ZROADZ Z334851 Front Roof Side Pod LED Light Mounts Installation Guide

June 16, 2024
ZROADZ

ZROADZ Z334851 Front Roof Side Pod LED Light Mounts

Product Information

Specifications

  • Product: Front Roof Side Pod LED Light Mounts
  • Application: 2019-2021 Jeep Wrangler JL
  • Part Numbers:
    • Z334851 – No LED Lights Included
    • Z334851-KIT2 – (2) 3 LED Light Pods & (1) Power Cable
      Wiring Harness

Parts Included

  • (1) Driver Side Mounting Bracket
  • (1) Passenger Side Mounting Bracket
  • LED Lights included:
    • Z334851 – No LED Lights Included
    • Z334851-KIT2 – (2) 3 LED Light Pods & (1) Power Cable
      Wiring Harness

Hardware Included

  • (6) – 10-32 x 0.625 Button Head Allen Cap Screws
  • (6) – #10-32 Nylock Nut
  • (2) – M8 x 20 Hex Head Cap Screws
  • (2) – M8 Split Lock Washer
  • (2) – M8 Stainless Steel Hex Head Nuts

Installation Guide

Before You Begin

Before starting the installation process, it is recommended to:

  1. Turn off the engine.
  2. Chalk the tires with a stop block.
  3. Open the hood and disconnect the battery.

LED Light Bracket Installation

Step 1

Layout and organize all the provided parts. Apply a protective layer of 3M masking tape around the application area as a pro tip.

Tools Required:

  • Air Hose & Nozzle
  • Alcohol Cleaning Solution
  • Cleaning Rag
  • Screw Driver Sets
  • Socket Set & Ratchet Tool
  • Ratchet Extensions
  • Various Wrenches
  • Dikes or Snips
  • Torx Bit Set
  • Heat Gun

Step 2

Remove the (4) screws from the ZROADZ Mounting Bracket that holds secures the ZROADZ Backing Plate. Refer to Figure 2 for visual guidance.

Steps 3 – 5

Refer to Figures 3 & 4 for visual guidance.

  1. Put into place the new ZROADZ Front Roof Accessory Mount.
  2. Align the Mounting Bracket and ZROADZ Logo Backing Plate and then secure into position with the newly supplied Button Head Allen Cap Screws and #10-32 Nylock Nuts.
  3. Repeat the process for the opposite side Mounting Bracket.

Steps 6 – 7

Refer to Figures 5 & 6 for visual guidance.

  1. Put into place the LED Light Pods.
  2. Secure the LED Lights into position and fasten the hardware using the provided M8 x 20 MM Screws, M8 Lock Washers, and M8 Nut if provided.

Step 8

Go over and tighten all hardware. Secure all LED Light Power Wires and connect the harness.

Step 9

ZROADZ recommends wiring the LED Lights with the ZROADZ harness kit (part# Z390020S-A) or by utilizing a compatible custom wiring harness. Wiring must be installed by a competent &
knowledgeable automotive electrician. Connect the harness to the battery and secure the cables.

Step 10

To adjust the angle of your Light Bar, rotate the LED(s) to adjust the angles till your desired light pattern is reached. There will be minimal adjustment due to curved light bar orientation. You may then tighten the hardware and secure everything into place. Be careful not to over-tighten the mounting hardware. It is best to adjust the angle with the vehicle on level ground with lights facing a wall, garage door, or other solid barrier. We recommend checking from a distance of 25′. Your installation is now completed.

FAQ

  • Q: How do I verify fitment before beginning the installation process?

  • A : Automakers offer varied models to each vehicle, and occasionally manufacture more than one body style of the same model. To ensure your part is correct, you can contact our tech
    department at orders@zroadz.com to verify fitment and assist with technical questions.

  • Q: Can I use a different wiring harness for the LED Lights?

  • A: Yes, you can utilize a compatible custom wiring harness, but it must be installed by a competent & knowledgeable automotive electrician.

  • Q: How should I adjust the angle of the Light Bar?

  • A: To adjust the angle, rotate the LED(s) until your desired light pattern is reached. There will be minimal adjustment due to the curved light bar orientation. Be careful not to over-tighten the mounting hardware.

Parts included

  • (1) Driver Side Mounting Bracket
  • (1) Passenger Side Mounting Bracket

LED LIGHTS included

  • Z334851:- No LED Lights Included
  • Z334851-KIT2:- (2) 3” LED Light Pods & (1) Power Cable Wiring Harness

hardware included

  • (6) – 10-32 x 0.625 Button Head Allen Cap Screws (6) – #10-32 Nylock Nut
  • (2) – M8 x 20 Hex Head Cap Screws
  • (2) – M8 Split Lock Washer
  • (2) – M8 Stainless Steel Hex Head Nuts

Installation Guide

START HERE
PLEASE READ AND UNDERSTAND ALL INSTRUCTIONS BEFORE INSTALLATION. Automakers offer varied models to each vehicle and occasionally manufacture more than one body style of the same model. To ensure your part is correct; our tech department can be contacted at orders@zroadz.com to verify fitment and assist with technical questions. All other inquiries can be directed to orders@zroadz.com. In the event you do not have internet access please call 844-653-8040

  •  APPLICATION MODELS VARY. WE RECOMMEND VERIFYING FITMENT BEFORE BEGINNING THE INSTALLATION PROCESS.
  •  IMAGES FEATURED IN THE INSTRUCTION DOCUMENTS MAY NOT ALWAYS EXACTLY MATCH YOUR MODEL OR PART

BEFORE YOU BEGIN

START HERE: Turn off the engine, chalk the tires with a stop block, open the hood and disconnect the battery.

  1. STEP 1
    Layout and organize all the provided parts.
    PRO TIP: APPLY A PROTECTIVE LAYER OF 3M MASKING TAPE AROUND THE APPLICATION AREA.

  2. STEP 2
    Remove the (4) screws from the ZROADZ Mounting Bracket that holds secures the ZROADZ Backing Plate. STEPS 3 – 5

  3.  Put into place the new ZROADZ Front Roof Accessory Mount.

  4. Align the Mounting Bracket and ZROADZ Logo Backing Plate and then secure into position with the new supplied Button Head Allen Cap Screws and #10-32 Nylock Nuts.

  5. Repeat the process for the opposite side Mounting Bracket. STEPS 6 – 7

  6. Put into place the LED Light Pods.

  7. Secure the LED Lights into position and fasten the hardware.
    If Provided:
    M8 x 20 MM Screws M8 Lock Washers M8 Nut
    STEP 8

  8. Go over and tighten all hardware. Secure all LED Light Power Wires and connect the harness.
    STEP 9

  9. ZROADZ recommends LED Lights be wired with a ZROADZ harness kit (part# Z390020S-A) or by utilizing a compatible custom wiring harness. The wiring must be installed by a competent & knowledgeable automotive electrician. Connect Harness to the battery and secure the cables.
    STEP 10

  10. To adjust the angle of your Light Bar, rotate the LED(s) to adjust the angles till your desired light pattern is reached. There will be minimal adjustment due to the curved light bar orientation. You may then tighten the hardware and secure everything into place. Be careful not to over-tighten the mounting hardware. It is best to adjust the angle with the vehicle on level ground with lights facing a wall, garage door, or other solid barrier. We recommend checking from a distance of 25’. Your installation is now completed.

WARRANTY

zroadz PRODUCT WARRANTY

ZROADZ warrants its grille products to be free from defects in material and workmanship for the lifetime of the grille. ZROADZ warrants the finish of its grille products for 3 years beginning at the time of sale to the end user. These warranties are limited and do not cover abuse, modification or improper installation nor do they cover finish failure caused by caustic cleaning agents, road salts or other chemicals. ZROADZ reserves the right to repair or replace a defective product at its sole discretion. Any ZROADZ product must be returned to ZROADZ for warranty consideration and must be returned at the customer’s expense. If the product is deemed to be defective, the repaired or replaced item will be returned via a surface shipping method to the customer at ZROADZ expense. No provision is made for any labor, rental car or other costs incurred by the failure of its products.

LED Lighting Equipment Installation / Disclaimer

WARNING

PLEASE CONSULT YOUR LOCAL AUTOMOTIVE ELECTRICAL PROFESSIONAL FOR INSTALLATION SERVICES AND ADVICE. ZROADZ IS ONLY EQUIPPED TO PROVIDE BASIC TECHNICAL ASSISTANCE DUE TO THE DIVERSITY OF VEHICLES, VEHICLE OPTIONS & MODIFICATIONS AND LIGHTING CONFIGURATION OPTIONS AVAILABLE. ZROADZ cannot be held liable due to improper component installation and/or faulty wiring.

GENERAL GUIDELINES

LED Lights & LED Light Bars are to operate at relatively high currents and should only be installed by qualified personnel with experience in switched/relayed high draw DC Circuits.

  •  Light Bars are designed for use only with standard 12v DC power systems
  • Light Bars are for OFF-ROAD USE ONLY. Check your local laws & regulations regarding vehicle-mounted lights.
  • Some Light Bars are equipped with waterproof connectors while others are simply pig-tailed
  • Red Wires = POSITIVE | Black Wires = NEGATIVE
  • ALWAYS install your lights on a fused circuit. Basic fusing guidelines: maximum 5A for every 10” of LED Light Bar.

GENERAL USE, INSTALL AND ADJUSTMENT TIPS

NOTE 1 : ZROADZ LED Light Bars themselves are for OFF-ROAD USE ONLY.
NOTE 2: Light Bars depending on the configuration of your vehicle and its options and/or modifications may need to be adjusted for appropriate beam projection. To adjust the angle of your light bars simply loosen the mounting hardware on either side of each Light Bar, rotate the Light Bar to adjust the angle, and then tighten the hardware once the desired angle is achieved (please be careful not to over-tighten the mounting hardware or scratch the protective powder-coat finish). It is best to adjust the angle with the vehicle on level ground with the lights facing a wall, garage door or other solid barrier at a distance of approximately 25-30 feet.
NOTE 3 : Please consult a qualified automotive electrical professional for light bar wiring installation.

NOTE 4: An optional universal wiring harness (part#Reserved – Copyright ©2015 – ZROADZ.com Z390020S-A) is also available that includes high-heat & oil/fuel resistant wires, waterproof connector, 12v relay, 12v rocker switch, and inline fuse holder. Our universal wiring harness significantly expedites the installation process but is not a vehicle-specific “Plug & Play“ product and does not eliminate the need for a professional installation. Please contact your local ZROADZ dealer for more information or visit www.zroadz.com.

PRODUCT CARE INFORMATION

Wash regularly as you would when caring for your vehicles. Never use dish soap. Never leave wet water spots as that may leave a blemish.

MATTE BLACK FINISH

Paint warranty applies to defects in material and/or workmanship, it does not cover the matte finish surface appearance.B To enjoy the matte appearance for many years to come, please follow these owner care and maintenance tips. Get a no-shine matte car wash soap that uses no fillers, no silicone, and won’t strip your matte paint of its layer of protection.  o not use wax, detail spray, armorall®, or any products made for normal paint. Use only products specifically developed for matte finish paint. Do not use products that are even mildly abrasive, such as polishes, glazes, or rubbing compounds. Do not use mechanical cleaners or polishers. Do not use terrycloth, cloth, or paper towels. Do not rub the finish vigorously, this will burnish the paint finish, causing a permanent shiny spot. Shiny spots cannot be removed. Do not use commercial car wash facilities or their shine enhancement products. Most car wash brushes, large mechanized “towels,” and shine enhancement products can damage matte paint. Remove foreign substances such as insect remains, tar, and road debris using a soft applicator and a mild solvent; saturate and soak area before cleaning the scrub lightly. Hand-wash with a soft wash mitt and mild cleaning product safe for matte paint. Use microfiber cleaning cloths with an alcohol-based window cleaner for basic surface clean-up.

GLOSS BLACK FINISH
ZROADZ with Gloss Black Powder Coated Finish may be washed regularly as you would when caring for your vehicles finish using soap and water. ZROADZ should be waxed at the same time that you wax the vehicle. As a general rule, anything you use to clean your vehicles painted surfaces can be used to clean and maintain your ZROADZ grille. A Gloss powder Coated Finish can be cared for in the same fashion that you would care for your vehicles factory paint job. Never leave wet water spots as that may leave a blemish.

Parts are PATENT PENDING. All Rights Reserved – Copyright ©2016 – ZROADZ LED, INC.

References

Read User Manual Online (PDF format)

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