SETUP & ASSEMBLY MANUAL
DELUXE EXCALIBUR SLIDING FENCE
RIP FENCE SYSTEM ONLY – TABLE SAW SOLD SEPARATELY

SLF35-T52 Deluxe Excalibur Sliding Fence

ITEM
*# SLF35-T52
Shown with optional micro-adjustment attachment #50-057
**

GENERAL® INTERNATIONAL
8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Telephone 514-326-1161 • Fax 514-326-5555 • www.general.ca

THANK YOU for choosing this Excalibur by General®International model SLF35-T52 Deluxe Excalibur Sliding Fence. This fence has been carefully tested and inspected before shipment and if properly used and maintained, will provide you with years of reliable service. For your safety, as well as to ensure optimum performance and trouble-free operation, and to get the most from your investment, please take the time to read this manual before assembling, installing and operating the unit The manual’s purpose is to familiarize you with the safe operation, basic function, and features of this fence as well as the set-up, maintenance and identification of its parts and components. This manual is not intended as a substitute for formal woodworking instruction, nor to offer the user instruction in the craft of woodworking. If you are not sure about the safety of performing a certain operation or procedure, do not proceed until you can confirm, from knowledgeable and qualified sources, that it is safe to do so.
Once you’ve read through these instructions, keep this manual handy for future reference
Disclaimer: The information and specifications in this manual pertain to the unit as it was supplied from the factory at the time of printing. Because we are committed to making constant improvements, General® International reserves the right to make changes to components, parts or features of this unit as deemed necessary, without prior notice and without obligation to install any such changes on previously delivered units. Reasonable care is taken at the factory to ensure that the specifications and information in this manual corresponds with that of the unit with which it was supplied.
However, special orders and “after factory” modifications may render some or all information in this manual inapplicable to your fence. Further, as several generations of this model of fence and several versions of this manual may be in circulation, if you own an earlier or later version of this unit, this manual may not depict your fence exactly. If you have any doubts or questions contact your retailer or our support line with the model and serial number of your unit for clarification.

GENERAL® INTERNATIONAL WARRANTY

All component parts of General® International and Excalibur by General International® products are carefully inspected during all stages of production and each unit is thoroughly inspected upon completion of assembly.
Limited Lifetime Warranty
Because of our commitment to quality and customer satisfaction, General® International agree to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser for the life of the tool. However, the Limited Lifetime Warranty does not cover any product used for professional or commercial production purposes nor for industrial or educational applications. Such cases are covered by our Standard 2-year Limited Warranty only. The Limited Lifetime Warranty is also subject to the “Conditions and Exceptions” as listed below.
Standard 2-Year Limited Warranty
All products not covered by our lifetime warranty including products used in commercial, industrial and educational applications are warranted for a period of 2 years (24 months) from the date of purchase. General® International agrees to repair or replace any part or component which upon examination, proves to be defective in either workmanship or material to the original purchaser during this 2-year warranty period, subject to the “conditions and exceptions” as listed below.
To file a Claim
To file a claim under our Standard 2-year Limited Warranty or under our Limited Lifetime Warranty, all defective parts, components or machinery must be returned freight or postage prepaid to General® International, or to a nearby distributor, repair center or other location designated by General® International. For further details call our service department at 1-888949-1161 or your local distributor for assistance when filing your claim.
Along with the return of the product being claimed for warranty, a copy of the original proof of purchase and a “letter of claim” must be included (a warranty claim form can also be used and can be obtained, upon request, from General® International or an authorized distributor) clearly stating the model and serial number of the unit (if applicable) and including an explanation of the complaint or presumed defect in material or workmanship.
CONDITIONS AND EXCEPTIONS:
This coverage is extended to the original purchaser only. Prior warranty registration is not required but documented proof of purchase i.e. a copy of original sales invoice or receipt showing the date and location of the purchase as well as the purchase price paid, must be provided at the time of claim.
Warranty does not include failures, breakage or defects deemed after inspection by General® International to have been directly or indirectly caused by or resulting from; improper use, or lack of or improper maintenance, misuse or abuse, negligence, accidents, damage in handling or transport, or normal wear and tear of any generally considered consumable parts or components.
Repairs made without the written consent of General® Internationallwill void all warranty.

RULES FOR SAFE OPERATION

To help ensure safe operation, please take a moment to learn the machine’s applications and limitations, as well as potential hazards. General® International disclaims any real or implied warranty and holds itself harmless for any injury that may result from improper use of its equipment.

1. Do not operate the saw when tired, distracted, or under the effects of drugs, alcohol or any medication that impairs reflexes or alertness.
2. The working area should be well lit, clean and free of debris.
3. Keep children and visitors at a safe distance when the saw is in operation; do not permit them to operate the saw.
4. Childproof and tamper proof your shop and all machinery with locks, master electrical switches and switch keys, to prevent unauthorized or unsupervised use.
5. Stay alert! Give your work your undivided attention. Even a momentary distraction can lead to serious injury.
6. Fine particulate dust is a carcinogen that can be hazardous to health. Work in a well-ventilated area and whenever possible use a dust collector and wear eye, ear and respiratory protection devices.
7. Do not wear loose clothing, gloves, bracelets, necklaces or other jewelry while the saw is in operation. Wear protective hair covering to contain long hair and wear non-slip footwear.
8. Be sure that adjusting wrenches, tools, drinks and other clutter are removed from the machine and/or the table surface before operating.
9. Keep hands well away from the blade and all moving parts. Use a brush, not hands, to clear away chips and dust.
10. Be sure that the blade is securely installed and in proper cutting direction before operation.
11. Be sure the blade has gained full operating speed before beginning to cut.
12. Always use a clean, properly sharpened blade. Dirty or dull blades are unsafe and can lead to accidents.
13. If using a power feeder, stop the feeder before stopping the table saw.
14. Do not push or force stock into the blade. The saw will perform better and more safely when working at the rate for which it was designed.
15. Use suitable support when cutting stock that does not have a flat surface. Always hold stock firmly against the fence when ripping, or against the miter gauge when cross-cutting.
16. To minimize risk of injury in the event of workpiece kickback, never stand directly in-line with the blade or in the potential kickback path of the work piece.
17. Avoid working from awkward or off balance positions. Do not overreach while cutting; keep both feet on floor. Never lean over or reach over the blade and never pull the work piece over the blade from behind. Use out feed support or have an assistant help when ripping long material.
18. Keep blade guards in place and in working order. If a guard must be removed for maintenance or cleaning, be sure it is properly reattached before using the tool again.
19. Never leave the machine running with the power on when not in operation.
20. Use of parts and accessories NOT recommended by GENERAL® INTERNATIONAL may result in equipment malfunction or risk of injury.
21. Never stand on machinery. Serious injury could result if the tool is tipped over or if the blade is unintentionally contacted.
22. Always disconnect tool from power before servicing or changing accessories such as blades, or before performing any maintenance, cleaning or adjustments, or if the machine will be left unattended.
23. Make sure that switch is in “OFF” position before plugging in the power cord.
24. Make sure the tool is properly grounded. If equipped with a 3-prong plug it should be used with a three-pole receptacle. Never remove the third prong.
25. Do not use this rip fence for any purpose other than its intended use. If used for other purposes, GENERAL® INTERNATIONAL disclaims any real or implied warranty and holds itself harmless for any injury, which may result from that use.

DELUXE EXCALIBUR SLIDING FENCE SLF35-T52

UNPACK FENCE RAILS, FENCE BODY AND REMOVE CARDBOARD END PROTECTORS

Remove both end caps of the guide tube to find the bag of fastening hardware and the two measuring tapes tucked inside A.
Your hardware bag will contain the contents shown in B.
NOTE: Bag contains extra fasteners that may not be needed for your installation.
Packed with the fence body C, are the sliding fence face D, push stick holder E, push stick F, locking handle knob G, fence face locking lever H, and pointers I.

ATTACH THE FRONT FENCE RAIL TO YOUR SAW
Using the appropriate diagram for your model of saw and rails below, place 4 flat head countersunk screws, lock washers, flat washers and nuts, below, to assemble the front rail to the front of the saw. But don’t tighten the nuts yet.
Note: The front rail is the wider of the two rails and has holes in both faces as well as 2 switch mounting holes, A, which can be used if needed, depending on your saws’ switch mounting configuration.

FOR MODEL 350/650/350R/650R

Adjust the rail height until the top of the rail is approximately 5/8” below the top of the table and level from one end of the table to the other.
Hold the nuts firm with a wrench and tighten the screws closest to the ends of the table (left and right) first. Then tighten the center screws only after double-checking the height all along the rail and at both ends.

Assemble the guide tube A to the front fence rail using the 8 short hex head bolts with lock washers and flat washers B to the underside of the rail.
Note: When the tube is attached, there will be a gap of about 1” between it and the rail, C, in which part of the fence will ride.

HOW TO ASSEMBLE EXCALIBUR FENCE RAILS TO ANOTHER MANUFACTURER’S SAW : If the pre-drilled holes in our rail do not match those on your saw, we recommend clamping the rail to your saw, and then drilling new holes through the  softer cast iron metal of the saw, rather than that of the steel rails. Start with a small-gauge pilot bit, then use a 1/4” bit to finish the holes.

Install the front rail and rear rail roughly 4” beyond the end of the table.

ATTACH THE REAR FENCE RAIL TO YOUR SAW

Using the appropriate diagram for your model of saw and rails below, place hex. head bolts and where applicable lock washers, flat washers and nuts to assemble the rear rail to the back of the saw. Adjust the rail height until the top of the rail is approximately 11/16” below the top of the table and level from one end of the table to the other.
Remember that if you are using these Excalibur by General International fence rails with another manufacturer’s saw, you may have to drill custom holes in your saw to fit.

FOR MODEL 350/650/350R/650R

ASSEMBLE THE FENCE

1. Thread the knob onto the fence locking handle as shown in A.

2.  Sit the fence in place on the rails without locking it down and, if needed, loosen lock nut B to adjust the position of the fence foot clamp front to back C to suit the length of the saw.
   Note: The foot should barely touch the rear rail, D, so as not to interfere with, or impede, lateral fence movement.

3.  Adjust the height of the fence foot by turning the threaded shaft E by hand, so that the foot barely touches the rail. Then tighten down lock nut B.

4. If needed, adjust the height of the two adjustment nuts F to set the height of the fence clamp so that it barely touches the underside of the rails.
   Note: The clamp should barely touch the underside of the rail, G, so as not to interfere with, or impede, lateral fence movement.
   

5. To use the fence to the right of the blade with the sliding face installed on the left side of the fence body, (most common) H, thread the fence face locking lever onto the first cam lock, J, on the top of the fence body as shown in I.
   Note: There are two cam locks to allow for use on either side of the fence body. For installation of the fence face on the right of the fence body, thread the lever into the second cam lock K.
   

6. Attach the fence face to the fence body by sliding the t-track in the fence onto the locking rail, L, in the fence body as shown, and use the lever to lock it in place.
   Note: This Excalibur fence is designed to offer the user two possible installation positions. Vertical (as shown in H) for most standard rip cuts with thicker or taller stock, and horizontal (as shown in M) for cutting thinner wider stock such as sheet-goods, plywood or panelling.
   

7. Attach the push stick holder N to the fence as shown in O, using the two round head screws already mounted on top of the fence P.
   
   The push stick may be stored on the push stick holder as shown above whenever not being used.

INSTALL THE OPTIONAL MICRO-ADJUSTMENT ATTACHMENT

1. Install the micro-adjustment attachment as shown.
   

2. With the magnetic plate seated on the guide tube, secure the assembly to the fence body by tightening the two set screws A with a 5mm Allen wrench.
   

3. With the magnetic plate still seated flush on the guide tube, screw or unscrew the adjustment handle to precision adjust your fence* to the desired measurement.
   *Note: Before making your micro-adjustment be sure that the Fence is not locked in place.
   

4.  With the fence adjusted to the desired measurement, lock the fence in place, B, before making your cut(s).

5.  To disengage the micro-adjuster (when making longer fence adjustments) flip up the magnetic plate, C, and adjust the fence manually.
   

LEVELLING THE FENCE

For best work results, the fence should be maintained level to the table front to back, and the fence face should be levelled perpendicular (90°) to the table.
To level the fence to the table front to back:

Adjust the height of the rear foot A. If needed the 2 white plastic levelling screws, B and C, at the front to the fence can also be adjusted. Make sure to adjust these screws an equal amount each to avoid misalignment of the fence face perpendicular to the table.
Note: The plastic slide shoe D on the underside of the fence body is designed to keep the fence body approximately 3/16” above the table. Do not remove the slide show as this will cause the metal fence body to rub against and scratch the saw table.
To level the fence face 90° to the table:

Place a machinist square on the table against the fence and, either by eye or with a feeler gauge, look for a gap between the square and the fence face or the table. Adjust either of the two white plastic levelling screws, B or C, up or down as needed, until the fence face is set 90° to the table.

ALIGN THE FENCE WITH THE BLADE

To make satisfactory rip cuts, the fence must be aligned perfectly parallel with the saw blade.
With the saw turned off and disconnected from the power source verify and adjust the fence alignment as needed using the following steps.
**** BEFORE MAKING ANY ADJUSTMENTS, MAKE SURE THAT THE SWITCH IS IN THE “OFF” POSITION AND THAT THE POWER CORD IS UNPLUGGED.

1. If not already done, install a saw blade and raise the blade to its highest point, A.
   

2. With the fence face installed in the vertical position on the left side of the fence body, B, slide the fence up against the right edge of the blade, C. Check that the two are parallel D. Another test is to slide the fence over to the right T-slot on the saw table as shown in E. Lock down the fence handle and make a visual check that the fence is parallel with the T-slot all along its’ length.
   Tip: You can also use a 3/4” thick block of wood upright in the T-slot and slide it from front to back checking it’s distance from the face of the fence.
   

3. If the fence is not parallel it can be adjusted to the left or right using an Allen wrench to turn one or both of the alignment screws, F and/or G either in or out as needed. Do the adjustment gradually; about 1/8 to 1/4 of a turn at a time, or you will quickly overshoot the desired adjustment.
   

4.  The final check for parallel to the blade should be done by ripping a piece of wood against the fence. If the back end of the cut shows blackish burn marks, the fence is not parallel to the blade and will require readjustment.
   Note: It is always good practice to periodically recheck the alignment of your fence to the blade.

5. Once the fence alignment has been set, the two set screws, H, on the outer portion of the fence base can be adjusted to help remove slop (play) H between the fence base and the guide tube when moving the fence along the rails. Do not over tighten these screws as this will create too tight a fit and make it difficult to move the fence on the rails.

INSTALL THE POINTERS AND MEASURING TAPES

1.  Install the left and right pointers onto the fence head as shown, making sure to center the pointers screws in the slots, A, to allow for fine tune adjustment in both directions. Tighten the screws firmly but not excessively.

2. With the saw turned off and disconnected from the power source, slide the fence up against the right side of the blade B and lock down the handle C.
   

3.  Make a pencil mark on the guide tube in-line with the pointers center mark, D.

4. Remove the backing strip from the right measuring tape (the longer of the two) and carefully install it along the guide tube using your pencil mark as the zero-point of the tape, E. The tape should sit about 1/4 inch back from the front edge of the guide tube.
   Note: For accurate readings, the tape must be placed straight parallel with the guide tube.
   
   Hint: Try removing only an inch of backing strip from the start of the tape, stick that down, then remove the rest of the backing and pull the measure tape taut to the end of the guide tube and carefully lower it against the tube.

5. Trim off any excess tape with a knife or scissors.

6. To install the left measuring tape, install the fence face onto the right side of the fence body. Then set the fence on the rails and slide the fence up against the left side of the blade and lock down the handle.

7. Repeat steps 3-5 on the left side of the blade.
   Note: Recheck, and if necessary, readjust the pointer against the zero- point of the measuring tape whenever you change blades. Different blades have different thicknesses, which can throw off the pointer a few fractions.

CHECK GUIDE TUBE FOR LEVEL

Note: In some rare instances, the top surface of the guide tube, on which the fence slides, may not be parallel with the top of the saw table. This can result in friction when sliding the fence and eventual scraping damage to the tube and/or measuring tape.
To correct this situation:

1. Remove the guide tube.
2. Place 2 to 4 layers of masking tape along the back (or front) edge of the rail as needed to shim up the guide tube.
3.  Replace the guide tube and check for parallel.

MAKE TEST CUTS TO CHECK POINTER ACCURACY

1. Once the measuring tape is installed and the fence is perfectly parallel with the blade and table top, check the pointer’s center line against the tape’s zero-point.
   If necessary, loosen the two screws to slide the pointer left or right into position.

2.  For the final check, slide the fence to the right so the pointer points to the 2-inch mark. Use scrap wood to make several rips. If the cuts don’t measure exactly 2 inches wide, readjust pointer.

Notes

INSTALLING A TABLE EXTENSION

Depending on your saw model and shop needs you may wish to add an extension table to your set-up. Whether supplied with the unit, purchased aftermarket or shop made, make sure the extension table fits between the saw rails and can be installed flush to the saw table. Clamp the extension table in place on the rails, and using the remaining holes on the rails as a guide, drill  two mounting holes front and back throughthe table apron. Use the supplied washers along with the spare bolts and nuts to secure the extension table in place.

FENCE AND RAIL MAINTENANCE

Keep fence and rails clean and free of obstructions and never use force. If the fence doesn’t slide smoothly, stop and check for obstructions.
A build-up of pitch, sap, or glue residue caused by ripping glued-up panels will tend to attract saw dust making the fence and rails sticky and gummy and preventing them from sliding smoothly.
It is very dangerous to make rip cuts against a dirty, gummy fence as kickback and/or binding of the work and the blade may occur.
Periodic wiping with a slightly damp rag as needed will keep your Excalibur Fence system clean and working smoothly. An occasional light buffing with a small amount of paste wax is recommended.
A good choice is a silicone or Teflon based lubricant, usually sold in spray can form.

Notes

RECOMMENDED OPTIONAL ACCESSORIES

B-050M – 28” x 36” extension table for General MFG 350, 650, 350R and 650R

saws.

50-105 – 27” x 36” extension table for General International 50-250 and

50-260 saws.
50-106 – 29” x 36” extension table for General International 50-270, 50-300, 50-300CE, 50-305 and 50-305CE saws.

50-115 – Adjustable support legs for #B-050M, #50-105 and #50-106 extension

tables.

You may also want consider our model 50-030 extension mobile base that is specifically designed for table saws with extension tables & support legs.
Our standard mobile base model 50-025 can be used in cases where outrigger support is not needed.
Fits Deluxe Excalibur Sliding Fence item #SLF35-T52

IMPORTANT: When ordering replacement parts, always give the model number, serial number of the machine and part number. Also a brief description of each item and quantity desired.
FENCE ASSEMBLY

PARTS LIST SLF35-T52

PART N0.| REF. N0.| DESCRIPTION| SPECIFICATION| QTY
---|---|---|---|---
SLF35T52-01| 001-1| FENCE BODY ASSEMBLY| M5X8| 1
SLF35T52-02| UF-10| PHILLIPS HEAD SCREW| M5| 4
SLF35T52-03| UF-11| FLAT WASHER| M5| 4
SLF35T52-04| UF-12| HEX NUT| | 4
SLF35T52-06| 001-6| POINTER BRACKET| | 2
SLF35T52-07| 001-7| LEVELLING FOOT CLAMP| | 1
SLF35T52-08| 001-8| SPRING| | 4
SLF35T52-09| UF-13| SPROCKET WASHER| M5| 4
SLF35T52-10| 001-10| LEVELLING FOOT SLIDING PLATE| | 1
SLF35T52-11| 001-11| THREADED CLAMPING ROD| M6X8| 4
SLF35T52-12| UF-15| POINTER| | 2
SLF35T52-13| UF-16| FLAT HEAD SCREW| M5X12| 2
SLF35T52-14| UF-20| NYLON ADJUSTMENT SCREW| | 4
SLF35T52-15| UF-21| CARRIAGE BOLT| 1/4″X1-1/2| 1
SLF35T52-16| UF-19| FLAT WASHER| M5| 4
SLF35T52-17| UF-18| NYLON NUT| M5| 4
SLF35T52-18| UF-32| PAD| | 2
SLF35T52-19| UF-17| BRACKET| | 4
SLF35T52-20| UF-22| CARRIAGE BOLT| 3/8″X1-1/2| 1
SLF35T52-21| UF-26| SPRING| | 1
SLF35T52-22| UF-28| LOCK PIN| M4X28| 1
SLF35T52-23| UF-27| FLAT HEAD SCREW| M5X16| 4
SLF35T52-24| UF-29| NYLON NUT| 3/8″| 1
SLF35T52-25| UF-30| NYLON NUT| 1/4″| 1
SLF35T52-26| UF-23| CAM FOOT| | 1
SLF35T52-27| UF-24| LOCK HANDLE W/CAM| | 1
SLF35T52-28| UF-25| KNOB| 3/8″| 1
SLF35T52-29| UF-33| ALIGNMENT SET SCREW| 3/8″X3/8″| 2
SLF35T52-30| CE12F-11| LOCK WASHER| M6| 4
SLF35T52-31| CE12F-21| FLAT WASHER| M6| 8
SLF35T52-32| 12R(CE)-F5| CLAMPING BLOCK| | 2
SLF35T52-33| 12R(CE)-F7| CLAMPING PLATE| | 2
SLF35T52-34| CE12F-25| HEX NUT| M6| 8
SLF35T52-35| G0098| LEVELLING FOOT| 5/16″X2″| 1
SLF35T52-44| 001-44| SQUARE NUT| 5/16″| 1
SLF35T52-45| 001-45| HEX NUT| 5/16″| 1
SLF35T52-46| 231-11134| FENCE FACE| | 1
SLF35T52-47| H01101| LOCKING LEVER| M10X14| 1
SLF35T52-48| 12(CE)-F20| CAM LOCK| | 2
SLF35T52-49| 12(CE)-F21| ECCENTRIC BUSHING| | 2
SLF35T52-50| 001-50| CAP SCREW| M8X16| 2
SLF35T52-51A| 001-51| SPRING PIN| | 2
SLF35T52-52| 001-52| PUSH STICK HOLDER| | 1
SLF35T52-53| 001-53| PHILLIPS HEAD SCREW| 1/4″X1/2″| 2
SLF35T52-56| | PAD| | 1
SLF35T52-57| | PUSH STICK| | 1
SLF35T52-58| | END CAP| | 1

RAIL ASSEMBLY

PARTS LIST SLF35-T52 – RAIL ASSEMBLY

PART NO.
SLF35T52-R01| REF. NO.
61202006| DESCRIPTION
FRONT RAIL| SPECIFICATION| QTY
---|---|---|---|---
SLF35T52-R02| 905014112| FLAT HEAD SCREW| 1/4″ X 1 1/2″| 4
SLF35T52-R03| 9140141602| FLAT WASHER| 1/4″| 28
SLF35T52-R04| 915014000| LOCK WASHER| 1/4″| 22
SLF35T52-R05| 910140000| HEX NUT| 1/4″| 12
SLF35T52-R06| 904014034| HEX HEAD BOLT| 1/4″ X 3/4″| 8
SLF35T52-R07| T6120601A| MEASURING TAPE (RIGHT)| 0-55″|
SLF35T52-R08| 61201005| GUIDE TUBE| | 1
SLF35T52-R09| 61203006| REAR RAIL| | 1
SLF35T52-R10| 61200001| GUIDE TUBE END CAP| | 2
SLF35T52-R 11| 904516034| HEX HEAD BOLT| 5/16″ X 3/4″| 2
SLF35T52-R12| 904014134| HEX HEAD BOLT| 1/4″ X 2″| 4
SLF35T52-R13| 9145161802| FLAT WASHER| 5/16″| 2
SLF35T52-R 14| 904014114| HEX HEAD BOLT| 1/4″ X 1 1/4″| 2
SLF35T52-R15| 905014134| FLAT HEAD SCREW| 1/4″ X 2″| 4
SLF35T52-R16| T6120601| MEASURING TAPE (LEFT)| 0-17″|
SLF35T52-R17| 904038034| HEX HEAD BOLT| 3/8″ X 3/4″| 2
SLF35T52-R18| 9140382502| FLAT WASHER| 3/8″| 2

MODEL SLF35-T52

8360 Champ-d’Eau, Montreal (Quebec) Canada H1P 1Y3
Tel.: 514-326-1161
Fax: 514-326-5565 – Parts & Service / Fax: 514-326-5555 – Order Desk
[email protected]
www.general.ca
Follow us: VERSION 2 – REVISION 1 (May 27, 2013)
© COPYRIGHT GENERAL INTERNATIONAL 05/2013

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