING:
Always remove battery pack from the tool when you are assembling parts, making adjustments, cleaning, or when not in use. Removing battery pack will prevent accidental starting that could cause serious personal injury.

****WARNING:
Always wear eye protection with side shields marked to comply with ANSI Z87.1. Failure to do so could result in objects being thrown into your eyes and other possible serious injuries.

****WARNING:
Do not use any attachments or accessories not recommended by the manufacturer of this product. The use of attachments or accessories not recommended can result in serious personal injury.

APPLICATIONS
You may use this product for the purposes listed below:

• Pressing PEX crimp rings

****WARNING:
Battery tools are always in operating condition. Remove the battery pack when not in use or carrying at your side.

INSTALLING/REMOVING BELT CLIP
See Figure 1, page 8.

• Remove the battery pack.
• Squeeze the prongs together as shown.
• Insert the prongs into the belt clip slot on either side of the tool.
• When the belt clip is fully inserted into the slot, release the prongs.
• To remove, squeeze the prongs together and pull the belt clip out of the slot.

INSTALLING/REMOVING BATTERY PACK
See Figure 2, page 8.

• Insert the battery pack into the product as shown.
• Make sure the latches on each side of the battery pack snap into place and the battery pack is secured in the product before beginning operation.
• Depress the latches to remove the battery pack.
  For complete charging instructions, see the operator’s manuals for your battery pack and charger.

INSTALLING INSERTS
See Figures 3 – 5, page 8.
The crimp ring press tool includes inserts for use with the two most common sizes of crimp rings, 1/2 in. and 3/4 in.

NOTE: Inserts for 3/8 in. crimp rings may be purchased separately. Order RYOBI™ part number 643490001.
An insert is not required for installing 1 in. crimp rings.

To install inserts:

• Remove the battery pack.
• Select the pair of inserts for the desired PEX tubing size.
• Press the jaw pads to open the tool jaws.

NOTE: Pressing a jaw pad on either side of the tool opens the jaws.

• Push the large end of one pin until the opposite end is fully extended on the other side of the jaw. Slide the notch of the insert over the extended side of the pin as shown.

NOTE: Make sure to place the flat side of the insert on the outer side of the tool jaws.

• Repeat with the second insert.
• Close the tool jaws and check to make sure the inserts are securely installed.

To remove inserts:

• Remove the battery pack.
• Open the jaws and push each pin outward to remove the inserts.

SWITCH TRIGGER/LED WORKLIGHTS
See Figure 5, page 8.

• Tapping or pulling the switch trigger activates the LED worklights on each side of the tool jaws to illuminate the work area.
• When the tool is not in use, the time-out feature will cause the lights to start fading and then shut off. The LED worklights illuminate only when there is a charged battery pack in the tool.

INSTALLING A CRIMP RING
See Figures 7 – 9, page 9.

• Install the battery pack.

• Slide a PEX crimp ring onto a section of PEX tubing, about 2 in. past the cut end of the tubing.

• Install inserts as described earlier in the manual if the PEX tubing is smaller than 1 inch.

• Insert a PEX fitting into the tubing until the shoulder of the fitting touches the end of the tubing.

• Push the PEX crimp ring toward the fitting until it is 1/4 in – 1/8 in. from the end of the tubing.

• Open the tool jaws. Position the jaws directly over the crimp ring at a 90° angle.
  NOTE: Make sure the jaws fit completely and squarely over the crimp ring before pulling the switch trigger.

• To begin a cycle, press and hold the switch trigger for one-half to one second.

• The green LED indicator will come on when the cycle is 50% complete.

• It is not necessary to continue holding the switch trigger during a cycle. The tool will continue to function as long as the trigger is not pressed a second time before the cycle is completed.

• When the cycle has been successfully completed, the LED indicator on the base of the tool will be green.

• If the red LED indicator comes on, this indicates an incomplete cycle. Repeat the instructions for beginning and completing a crimping cycle. The LED indicator on the base of the tool will be green when the cycle is successfully completed.

• Remove the tool from the PEX crimp ring.

GO/NO GO GAUGE
See Figure 10, page 9.
Before each use, run a test cycle with the tool. Use the GO/NO GO gauge to check for a satisfactory result.

• Install the desired size of inserts (if needed) and a crimp ring onto a section of PEX tubing.

• Complete a crimping cycle as described in Installing A Crimp Ring.

• After a test crimping cycle, insert the crimped ring into the corresponding slot on the gauge.

• If the crimped ring fits into the “NO GO” side, the tool must be serviced before further use.
  NOTE: This tool has no user serviceable or replaceable parts.

• If the crimped ring fits into the “GO” side, the tool is ready for use.

MAINTENANCE

NOTE: This tool has no user serviceable or replaceable parts.

GENERAL MAINTENANCE
Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to damage from various types of commercial solvents and can be damaged by their use. Use clean cloths to remove dirt, dust, oil, grease, etc.

NOTE: ILLUSTRATIONS START ON PAGE 8 AFTER FRENCH AND SPANISH LANGUAGE SECTIONS.

OPERATOR’S MANUAL/18 VOLT PEX TUBING CLAMP

To request service, purchase replacement parts, locate an Authorized Service Center or obtain Customer or Technical Support:
Visit www.ryobitools.com or call 1-800-525-2579

If any parts or accessories are damaged or missing, do not return this product to the store.
Call 1-800-525-2579 for immediate service.

Please obtain your model and serial number from the product data plate.
This product is covered under a 3-year limited Warranty. Proof of purchase is required.

MODEL NUMBER* ___ SERIAL NUMBER ____

*Model number on product may have additional letters at the end. These letters designate manufacturing information and should be provided when calling for service.

TTI CONSUMER POWER TOOLS, INC.
P.O. Box 1288, Anderson, SC 29622 • Phone 1-800-525-2579
États-Unis, Téléphone 1-800-525-2579 • USA, Teléfono 1-800-525-2579
www.ryobitools.com

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References

• REIMAGINE WITH RYOBI - RYOBI Tools

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