Analox Ax60 O2 and CO2 Gas Analyzer User Guide

June 17, 2024
ANALOX

Analox Ax60 O2 and CO2 Gas Analyzer

Specifications

  • Model : Ax60+
  • Manufacturer : Analox Ltd
  • Connectivity: RJ45 connectors
  • Power Supply: 24V
  • Documentation: User Manual P0159-800, Service Manual P0159-803

Product Usage Instructions

  1. Step 1: Installing the Sensor and Alarm
    Locate alarms at entrances to danger areas. Retain protective film on fascia. Use paper template to mark and drill wall-fixing position. Install unit securely.

  2. Step 2: Cabling
    Use RJ45 coupler to connect two RJ45 connectors. Use RJ45 splitter for connecting sensors or alarms on a common cable. Blue RJ45 connects sensor-to- alarm.

  3. Step 3: Example of Optional Layouts
    Quick Connect Ax60+ system can have a central display, one sensor, and one alarm. Larger systems can include a central display, four sensors, and eight alarms.

  4. Step 4: Connecting the Sensor
    The sensor comes pre-wired with a 5m cable and a blue RJ45 connector for connecting to the alarm(s).

  5. Step 5: Connecting the Alarm
    Connect the alarm’s 5-meter cable with a blue RJ45 connector to the sensor’s blue connector associated with the alarm.

  6. Step 6: PSU Cable Identification
    PSU cables connect to the central display via the terminal block labeled ‘POWER’. Identify positive (24V) and negative (0V) cables.

  7. Step 7: Central Display Connections
    Connect the central display’s terminal blocks to the power supply, beacon, and relays. The sensor terminal block has a cable already fitted.

  8. Step 8: Connecting the Optional Beacon
    Connect optional beacon cable to the terminal block labeled STROBE. Ensure correct cable connections for 0V and 24V supplies.

  9. Step 9: Connecting the Relays (if required)
    If relays are needed, connect them to their respective terminals. Refer to the service manual for configuration and testing guidance.

  10. Step 11: Installing the Central Display
    Retain protective film on fascia until installation is complete.

FAQ

  1. Q: Where can I find more information on operation and maintenance?
    A: Refer to the Ax60+ User Manual P0159-800 available for download from www.analoxsensortechnology.com.

  2. Q: How can I get information on servicing and calibration?
    A: Refer to the Ax60+ Service Manual P0159-803 available for download from www.analoxsensortechnology.com.

AX60+ Quick Connect Option Quick Start Guide

  • Analox Ltd
  • UK / Global info@analoxgroup.com +44 (0) 1642 711 400
  • US Office ussales@analox.biz (714) 891 4478 Toll Free: (877) 723 3247
  • Toll Free. (0//) /45 544/ analoxgroup.com
  • Emergency Contact: UK / Global 0800 211 8160 US (855) 711 4994
  • Copyright © 2018 Analox Ltd. All Rights Reserved.

Copyright © 2018 Analox Ltd. All Rights Reserved.

  • Scan the QR code to visit the Analox Ax60+ Web page
  • Document ref: P0159-816-04

Introduction

Analox-Ax60-O2-and-CO2-Gas-Analyzer- \(2\)

This Quick Start Guide explains how to install the Ax60+ Quick Connect Option. For more information on operation and maintenance, refer to the Ax60+ User Manual P0159-800. This is available to download from www.analoxsensortechnol- ogy.com. For more information on servicing and calibration, refer to the Ax60+ Service Manual P0159-803, this is also available to download from
www.analoxsen-sortechnology.com.
Step 1. Installing the Sensor and Alarm

  • CARBON DIOXIDE GAS (CO₂) IS DENSER THAN AIR AND SHOULD BE MONITORED FROM A LOW HEIGHT. YOU SHOULD THEREFORE IN-STALL A CO₂ SENSOR AT A HEIGHT OF 12–18″ (305–457MM) ABOVE THE FLOOR LEVEL. OXYGEN (O₂) SENSORS SHOULD BE INSTALLED AT AVERAGE WORKING HEAD HEIGHT
  • Alarms should ideally be located at the entrances to the danger area where visibility is not obscured. Refer to your own risk assessment for best location.
  • Retain the clear protective film on the fascia until the installation is complete.
  • Using the supplied paper template mark out and drill the wall-fixing position ensuring the unit is level then install the wall plugs and fit the unit.

Step 2. Cabling

  • The supplied RJ45 coupler is used to connect two RJ45 connectors.
  • The RJ45 splitter is used to connect two Sensors or two Alarms on a common cable.
    • White RJ45 connects Central Display-to-Sensor and Sensor-to-Sensor.
    • Blue RJ45 connects Sensor-to-AlarmAnalox-Ax60-O2-and-CO2-Gas-Analyzer- \(4\)

Step 3. Example of Optional Layouts

In its simplest form a Quick Connect Ax60+ system could incorporate a central display, one sensor and one alarm. A larger Ax60+ system could incorporate a central display, four sensors and eight alarms.Analox-Ax60-O2-and-CO2-Gas-
Analyzer- \(5\)

Step 4. Connecting the Sensor

Note : If the package has 2 sensors then sensor 2 is identified by the number 2 label on top of the sensor enclosure.
The Sensor is pre-wired with:

  • A 5m cable with white RJ45 connector for connection to the Central Display
  • A 5m cable with blue RJ45 connector for connection to the Alarm(s)

Step 5. Connecting the Alarm

The Alarm is fitted with a 5-metre cable with a blue RJ45 connector. This should be connected to the blue connector of the Sensor associated with the Alarm.

Step 6. PSU Cable Identification

  • PSU cables are connected to the Central Dis-play via the terminal block labelled ‘POWER’. Surplus cable can either be shortened or stored inside the Central Display enclosure.
  • Plug-in type PSU cable identification
  • Black with stripe : Positive (24V) Black with print: Negative (0V)Analox-Ax60-O2-and-CO2-Gas-Analyzer- \(8\)

Step 7. Central Display Connections

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Step 8. Connecting the Optional Beacon

If the optional beacon is not required proceed to Step 10.
The optional beacon cable must be connected to the terminal block labelled
STROBE:

  • Cable connections from left to right 0V supply to Beacon
  • 24V supply to Beacon
  • Cable connections from left to right 0V supply from Central Display
  • 24V supply from Central Display
  • Ensure the beacon terminal block is fitted on the 0V and 24V terminals

Step 9. Connecting the Relays (if required)

  • If relays are not required proceed to Step 11.
  • Each relay has a Normally Open (NO), Normally Closed (NC) and Common (COM) terminal.
  • For guidance on relay configuration and testing refer to the Ax60+ Service Manual P0159-803.

Step 10. Connecting the Central Display

  • The Central Display is pre-fitted with two cable glands. The gland on the right has a 2-metre cable fitted with a white RJ45 connector for connection to a Sensor.
  • The empty gland on the left is for the power supply unit cable. A third gland must be fitted if the optional beacon is to be installed. Both of these cables must be fitted by the installer.
  • If the built-in relays R1 and R2 are being used, the same cable gland should be used for the relay cables.

Step 11. Installing the Central Display

  • Retain the clear protective film on the fascia until the installation is complete.
  • Using the supplied paper template mark out and drill the wall-fixing position ensuring the Central Display is level. Then fit the wall plugs.
  • Fasten the lid of the enclosure to the base and fix the Central Display in position.

Step 12. Securing the Power Supply Unit (PSU)

If required secure the PSU in place using the securing kit supplied with the system.

Press Cancel to return to Config. Menu, Attached Sensors

Step 13. Powering up & Configuration

  • When you switch on the power supply the Ax60+ performs a power-on-self-test (POST) which takes about 30 seconds. The results of the POST are displayed on the screen.
  • Depending on the type of sensor the warm up period can take up to 1 hour.
    • The Central Display software is factory configured. If adding further sensors, the software must be reconfigured.
    • This is done by using the Top-level Menu, Central Config, Attached snsrs option.
    • To enter the Top-level menu, press and hold Cancel + Cycle for at least six seconds.
    • Press the Cycle button five times to display the Central Config option then follow the sequence illustrated in Step 15.

Step 14. Configuration

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Data Output Module

  • If a Data Output Module is required this is available for purchase from Analox.
  • For set-up please refer to the quick start guide supplied with the module and also refer to the Ax60+ Service Manual P0159-803 which is available to download from www.analoxsensortechnology.com

Service and Support
If you require technical or service support please visit: https://www.analoxsensortechnology.com/tech-and-service-support.html

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Disposal
WEEE statement
According to WEEE regulation this electronic product cannot be placed in household waste bins. Please check local regulations for information on the disposal of electronic products in your area.
Analox will provide a disposal service if this is beneficial to the customer. Analox are registered for the disposal of WEEE in the UK through the Environment Agency (2013 Registration number WEE/KE0043SY).

References

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