makita XVJ05 Cordless Jig Saw Instruction Manual

Makita XVJ05 Cordless Jig Saw

Product Information

Specifications

• Model: XVJ05
• Length of stroke: 23 mm (7/8″)
• Strokes per minute: 800 – 3,000 /min
• Blade type: B type
• Max. cutting capacities:
  • Wood: 135 mm (5-5/16″)
  • Mild  steel: 10 mm (3/8″)
  • Aluminum: 20 mm (13/16″)
• Overall length (with BL1860B): 259 mm (10-1/4″)
• Rated voltage: D.C. 18 V
• Net weight: 2.0 – 2.3 kg (4.4 – 5.1 lbs)
• Applicable   battery cartridge and charger:
  • Battery cartridge: BL1815N / BL1820B / BL1830B / BL1840B / BL1850B / BL1860B
  • Charger: DC18RC / DC18RD / DC18RE / DC18SD / DC18SE / DC18SF / DC18SH / DC18WC

Safety Warnings

• Read all safety warnings, instructions, illustrations, and specifications provided with this power tool.
• Keep work area clean and well lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust.
• Keep children and bystanders away while operating a power tool.

Electrical Safety

• Power tool plugs must match the outlet. Never modify the plug in any way.
• Avoid body contact with earthed or grounded surfaces.
• Do not expose power tools to rain or wet conditions.
• Do not abuse the cord. Keep cord away from heat, oil, sharp edges, or moving parts.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use.
• If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply.
• Power tools can produce electromagnetic fields (EMF) that are not harmful to the user. However, users of pacemakers and other similar medical devices should contact the maker of their device and/or doctor for advice before operating this power tool.

Personal Safety

• Stay alert, watch what you are doing, and use common sense when operating a power tool.
• Do not use a power tool while you are tired or under the influence of drugs, alcohol, or medication.

Product Usage Instructions

Step 1: Prepare the Work Area

Ensure the work area is clean and well-lit. Remove any clutter or obstacles that may cause accidents.

Step 2: Safety Precautions

Follow the safety warnings mentioned above to prevent electric shock, fire, and serious injury.

Step 3: Inserting the Battery Cartridge

1. Make sure the power tool is turned off.
2. Press the battery release button located on the side of the tool.
3. Insert the compatible battery cartridge (BL1815N, BL1820B, BL1830B, BL1840B, BL1850B, or BL1860B) into the battery compartment until it clicks into place.
4. Ensure the battery is securely attached.

Step 4: Blade Installation

1. Ensure the power tool is turned off and the battery cartridge is removed.
2. Locate the blade release lever on the front of the tool.
3. Pull the blade release lever forward to open the blade holder.
4. Insert the blade into the holder, making sure it is properly aligned.
5. Release the blade release lever to secure the blade in place.

Step 5: Power On and Operation

1. Press the power switch located on the handle to turn on the tool.
2. Adjust the speed dial to set the desired strokes per minute.
3. Hold the tool firmly with both hands and position the blade on the material to be cut.
4. Apply gentle pressure to start cutting. Let the tool do the work and do not force it.
5. Move the tool in a controlled manner along the cutting line.
6. Release the power switch to turn off the tool when finished.

Step 6: Battery Removal

1. Ensure the power tool is turned off.
2. Press the battery release button and remove the battery cartridge from the tool.

FAQ

Q: Can I use any other battery cartridges and chargers?

• A: No, only use the battery cartridges (BL1815N, BL1820B, BL1830B, BL1840B, BL1850B, or BL1860B) and chargers (DC18RC, DC18RD, DC18RE, DC18SD, DC18SE, DC18SF, DC18SH, or DC18WC) are listed in the user manual.
• Using other cartridges and chargers may cause injury and/or fire.

Q: What is the maximum cutting capacity for wood?

• A: The maximum cutting capacity for wood is 135 mm (5-5/16″).

SPECIFICATIONS

• Due to our continuing program of research and development, the specifications herein are subject to change without notice.
• Specifications may differ from country to country.
• The weight may differ depending on the attachment(s), including the battery cartridge. The lightest and heaviest combinations, according to EPTA-Procedure 01/2014, are shown in the table.

Applicable battery cartridge and charger

• Some of the battery cartridges and chargers listed above may not be available depending on your region of residence.
• WARNING: Only use the battery cartridges and chargers listed above. Use of any other battery cartridges and chargers may cause injury and/or fire.

SAFETY WARNINGS

General power tool safety warnings

• WARNING Read all safety warnings, instructions, illustrations, and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire, and/or serious injury.

Save all warnings and instructions for future reference

• The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

Work area safety

1. Keep the work area clean and well-lit. Cluttered or dark areas invite accidents.
2. Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases, or dust. Power tools create sparks that may ignite the dust or fumes.
3. Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

1. Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce the risk of electric shock.
2. Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges, and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
3. Do not expose power tools to rain or wet con-ditions. Water entering a power tool will increase the risk of electric shock.
4. Do not abuse the cord. Never use the cord for carrying, pulling, or unplugging the power tool. Keep the cord away from heat, oil, sharp edges, or moving parts. Damaged or entangled cords increase the risk of electric shock.
5. When operating a power tool outdoors, use an extension cord suitable for outdoor use. The use of a cord suitable for outdoor use reduces the risk of electric shock.
6. If operating a power tool in a damp location is unavoidable, use a ground fault circuit interrupter (GFCI) protected supply. The use of a GFCI reduces the risk of electric shock.
7. Power tools can produce electromagnetic fields (EMF) that are not harmful to the user. However, users of pacemakers and other similar medical devices should contact the maker of their device and/ or doctor for advice before operating this power tool.

Personal safety

1. Stay alert, watch what you are doing, and use common sense when operating a power tool.
   • Do not use a power tool while you are tired or under the influence of drugs, alcohol, or medication.
   • A moment of inattention while operating power tools may result in serious personal injury.
2. Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hats, or hearing protection used for appropriate conditions will reduce personal injuries.
3. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to a power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.
4. Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
5. Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
6. Dress properly. Do not wear loose clothing or jewelry. Keep your hair and clothing away from moving parts. Loose clothes, jewelry, or long hair can be caught in moving parts.
7. If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. The use of dust collection can reduce dust-related hazards.
8. Do not let familiarity gained from the frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.
9. Always wear protective goggles to protect your eyes from injury when using power tools. The goggles must comply with ANSI Z87.1 in the USA.
   • It is an employer’s responsibility to enforce the use of appropriate safety protective equipment by the tool operators and by other persons in the immediate working area.

Power tool use and care

1. Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
2. Do not use the power tool if the switch does not turn on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
3. Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools.
   • Such preventive safety measures reduce the risk of starting the power tool accidentally.
4. Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
5. Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts, and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
6. Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
7. Use the power tool, accessories tool bits, etc. according to these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
8. Keep handles and grasping surfaces dry, clean, and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.
9. When using the tool, do not wear cloth work gloves which may be entangled. The entanglement of cloth work gloves in the moving parts may result in personal injury.

Battery tool use and care

1. Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
2. Use power tools only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
3. When the battery pack is not in use, keep it away from other metal objects, like paper clips, coins, keys, nails, screws, or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
4. Under abusive conditions, liquid may be ejected from the battery; avoid contact. If contact accidentally occurs, flush with water. If liquid contacts the eyes, additionally seek medical help. Liquid ejected from the battery may cause irritation or burns.
5. Do not use a battery pack or tool that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion, or risk of injury.
6. Do not expose a battery pack or tool to fire or excessive temperature. Exposure to fire or temperature above 130 °C may cause an explosion.
7. Follow all charging instructions and do not charge the battery pack or tool outside the temperature range specified in the instructions.
   • Charging improperly or at temperatures outside the specified range may damage the battery and increase the risk of fire.

Service

1. Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.
2. Never service damaged battery packs. Service of battery packs should only be performed by the manufacturer or authorized service providers.
3. Follow instructions for lubricating and changing accessories.
4. Do not modify or attempt to repair the appliance or the battery pack except as indicated in the instructions for use and care.

Cordless jig saw safety warnings

1. Hold the power tool by insulated gripping surfaces, when performing an operation where the cutting accessory may contact hidden wiring.
   • Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
2. Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the workpiece by hand or against your body leaves it unstable and may lead to loss of control.
3. Always use safety glasses or goggles. Ordinary eyes or sunglasses are NOT safety glasses.
4. Avoid cutting nails. Inspect the workpiece for any nails and remove them before operation.
5. Do not cut oversize workpieces.
6. Check for the proper clearance around the workpiece before cutting so that the jig saw blade will not strike the floor, workbench, etc.
7. Hold the tool firmly.
8. Make sure the jigsaw blade is not contacting the workpiece before the switch is turned on.
9. Keep hands away from moving parts.
10. Do not leave the tool running. Operate the tool only when hand-held.
11. Always switch off and wait for the jig saw blade to come to a complete stop before removing the jig saw blade from the workpiece.
12. Do not touch the jigsaw blade or the workpiece immediately after the operation; they may be extremely hot and could burn your skin.
13. Do not operate the tool at no load unnecessarily.
14. Some materials contain chemicals that may be toxic. Take caution to prevent dust inhalation and skin contact. Follow material supplier safety data.
15. Always use the correct dust mask/respirator for the material and application you are working with.

SAVE THESE INSTRUCTIONS

• WARNING: DO NOT let comfort or familiarity with the product (gained from repeated use) replace strict adherence to safety rules for the subject product.
• MISUSE or failure to follow the safety rules stated in this instruction manual may cause serious personal injury.

Symbols

• The following shows the symbols used for the tool.

Important safety instructions for battery cartridge

1. Before using the battery cartridge, read all instructions and cautionary markings on
2. the battery charger,
3. the battery, and
4. the product using the battery.
5. Do not disassemble or tamper with the battery cartridge. It may result in a fire, excessive heat, or explosion.
6. If operating time has become excessively shorter, stop operating immediately. It may result in a risk of overheating, possible burns, and even an explosion.
7. If electrolyte gets into your eyes, rinse them out with clear water and seek medical attention right away. It may result in loss of your eyesight.
8. Do not short the battery cartridge:
9. Do not touch the terminals with any conductive material.
10. Avoid storing battery cartridges in a container with other metal objects such as nails, coins, etc.
11. Do not expose the battery cartridge to water or rain.

  * A battery short can cause a large current flow, overheating, possible burns, and even a breakdown.

6. Do not store and use the tool and battery cartridge in locations where the temperature may reach or exceed 50 °C (122 °F).
7. Do not incinerate the battery cartridge even if it is severely damaged or is completely worn out. The battery cartridge can explode in a fire.
8. Do not nail, cut, crush, throw, drop the battery cartridge, or hit against a hard object to the battery cartridge. Such conduct may result in a fire, excessive heat, or explosion.
9. Do not use a damaged battery.
10. The contained lithium-ion batteries are subject to the Dangerous Goods Legislation requirements.
    • For commercial transports e.g. by third parties, and forwarding agents, special requirements on packaging and labeling must be observed.
    • For preparation of the item being shipped, consulting an expert for hazardous material is required. Please also observe possibly more detailed national regulations.
    • Tape or mask off open contacts and pack up the battery in such a manner that it cannot move around in the packaging.
11. When disposing of the battery cartridge, remove it from the tool and dispose of it in a safe place. Follow your local regulations relating to the disposal of batteries.
12. Use the batteries only with the products specified by Makita. Installing the batteries to non-compliant products may result in a fire, excessive heat, explosion, or leak of electrolyte.
13. If the tool is not used for a long period, the battery must be removed from the tool.
14. During and after use, the battery cartridge may take on heat which can cause burns or low temperature burns. Pay attention to the handling of hot battery cartridges.
15. Do not touch the terminal of the tool immediately after use as it may get hot enough to cause burns.
16. Do not allow chips, dust, or soil to stick into the terminals, holes, and grooves of the battery cartridge. It may cause heating, catching fire, burst, and malfunction of the tool or battery cartridge, resulting in burns or personal injury.
17. Unless the tool supports the use near high-voltage electrical power lines, do not use the battery cartridge near high-voltage electrical power lines. It may result in a malfunction or breakdown of the tool or battery cartridge.
18. Keep the battery away from children.

• CAUTION: Only use genuine Makita batteries.
• Use of non-genuine Makita batteries, or batteries that have been altered, may result in the battery bursting causing fires, personal injury, and damage.
• It will also void the Makita warranty for the Makita tool and charger.

Tips for maintaining maximum battery life

1. Charge the battery cartridge before completely discharged. Always stop tool operation and charge the battery cartridge when you notice less tool power.
2. Never recharge a fully charged battery cartridge.
   • Overcharging shortens the battery service life.
3. Charge the battery cartridge at room temperature at 10 °C – 40 °C (50 °F – 104 °F). Let a hot battery cartridge cool down before charging it.
4. When not using the battery cartridge, remove it from the tool or the charger.
5. Charge the battery cartridge if you do not use it for a long period (more than six months).

FUNCTIONAL DESCRIPTION

• CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before adjusting or checking the function of the tool. Installing or removing the battery cartridge
• CAUTION: Always switch off the tool before installing or removing the battery cartridge.
• CAUTION: Hold the tool and the battery cartridge firmly when installing or removing the battery cartridge.
• Failure to hold the tool and the battery cartridge firmly may cause them to slip off your hands and result in damage to the tool and battery cartridge and a personal injury.
• To install the battery cartridge, align the tongue on the battery cartridge with the groove in the housing and slip it into place. Insert it until it locks in place with a little click.
• If you can see the red indicator as shown in the figure, it is not locked completely.
• To remove the battery cartridge, slide it from the tool while sliding the button on the front of the cartridge.

1. Red indicator
2. Button
3. Battery cartridge

CAUTION: Always install the battery cartridge fully until the red indicator cannot be seen. If not, it may accidentally fall out of the tool, causing injury to you or someone around you.
CAUTION: Do not install the battery cartridge forcibly. If the cartridge does not slide in easily, it is not being inserted correctly.

Tool/battery protection system

• The tool is equipped with a tool/battery protection system.
• This system automatically cuts off power to the motor to extend tool and battery life. The tool will automatically stop during operation if the tool or battery is placed under one of the following conditions:

Overload protection

• When the tool or battery is operated in a manner that causes it to draw an abnormally high current, the tool automatically stops without any indication.
• In this situation, turn the tool off and stop the application that caused the tool to become overloaded.
• Then turn the tool on to restart.

Overheat protection

• When the tool or battery is overheated, the tool stops automatically and the lamp blinks.
• In this case, let the tool and battery cool before turning the tool on again.

Over-discharge protection

• When the battery capacity is not enough, the tool stops automatically. In this case, remove the battery from the tool and charge the battery.
• Protections against other causes The Protection system is also designed for other causes that could damage the tool and allows the tool to stop automatically.
• Take all the following steps to clear the causes, when the tool has been brought to a temporary halt or stop in operation.

1. Turn the tool off, and then turn it on again to restart.
2. Charge the battery(ies) or replace it/them with a recharged battery(ies).
3. Let the tool and battery(ies) cool down.

If no improvement can be found by restoring the protection system, then contact your local Makita Service Center.

Indicating the remaining battery capacity

Only for battery cartridges with the indicator

• Press the check button on the battery cartridge to indicate the remaining battery capacity.
• The indicator lamps light up for a few seconds.

1. Indicator lamps
2. Check button

• NOTE: Depending on the conditions of use and the ambient temperature, the indication may differ slightly from the actual capacity.
• NOTE: The first (far left) indicator lamp will blink when the battery protection system works.

Selecting the cutting action

• This tool can be operated with an orbital or a straight line (up and down) cutting action.
• The orbital cutting action thrusts the jigsaw blade forward and increases the cutting speed.

1. Cutting action changing lever

• To change the cutting action, turn the cutting action changing lever to the desired cutting action position.
• Refer to the table to select the appropriate cutting action.

plastics.
For clean cuts in wood and plywood.
I| The small orbital cutting action| For cutting mild steel, aluminum, and hardwood.
II| Medium orbital cutting action| For cutting wood and plywood.
For fast cutting in aluminum and mild steel.
III| The large orbital cutting action| For fast cutting in wood and plywood.

Lighting up the front lamp

• CAUTION: Do not look in the light or see the source of light directly.
• To turn on the lamp, press the lock/unlock button. To turn off the lamp, press the lock/unlock button again.

1. Lamp
2. Lock/unlock button

• NOTICE: When the tool is overheated, the lamp blinks. Cool down the tool fully before operating the tool again.
• NOTE: Use a dry cloth to wipe the dirt off the lens of the lamp. Be careful not to scratch the lens of a lamp, or it may lower the illumination.

Switch action

• To turn on the tool, press the lock/unlock button. The tool turns into the standby mode.
• To start the tool, press the start/stop button in the standby mode.
• To stop the tool, press the start/stop button again.
• The tool turns into the standby mode. To turn off the tool, press the lock/unlock button in the standby mode.
• NOTE: If the tool is left for 10 seconds without any operation in the standby mode, the tool automatically turns off and the lamp goes off.
• NOTE: You can also stop and turn off the tool by pressing the lock/unlock button while the tool is operating.
• To decrease the brightness of the lamp, press and hold the lock/unlock button when turning into the standby mode. About 1 second after you start pressing the lock/ unlock button, the brightness of the lamp will start to decrease, so release the lock/unlock button when you reach the desired brightness. It turns the tool into the standby mode, too. About 3 seconds after you start pressing the lock/unlock button, the brightness of the lamp will be minimized and the brightness will not change after that.
• NOTE: The brightness of the lamp cannot be adjusted while the tool is in standby mode. To adjust the brightness of the lamp, turn off the tool.
• NOTE: There is no memory function for the brightness of the lamp. If you turn the lamp off and then turn it on, the brightness of the lamp will be maximized each time.

Speed adjusting dial

• The tool speed can be adjusted by turning the speed-adjusting dial. You can get the highest speed at 5 and the lowest speed at 1.

1. Speed adjusting dial

• Refer to the table to select the proper speed for the workpiece to be cut. However, the appropriate speed may differ with the type or thickness of the workpiece.
• In general, higher speeds will allow you to cut workpieces faster but the service life of the jigsaw blade will be reduced.

• NOTICE: The speed-adjusting dial can be turned only as far as 5 and back to 1. Do not force it past 5 or 1, or the speed-adjusting function may no longer work.

Electronic function

• The tool is equipped with electronic functions for easy operation.

Soft start

• The soft-start function minimizes start-up shock and makes the tool start smoothly.

Constant speed control

• Electronic speed control for obtaining constant speed.
• Possible to get a fine finish, because the tool speed is kept constant even under load conditions.

Soft no-load rotation function

• To reduce the vibration and align the jig saw blade with the cutting line easily, the tool automatically reduces the tool speed until the tool starts cutting the workpiece when the speed-adjusting dial is set at 2 or higher.
• Once the tool starts cutting the workpiece, the tool speed reaches the preset speed and keeps the speed until the tool stops.
• NOTE: When the temperature is low, this function may not be available. Also, depending on the material, jig saw blade, and tool speed, this feature may not be available.
• Disabling or enabling the soft no-load rotation function
• To disable or enable the soft no-load rotation function, follow the steps below.

1. Make sure that the tool is turned off.
2. Set the speed adjusting dial to “1”.
3. Press the lock/unlock button to turn on the tool.
4. Set the speed adjusting dial to “5” by turning it, and then set it to “1” by turn it back.

• The lamp blinks twice to indicate that the soft no-load rotation function is disabled. To enable this function again, perform the same procedure again.
• NOTE: If the soft no-load rotation function is disabled, the lamp blinks twice when the tool is turned on.
• NOTE: You can also disable or enable the soft no-load rotation function by changing the speed-adjusting dial from “5” to “1” and changing it from “1” to “5”.

Electric brake

• This tool is equipped with an electric brake. If the tool consistently fails to quickly stop after the start/stop button or the lock/unlock button is pressed, have the tool serviced at a Makita service center.

ASSEMBLY

• CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before carrying out any work on the tool.

Installing or removing jig saw blade

• CAUTION: Always clean out all chips or foreign matter adhering to the jig saw blade and/or blade holder. Failure to do so may cause insufficient tightening of the jig saw blade, resulting in a serious personal injury.
  CAUTION: Do not touch the jig saw blade or the workpiece immediately after operation. They may be extremely hot and could burn your skin.

• CAUTION: Always secure the jig saw blade firmly. Insufficient tightening of the jigsaw blade may cause blade breakage or serious personal injury.

• CAUTION: Use only B-type jig saw blades.

• Using blades other than B type causes insufficient tightening of the jig saw blade, resulting in a serious personal injury.

• CAUTION: When you remove the jigsaw blade, be careful not to hurt your fingers with the top of the jigsaw blade or the tips of the workpiece.

• Before installing the jig saw blade, make sure that the blade clamp lever is in the released position.

• To install the jigsaw blade, insert the jigsaw blade (teeth facing forward) into the jigsaw blade holder. The blade clamp lever moves to the fixed position and the jigsaw blade is locked.

• Make sure that the back edge of the jigsaw blade fits into the roller. Pull the jigsaw blade lightly to make sure that the jig saw blade does not fall off during operation.

1. Jig saw blade holder
2. Blade clamp lever (released position)
3. Blade clamp lever (fixed position)
4. Jig saw blade holder
5. Jig saw blade
6. Roller

• CAUTION: If the blade clamp lever does not move to the fixed position, the jig saw blade is not installed completely. Do not press the blade clamp lever by hand to the fixed position. It may damage the tool.
• To remove the jig saw blade, push the blade clamp lever forward as far as it will go. This allows the jigsaw blade to be released.

1. Jig saw blade holder
2. Blade clamp lever
3. Jig saw blade

• NOTE: If it is difficult to remove the jigsaw blade, turn the cutting action changing lever to position “III” and move the jigsaw blade holder to the bottom.
• To move the jig saw blade holder to the bottom, return the blade clamp lever fully to the fixed position once and slightly switch on the tool several times.
• NOTE: Occasionally lubricate the roller.

Hex wrench storage

• When not in use, store the hex wrench as shown in the figure to keep it from being lost.

1. Hex wrench

OPERATION

• CAUTION: Always hold the base flush with the workpiece. Failure to do so may cause jig saw blade breakage, resulting in a serious injury.
• CAUTION: Advance the tool very slowly when cutting curves or scrolling. Forcing the tool may cause a slanted cutting surface and jigsaw blade breakage.
• Turn the tool on without the jigsaw blade making any contact and wait until the jigsaw blade attains full speed. Then rest the base flat on the workpiece and gently move the tool forward along the previously marked cutting line.

1. Cutting line
2. Base

Bevel cutting

• CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before tilting the base.
• With the base tilted, you can make bevel cuts at any angle between 0° and 45° (left or right).
• Loosen the bolt on the back of the base with the hex wrench. Move the base so that the bolt is positioned in the center of the cross-shaped slot in the base.

1. Hex wrench
2. Bolt
3. Base

• Tilt the base until the desired bevel angle is obtained.
• The edge of the motor housing indicates the bevel angle by graduations.
• Then tighten the bolt to secure the base.

1. Edge
2. Graduation

Front flush cuts

• Loosen the bolt on the bottom of the base with the hex wrench and slide the base back. Then tighten the bolt to secure the base.

1. Hex wrench
2. Bolt
3. Base

Cutouts

• Cutouts can be made with either of two methods:
• Boring a starting hole” or “Plunge cutting”.

Boring a starting hole

• For internal cutouts without a lead-in cut from an edge, pre-drill a starting hole 12 mm (15/32″) or more in diameter. Insert the jigsaw blade into this hole to start your cut.

Plunge cutting

You need not bore a starting hole or make a lead-in cut if you carefully do as follows.

1. Touch the front edge of the base to the workpiece,  and tilt the tool with the jig saw blade point positioned just above the workpiece surface.
2. Apply pressure to the tool so that the front edge of the base will not move when you switch on the tool and gently lower the back end of the tool slowly.
3. As the jigsaw blade pierces the workpiece, slowly lower the base of the tool down onto the workpiece surface.
4. Complete the cut in the normal manner.

Finishing edges

• To trim edges or make dimensional adjustments, run the jigsaw blade lightly along the cut edges.

Metal cutting

• Always use a suitable coolant (cutting oil) when cutting metal. Failure to do so will cause significant jigsaw blade wear.
• The underside of the workpiece can be greased instead of using a coolant.

Dust extraction

Installing or removing the dust cover

Install the dust cover as shown in the figure.

1. Dust cover

To remove the dust cover, press one side of the cover, and then remove it as shown in the figure.

1. Dust cover

Installing or removing the dust nozzle

• You can connect this tool to a Makita vacuum cleaner by attaching the dust nozzle.
• Insert the dust nozzle into the tool.

1. Dust nozzle

To remove the dust nozzle, pull out the dust nozzle while pressing the button on the dust nozzle.

1. Button
2. Dust nozzle

Connecting the tool to the vacuum cleaner

• Connect the hose of the vacuum cleaner to the dust nozzle.

Rip fence

Optional accessory

• CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before installing or removing accessories.

Straight cuts

• When repeatedly cutting widths of 160 mm (6-5/16″) or less, use of the rip fence will ensure fast, clean, straight cuts.

1. Rip fence (Guide rule)

To install, insert the bar part into the square hole of the base with the fence part facing down. Slide the rip fence to the desired cutting width position, then tighten the bolt to secure it.

1. Hex wrench
2. Bolt
3. Rip fence (Guide rule)

Circular cuts

When cutting circles or arcs of 170 mm (6-11/16″) or less in radius, install the rip fence as follows.

1. Rip fence (Guide rule)

CAUTION: Do not touch the tip of the circular guide pin. The sharp tip of the circular guide pin can cause injury.

1. Insert the bar part into the square hole of the base with the fence part facing up.
2. Insert the circular guide pin through either of the two holes on the fence part. Screw the threaded knob onto the circular guide pin to secure the circular guide pin.
3. Threaded knob
4. Rip fence (Guide rule)
5. Circular guide pin
6. Bolt
7. Hex wrench
8. Slide the rip fence to the desired cutting radius, and tighten the bolt to secure it in place.

NOTE: Always use jig saw blade No. B-17, B-18, B-26, or B-27 when cutting circles or arcs.

Anti-splintering device

Optional accessory

• CAUTION: The anti-splintering device cannot be used when making bevel cuts.
• For splinter-free cuts, the anti-splintering device can be used.
• To install the anti-splintering device, move the tool base all the way forward and fit it from the back of the tool base.
• When you use the cover plate, install the anti-splintering device onto the cover plate.

1. Base
2. Anti-splintering device

Cover plate

Use the cover plate when cutting decorative veneers, plastics, etc. It protects sensitive or delicate surfaces from damage. Fit it on the bottom of the tool base.

1. Cover plate
2. Base

Guide rail adapter set

Optional accessory

• When cutting parallel and uniform width or cutting straight, the use of the guide rail and the guide rail adapter will ensure the production of fast and clean cuts.
• To install the guide rail adapter, insert the rule bar into the square hole of the base as far as it goes. Secure the bolt with the hex wrench securely.

1. Hex wrench
2. Rule bar
3. Bolt

• Insert the rule bar into the square hole of the guide rail adapter, and secure the screw firmly.
• Place the guide rail adapter on the guide rail.

1. Guide rail adapter
2. Guide rail
3. Screw

• NOTICE: Always use jig saw blades No. B-8, B-13, B-16, B-17, or 58 when using the guide rail and the guide rail adapter.

MAINTENANCE

• CAUTION: Always be sure that the tool is switched off and the battery cartridge is removed before attempting to perform inspection or maintenance.
• NOTICE: Never use gasoline, benzene, thinner, alcohol, or the like. Discoloration, deformation, or cracks may result.
• To maintain product SAFETY and RELIABILITY, repairs, and any other maintenance or adjustment should be performed by Makita Authorized or Factory Service Centers, always using Makita replacement parts.

OPTIONAL ACCESSORIES

• CAUTION: These accessories or attachments are recommended for use with your Makita tool specified in this manual.
• The use of any other accessories or attachments might present a risk of injury to persons.
• Only use accessory or attachment for its stated purpose.
• If you need any assistance with more details regarding these accessories, ask your local Makita Service Center.
• Jig saw blades
• Rip fence (guide rule) set
• Guide rail adapter set
• Anti-splintering device
• Cover plate
• Dust nozzle
• Dust cover
• Makita genuine battery and charger
• NOTE: Some items in the list may be included in the tool package as standard accessories. They may differ from country to country.

MAKITA LIMITED WARRANTY

• Please refer to the annexed warranty sheet for the most current warranty terms applicable to this product.
• If an annexed warranty sheet is not available, refer to the warranty details set forth at the below website for your respective country.
• United States of America: www.makitatools.com
• Canada: www.makita.ca
• Other countries:www.makita.com

WARNING

• Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects, or other reproductive harm. Some examples of these chemicals are:
• lead from lead-based paints,
• crystalline silica from bricks and cement and other masonry products, and
• arsenic and chromium from chemically treated lumber.
• Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well-ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
• Makita Corporation
• 3-11-8, Sumiyoshi-cho,
• Anjo, Aichi 446-8502 Japan
• www.makita.com

Documents / Resources

| makita XVJ05 Cordless Jig Saw [pdf] Instruction Manual
XVJ05 Cordless Jig Saw, XVJ05 Cordless Jig Saw, Saw
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References

• Makita Canada | The Leader In Power tool Technology
• MAKITA Industrial Power Tools - The Leader In Cordless with 18V LXT Lithium-Ion
• Makita U.S.A | Cordless and Corded Power Tools, Power Equipment, Pneumatics, Accessories

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