WEED EATER WT250CLS Carburetor Rebuild and Fuel Line Repair Installation Guide

WEED EATER WT250CLS Carburetor Rebuild and Fuel Line Repair

Product Information

Specifications

• Parts List No. : 545164384
• Date : 7/29/11
• Model(s) : WT250CLS (RoW)
• Page No.: 1

Parts List

Product Usage Instructions

Warning
All repairs, adjustments, and maintenance not described in the Operator’s Manual must be performed by qualified service personnel.

Step 1: Throttle Assembly

1. Attach the throttle cable (Part No. 545044301) to the throttle housing (Part No. 545012902).
2. Secure the throttle housing onto the right-hand side of the product using the provided screws (Part No. 530016406).

Step 2: Trigger Assembly

3. Attach the wire spring (Part No. 530015814) to the trigger (Part No. 530054183).
4. Connect the trigger to the throttle lockout (Part No. 545067201).

Step 3: Switch Housing Assembly

5. Attach the lockout kit switch housing (Part No. 545013001) to the throttle assembly.
6. Install the left-hand throttle (Part No. 545013101) onto the handle assembly (Part No. 545015201).

Step 4 : Upper Shaft Assembly

7. Secure the upper shaft bolt kit (Part No. 530069572) onto the upper shaft, including the flex, clamp, and Part No. 16.

Step 5: Knob and Screw Installation

8. Install the knob and screw kit (Part No. 545013201) onto the product.

Step 6: Lower Shaft Assembly

9. Attach the lower shaft kit (Part No. 530058583) to the product.

Step 7: Shield Assembly

10. Use the wrench nut kit (Part No. 530016152) to secure the shield assembly (Part No. 530015786), including Parts No. 18,19,21,22,23.

Step 8: Line Screw Bolt Installation

11. Attach the line screw bolt (Part No. 575260801) to the dustcup assembly (Part No. 575291801), including Parts No. 26,27,28,29,30,31.

Step 9 : Housing Adapter Spring Installation

12. Install the housing adapter spring P25 (Part No. 575291801) onto the product.

Frequently Asked Questions (FAQ)

• Q: Can I perform repairs and adjustments myself?
  A: No, all repairs, adjustments, and maintenance not described in the Operator’s Manual must be performed by qualified service personnel.

• Q: Are repair kits available for the carburetor?
  A: No, repair kits are not available for this carburetor.

PARTS LIST NO.

545164384

| PARTS LIST| MODEL(s)

WT250CLS (RoW)

|
---|---|---|---
DATE

7/29/11

| Replaces

545164384 – 6/30/10

|
Note: Illustration may differ from actual model due to design changes| PAGE NO.                   1|

WARNING
All repairs, adjustments and maintenance not described in the Operator’s Manual must be performed by qualified service personnel.

Ref.| Part No.| Description| Ref.| Part No.| Description| Ref.| Part No.| Description|
---|---|---|---|---|---|---|---|---|---
1.| 545044301| Assy – Throttle Cable| 17.

| 576028302

530056401

530015197

545006021

530052286

530015814

530015820

545017404

537419205

537419303

537419901

537338801

545080801

545003365

537419601

| Kit – Lower Shaft Wrench

Nut

Kit – Shield Assy.

(Incl. 18,19,21,22,23)

Limiter – Line Screw

Bolt Dustcup

Assy – TNG7 (Incl. 26,

, 27,28,29,30,31)

Housing Adapter Spring P25

Assy – Wound Spool

Kit – Cover and Eyelet Knob P25

| | | |
2.| 545012902| Hsg. – Throttle (RH)| |
3.| 530016406| Screw| |
4.| 530015814| Screw| |
5.| 530054183| Assy. – Wire| |
Not Shown|
6.| 545067201| Spring – Trigger| |
|

Operator Manual (ENG/SP) (RUSSIAN)

Decal – Warning Decal – Trimmer Att.

Warning

|
7.| 545013001| Trigger – Throttle| | |
8.| 545013101| Lockout – Throttle| | |
9.

10

| 545015201

530069572

545013201

| Spring – Lockout Kit – Switch

Hsg. Throttle (LH)

|

n n

| – – – – – 115272826

115272956

|
n|
12.| 530058583| Assy – Handle(Incl. 13,14)| 577925101|
13.| 530016152| Wingnut| n| 577925201|
14.| 530015786| Bolt| | |
15.| 575260801| Kit – Upper Shaft| | |
| | (Incl. flex, clamp & 16)| | |
16.| 575291801| Kit – Knob/Screw| | |

NEW PART NUMBER FOR THIS IPL K = REFER TO THE SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IPL)

PARTS LIST NO.

545164384

| PARTS LIST| MODEL(s)

WT250CLS (RoW)

|
---|---|---|---
DATE

7/29/11

| Replaces

545164384 – 6/30/10

|
Note: Illustration may differ from actual model due to design changes| PAGE NO.                   1|

.

Ref.| Part No.| Description| Ref.| Part No.| Description| Ref.| Part No.| Description
---|---|---|---|---|---|---|---|---
1.| 530015880| Screw

Bolt – Muffler

Assy – Muffler/Shield (Incl. 2)

Screw – Cylinder Spark Plug (RCJ 6Y) Cylinder

Seal – Cylinder (kit) Piston Ring Retainer – Piston Pin Kit – Piston

(Incl. 8, 9)

Assy – Crankshaft Assy – Crankcase (Incl. 41,42,43)

Seal – Cyl/Carb.(kit) Adapter – Carb.

Screw

Gasket – Carb. (kit) Kit – Carb.(C1U – W19)

| 21.

| 530036575

530057545

530035505

530059758

530016357

545015601

530016386

530054834

545050409

530055122

530094189

530059920

545054901

545050407

545080601

530015880

530016463

530039243

545102101

530015941

530055728

530019264

530032125

| Foam – Air Filter Cover – Air Box

Ignition Module Spacer – Flywheel Screw

Assy – Swit‘ch wire

Screw

Handle – Starter Kit – Rope Assy – Clutch Washer – Clutch Assy. – Fan Hsg Spring – Starter

Kit – Starter Pulley Baffle

Screw

Washer – Clutch Flat Assy – Flywheel

Assy – C’case & C’shaft (Incl. 11,12,40)

Retain. Ring – C’shaft

Outer Bearing Seal – C’shaft Inner Bearing

| 44.

**** 45.

**** 52.

**** 57.

**** 59.

| 530071785

**** 530069945

530071750

530057954

530016386

530057539

530016445

530057974

**** 530057973

530069247

530069216

530095646

530071750

**** 530150247

545077301

**** 530016319

530015772

530016381

530016382

530015814

| Kit – piston/rod

(Incl. 10,45)

Kit – Conn. Rod

O – Ring – C’case (kit) Assy – Plug (incl.46) Screw

Shroud – Rear Retainer – Tank

Assy – Fuel Tank (incl. filter, lines & fuel cap) Assy – Fuel Cap

Kit – Fuel Line (Small) Kit – Fuel Line (Large) Assy – Fuel Pickup Kit – Engine Gasket (Incl. 7,13,16,46)

Assy – Clutch Drum Assy – Clutch Cover (Incl. 61,62)

Screw – Align Screw Screw 12 – 24

Nut 12 – 24

Screw

2.| 530058982
3.| 530059825
4.| 530015953
5.| 952030249
6.| 530012541
7.| 530071750
8.| 530055120
9.| 530015162
10.| 530071833
11.| 530012579
12.| 530012582
13.| 530071750
14.| 530057547
15.| 530016441
16.| 530071750
17.| 530071811
| (Note: Repair kits are not available for this carburetor)|
18.| 530058709| Bulb – Purge
19.| 530059246| Air Box
20.| 530016429| Screw

NEW PART NUMBER FOR THIS IPL K = REFER TO THE SERVICE REFERENCE INDICATED FOR MORE INFORMATION. (LOCATED AT END OF IPL)

References

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