Honeywell IP IS Industrial Pressure Sensors Instruction Manual

Honeywell IP IS Industrial Pressure Sensors

Specifications

• Model: IP IS
• Approvals: Global
• Rev: A
• Part Number: 008-0693-00

Product Information

Honeywell’s Industrial Pressure Sensors, Intrinsically Safe, Model IP IS, are a new platform of sensors designed to offer repeatable, reliable, and accurate pressure measurements over time. These rugged, stainless steel, all-welded pressure sensors are pre-configured with the most commonly requested options. They may be used in many demanding, harsh environments and with a variety of media. Configurations for current measurements are fully temperature- compensated and calibrated.

Usage Instructions

General Requirements and Cautions

1. All electrical and pressure connections should be compatible with the model specifications.
2. Installation should occur only when input electrical power is off and line pressure is at zero.
3. A grounding pin is provided on the external connector. This connector ground is connected to the inside of the sensor housing. The transmitter case must be connected to the supply source ground with either of the following methods:

Step 1: Electrical Connection
Before starting the installation process, make sure to turn off the power supply. Connect the external wiring to the pressure sensor using compatible connectors as specified in the model specifications.

Step 2: Pressure Connection
Ensure that the line pressure is at zero before proceeding.
Connect the pressure lines to the sensor using appropriate fittings and ensure a secure and leak-free connection.

Step 3: Grounding
Locate the grounding pin provided on the external connector.
Connect the transmitter case to the supply source ground using one of the following methods:

• Method 1: Connect a grounding wire from the transmitter case to the supply source ground.
• Method 2: Use a grounding strap to connect the transmitter case to the supply source ground.

Step 4: Power On
After completing the electrical and pressure connections, ensure that all connections are secure. Turn on the power supply to activate the pressure sensor.

FAQ (Frequently Asked Questions)

• Q1: Can I use this product as a safety or emergency stop device?
  A1: No, these products should not be used as safety or emergency stop devices. Failure to comply with this instruction could result in personal injury or death.

• Q2: Can I use this product for applications involving serious risk to life or property?
  A2: Only use this product for applications involving serious risk to life or property if the system as a whole has been designed to address the risks and if this product is properly rated and installed for the intended use within the overall system. Failure to comply with this instruction could result in personal injury or death.

• Q3: Can I use abrasive media with this pressure sensor?
  A3: No, it is important to use non-abrasive, chemically compatible media to prevent damage to the diaphragm or port materials. Failure to comply with this instruction could result in product damage.

• Q4: What should I do if I need assistance with installation or usage?
  A4: If you require assistance with installation or usage, please refer to the provided user manual or contact our customer support for further guidance.

Installation Instructions for the

Industrial Pressure Sensors, Intrinsically Safe, Model IP IS (Global Approvals) WARNING
PERSONAL INJURY

• DO NOT USE these products as safety or emergency stop devices or in any other application where failure of the product could result in personal injury.
• Failure to comply with these instructions could result in death or serious injury.

WARNING
RISK TO LIFE OR PROPERTY

• Never use this product for an application involving serious risk to life or property without ensuring that the system as a whole has been designed to address the risks, and that this product is properly rated and installed for the intended use within the overall system.
• Failure to comply with these instructions could result in death or serious injury.

WARNING

• The operator of this instrument is advised that if the equipment is used in a manner not specified in this manual, the protection provided by the equipment may be impaired
• Failure to comply with these instructions could result in death or serious injury.

CAUTION

• Only qualified, service-trained personnel, who are aware of the hazards involved, should connect external wiring to these products.

CAUTION

• Use supply wires suitable for 5 °C above the surrounding ambient temperature.

WARNING
EXPLOSION HAZARD

• Do not disconnect equipment unless power has been switched off or the area is known as non-hazardous.

WARNING
EXPLOSION HAZARD

• Substitution of components may impair suitability for Class I, Division I.

CAUTION
MEDIA COMPATIBILITY/PRODUCT DAMAGE

• Use non-abrasive, chemically compatible media to prevent damage to diaphragm or port materials.
• Failure to comply with these instructions could result in death or serious injury.

CAUTION
INSTALLATION/PRODUCT DAMAGE

• Use a hex wrench for installation. Never apply torque to the connector housing or the body of the sensor.
• Do not subject the sensor to high temperature from soldering, brazing, or welding of the system plumbing or operating environments above the maximum specified temperature.

Failure to comply with these instructions could result in death or serious injury.

Industrial Pressure Sensors, Intrinsically Safe

Model IP IS (Global Approvals)
PRESSURE OVERLOADS
CAUTION
PRODUCT DAMAGE

• Do not exceed the pressure overload rating.
• Failure to comply with these instructions could result in death or serious injury.

DESCRIPTION

Honeywell’s Industrial Pressure Sensors, Intrinsically Safe, Model IP IS, are a new platform of sensors designed to offer repeatable, reliable and accurate pressure measurements over time. These rugged, stainless steel, all-welded pressure sensors are pre-configured with the most commonly requested options. They may be used in many demanding, harsh environments and with a variety of media. Configurations for current measurements are fully temperature- compensated and calibrated.

GENERAL REQUIREMENTS AND CAUTIONS

1. All electrical and pressure connections should be compatible with the model specifications.

2. Installation should occur only when input electrical power is off and line pressure is at zero.

3. A grounding pin is provided on the external connector. This connector ground is connected to the inside of the sensor housing. The transmitter case must be connected to the supply source ground with either of the following methods:
   a) A separate conductor connecting the transmitter connector shell to supply source ground.
   b) Pressure transmitter mounted directly on a conductive structure which is connected to supply source ground.

4. All products should be protected from direct or continued exposure to fluids at the electrical connection to eliminate possible deterioration of the product’s electrical connection and corrosion that will impede product performance.

5. At no time should an object be inserted into the pressure port or pressed against the sensing area to deflect the sensor (to test or simulate pressure), as this may result in permanent damage to the sensing diaphragm.

6. Do not remove the transmitter when it is under pressure, if it is hot, or if it is exposed to harmful gases.

7. Only fluids compatible with 300 Series stainless steel and Hastelloy® are recommended for use with this sensor. Exposure to other corrosive fluids may result in permanent failure of the diaphragm.

8. This sensor will withstand high overloads; however, if the overload rating is exceeded, the life of the sensor may be reduced and electrical failure may occur. Both static and dynamic overloads must be considered, particularly in hydraulic system applications. Hydraulic pressure fluctuations can have very high and very fast peak pressures, as in a water hammer effect.
   ELECTROMAGNETIC ENERGY/NOISE
   CAUTION
   PRODUCT DAMAGE/ERRATIC OPERATION

   • Do not use in areas where electromagnetic energy may affect sensor operation.
     Failure to comply with these instructions could result in death or serious injury.

9. If system pressure pulses are expected, choose a sensor with a pressure rating high enough to allow continuous operation at the highest expected pressure spikes.

10. This sensor has been rated for high immunity to electrical noise; however, care should be taken when used around high voltage sources that emit high levels of radiated electromagnetic energy like variable frequency motor drives, solenoids, radio transmitters, and engine ignition systems. The use of shielded cable and grounding of the pressure port is also recommended.

11. The Intrinsic Safety Entity concept allows the interconnection of two FM Approved (CSA Certified when installed in Canada) Intrinsically safe devices with entity parameters not specifically examined in combination as a system when:
    Uo or Voc or Vt < Vmax, Io or Isc or It < Imax, Ca or Co > Ci
    + Ccable, La or Lo > Li + Lcable, Po < Pi.

12. Installation should be per ANSI/ISA RP12.06.01 “Installation of Intrinsically Safe Systems for Hazardous (Classified) Locations” and the National Electrical Code® (ANSI/NFPA 70) Sections 504 and 505.

13. Installation in Canada should be under the Canadian Electrical Code, CSA C22.1, Part 1, Appendix F.

14. The configuration of the associated Apparatus must be FM Approved (CSA Certified when installed in Canada) under Entity Concept.

15. The associated Apparatus manufacturer’s installation drawing must be followed when installing this equipment.

16.  The IP250 Series Pressure Transmitters are Approved for Class I, Zone 0, applications. If connecting AEx[ib] associated Apparatus or AEx ib I.S. Apparatus to the transmitters, the I.S. circuit is only suitable for Class I, Zone 1, or Class I, Zone 2, and is not suitable for Class I, Zone 0 or Class I, Division 1, Hazardous (Classified) Locations.

17. No revision to drawing without prior Approval by FM Approvals.

INSTALLATION REQUIREMENTS AND CAUTIONS

1. The products must be installed with equipment that has passed the explosion certification and form an intrinsically safe system for use in dangerous locations where explosive gas mixture exists. The wiring of the system must be per the requirements of the use instructions for the products and the related equipment, and the terminals shall not be connected wrongly.
2. The connection cables of the products and related equipment shall be shield cables with insulating sheath, and their shielding layers shall be connected to ground.
3. Users shall not replace parts and components of the products at their discretion, and they shall handle faults occurring in the operation with the manufacturer to completely eradicate the occurrence of damage.
4. Ambient temperature range: -40 °C to 85 °C
5. The maximum allowable temperature of the medium shall not exceed 120 °C.
6. This product includes transient protection components that get activated at >60 V. Therefore, this product will not pass the 500 VRMS dielectric strength test, and this must be taken into account during installation.

INTRINSICALLY SAFE INSTALLATION
These products have been certified “Intrinsically Safe.” This ensures that a circuit operated under normal and specified fault conditions is not capable of causing ignition of the prescribed explosive atmosphere. The certification is valid when the sensor has been installed according to the installation drawings referenced below (See Figure 1).

Figure 1. Wiring Diagram

Model Specifications

Figure 2. Label Marking
The standard product label includes the following, along with wiring details:

APPLICABLE NATIONAL AND INTERNATIONAL STANDARDS

Electromagnetic Compatibility

• EMC Directive 2004/108/EC
• EN 61326-1:2013
• EN 61326-2-3: 2012
• EN 55011:2009+A1:2010
• EN 61000-4-2:2009
• EN 61000-4-3:2006+A2:2010
• EN 61000-4-4:2004+A1:2010
• EN 61000-4-5:2006
• EN 61000-4-6:2009

STANDARDS USED FOR EVALUATION

CERTIFICATIONS FM (Canada and USA)

1. US and Canada Divisions
   • Intrinsically Safe, Class I, Division 1 Groups A, B, C, and D; T4
2. US and Canada Zones
   • Class I Zone 0 AEx ia IIC T4

ATEX

•  1 G Ex ia IIC T4

IEC Ex

• Ex ia IIC T4 Ga

Enclosure

• US and Canada- Divisions: Type 4x
• US, Canada, ATEX and IECEx Zones: IP66/IP67

Ambient temperature

• Intrinsically Safe: -40 °C to 85 °C (T4)

WARRANTY/REMEDY

Honeywell warrants goods of its manufacture as being free of defective materials and faulty workmanship. Honeywell’s standard product warranty applies unless agreed to otherwise by Honeywell in writing; please refer to your order acknowledgment or consult your local sales office for specific warranty details. If warranted goods are returned to Honeywell during the period of coverage, Honeywell will repair or replace, at its option, without charge those items it finds defective. The foregoing is the buyer’s sole remedy and is in place of all other warranties, expressed or implied, including those of merchantability and fitness for a particular purpose. In no event shall Honeywell be liable for consequential, special, or indirect damages. While we provide application assistance personally, through our literature and the Honeywell website, it is up to the customer to determine the suitability of the product in the application. Specifications may change without notice. The information we supply is believed to be accurate and reliable as of this printing. However, we assume no responsibility for its use. Honeywell serves its customers through a worldwide network of sales offices, representatives and distributors. For application assistance, current specifications, pricing, or the name of the nearest Authorized Distributor, contact your local sales office or:
E-mail: info.tm@honeywell.com
Internet: measurementsensors.honeywell.com
Phone and Fax:
USA/Canada +1-800-537-6945
International +1-815-235-6847; +1-815-235-6545 Fax

Honeywell Sensing and Productivity Solutions 9680 Old Bailes Road
Fort Mill, SC 29707
honeywell.com
008-0693-00 Rev A IL50 GLO Printed in the USA.
April 2016
© 2016 Honeywell International Inc. All rights reserved. Hastelloy® is the registered trademark of Haynes International, Inc

References

• Honeywell - The Future Is What We Make It
• Manual-Hub.com - Free PDF manuals!
• Test and Measurement Products | Honeywell
• Products - Advanced Sensing Technologies | Honeywell
• Manual-Hub.com – Free PDF manuals!

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