DCK KSM09-115S Angle Grinder Instruction Manual

DSM09-100S/ASM09-100S/KSM09-100S
DSM09-115S/ASM09-115S/KSM09-115S
DSM09-125S/ASM09-125S/KSM09-125S

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• Lead from lead-based paints,
• Crystalline silica from bricks and cement and other masonry products, and
• Arsenic and chromium from chemically treated lumber.
  Your risk from these exposures varies, depending on how often you do this type of work.
  To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.
  For more information go to www.P65Warnings.ca.gov.

General power tool safety warnings
WARNING Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery- operated (cordless) power tool.

1. Work area safety
   a) Keep work area clean and well lit. Cluttered or dark areas invite accidents.
   b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
   c) Keep children and bystanders away while operating a power tool.
   Distractions can cause you to lose control. tanders away while operating a power tool.
   Distractions can cause you to lose control.

2. Electrical safety
   a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
   b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators.
   There is an increased risk of electric shock if your body is earthed or grounded.
   c) Do not expose power tools to rain or wet conditions.
   Water entering a power tool will increase the risk of electric shock.
   d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
   e) When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
   f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

3. Personal safety
   a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.
   A moment of inattention while operating power tools may result in serious personal injury.
   b) Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
   c) Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool.
   Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
   d) Remove any adjusting key  or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
   e) Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
   f) Dress properly. Do not wear loose clothing or jewellery.
   Keep your hair, clothing and gloves away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
   g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.
   Use of dust collection can reduce dust-related hazards.

4. Power tool use and care
   a) Do not force the power tool.
   Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
   b) Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
   c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
   d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
   e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
   f) Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
   g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

5. Service
   a) Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained. Safety instructions for all operations
   Safety Warnings Common for Grinding, Sanding or Abrasive Cutting-Off Operations:
   a) This power tool is intended to function as a grinder, sander or cut-off tool.
   Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.
   b) Operations such as Polishing, Wire Brushing are not recommended to be performed with this power tool. Operations for which the power tool was not designed may create a hazard and cause personal injury.
   c) Do not use accessories which are not specifically designed and recommended by the tool manufacturer. Just because the accessory can be  attached to your power tool, it does not assure safe operation.
   d) The rated speed of the accessory must be at least equal to the maximum speed marked on the power tool. Accessories running faster than their rated speed can break and fly apart.
   e) The outside diameter and the thickness of your accessory must be within the capacity  rating of your power tool. Incorrectly sized accessories cannot be adequately guarded or controlled.
   f) Threaded mounting of accessories must match the grinder spindle thread.
   For accessories mounted by flanges, the arbour hole of the accessory must fit the locating diameter of the flange. Accessories that do not match the mounting hardware of the power tool will run out of balance, vibrate excessively and may cause loss of control.
   g) Do not use a damaged accessory. Before each use inspect the accessory such as abrasive wheels for chips and cracks, backing pad for cracks, tear or excess wear, wire brush for loose or cracked wires. If power tool or accessory is  dropped, inspect for damage or install an undamaged accessory. After inspecting and installing an accessory, position yourself and bystanders away from the plane of the rotating accessory and run the power tool at maximum no- load speed for one minute.
   Damaged accessories will normally break apart during this test time.
   h) Wear personal protective equipment. Depending on application, use face shield, safety goggles or safety glasses. As appropriate, wear dust mask, hearing protectors, gloves and workshop apron capable of stopping small abrasive  or workpiece fragments. The eye protection must be capable of stopping flying debris generated by various operations . The dust mask or respirator must be capable of filtrating particles
   generated by your operation.
   Prolonged exposure to high intensity noise may cause hearing loss.
   i) Keep bystanders a safe distance away from work area. Anyone entering the work area must wear personal protective equipment.
   Fragments of workpiece or of a broken accessory may fly away and cause injury beyond immediate area of operation.
   j) Hold the power tool by insulated gripping surfaces only, when performing an operation where the cutting accessory may contact hidden wiring or its own cord.
   Cutting accessory contacting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
   k) Position the cord clear of the spinning accessory. If you lose control, the cord may be cut or snagged and your hand or arm may be pulled into the spinning accessory.
   l) Never lay the power tool down until the accessory has come to a complete stop. The spinning accessory may grab the surface and pull the power tool out of your control.
   m) Do not run the power tool while carrying it at your side. Accidental contact with the spinning accessory could snag your clothing, pulling the accessory into your body.
   n) Regularly clean the power tool’s air vents. The motor’s fan will draw the dust inside the housing and excessive accumulation of powdered metal may cause electrical hazards.
   o) Do not operate the power tool near flammable materials.
   Sparks could ignite these materials.
   p) Do not use accessories that require liquid coolants. Using water or other liquid coolants may result in electrocution or shock.

Further safety instructions for all operations
Kickback and Related Warnings
Kickback is a sudden reaction to a pinched or snagged rotating wheel, backing pad, brush or any other accessory. Pinching or snagging causes rapid stalling of the rotating accessory which in turn causes the uncontrolled power tool to be forced in the direction opposite of the accessory’s rotation at the point of the binding.
For example, if an abrasive wheel is snagged or pinched by the workpiece, the edge of the wheel that is entering into the pinch point can dig into the surface of the material causing the wheel to climb out or kick out. The wheel may either  jump toward or away from the operator, depending on direction of the wheel’s movement at the point of pinching. Abrasive wheels may also break under these conditions.
Kickback is the result of power tool misuse and/or incorrect operating procedures or conditions and can be avoided by taking proper precautions as given below.
a) Maintain a firm grip on the power tool and position your body and arm to allow you to resist kickback forces.
Always use auxiliary handle, if provided, for maximum control over kickback or torque reaction during start- up. The operator can control torque reactions or kickback forces, if proper precautions are taken.
b) Never place your hand near the rotating accessory.
Accessory may kickback over your hand.
c) Do not position your body in the area where power tool will move if kickback occurs.
Kickback will propel the tool in direction opposite to the wheel’s movement at the point of snagging.
d) Use special care when working corners, sharp edges etc. Avoid bouncing and snagging the accessory.
Corners, sharp edges or bouncing have a tendency to snag the rotating accessory and cause loss of control or kickback.
e) Do not attach a saw chain woodcarving blade or toothed  saw blade. Such blades create frequent kickback and loss of control.

Additional safety instructions for grinding and cutting-off operations
Safety Warnings Specific for Grinding and Abrasive Cutting- Off Operations:
a) Use only wheel types that are recommended for your power tool and the specific guard designed for the selected wheel. Wheels for which the power tool was not designed cannot be adequately guarded and are unsafe.
b) The grinding surface of centre depressed wheels must be mounted below the plane of the guard lip. An improperly mounted wheel that projects through the plane of the guard lip cannot be adequately protected.
c) The guard must be securely attached to the power tool  and positioned for maximum safety, so the least amount of wheel is exposed towards the operator. The guard helps to protect the operator from broken wheel fragments, accidental contact with wheel and sparks that could ignite clothing.
d) Wheels must be used only for recommended applications. For example: do not grind with the side of cut-off wheel. Abrasive cutoff wheels are intended for peripheral grinding, side forces applied to these wheels may cause them to shatter.
e) Always use undamaged wheel flanges that are of correct size and shape for your selected wheel. Proper wheel flanges support the wheel thus reducing the possibility of wheel breakage. Flanges for cut-off wheels may be different from  grinding wheel flanges.
f) Do not use worn down wheels from larger power tools. Wheel intended for larger power tool is not suitable for the higher speed of a smaller tool and may burst.
Additional safety instructions for cutting-off operations
Additional Safety Warnings
Specific for Abrasive Cutting Off
Operations:
a) Do not “jam” the cut-off wheel or apply excessive pressure. Do not attempt to make an excessive depth of cut.
Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback or wheel breakage.
b) Do not position your body in line with and behind the rotating wheel. When the wheel, at the point of operation, is moving away from your body, the possible kickback may propel the spinning wheel and the power tool directly at you.
c) When wheel is binding or when interrupting a cut for any reason, switch off the power tool and hold the power tool motionless until the wheel comes to a complete stop.
Never attempt to remove the cut-off wheel from the cut while the wheel is in motion otherwise kickback may occur.
Investigate and take corrective action to eliminate the cause of wheel binding.
d) Do not restart the cutting operation in the workpiece. Let the wheel reach full speed and carefully re-enter the cut.
The wheel may bind, walk up or kickback if the power tool is restarted in the workpiece.
e) Support panels or any oversized workpiece to minimize the risk of wheel pinching and kickback. Large workpieces tend to sag under their own weight. Supports must be placed under the workpiece near the line of cut and near the edge  of the workpiece on both sides of the wheel.
f) Use extra caution when making a “pocket cut” into existing walls or other blind areas. The protruding wheel may cut gas or water pipes, electrical
wiring or objects that can cause kickback.
Additional safety instructions for sanding operations
Safety Warnings Specific for Sanding Operations:
a) Do not use excessively oversized sanding disc paper.
Follow manufacturers recommendations, when selecting sanding paper.
Larger sanding paper extending beyond the sanding pad presents a laceration hazard and may cause snagging, tearing of the disc or kickback.

Symbol
WARNING
To reduce the risk of injury, user must read instruction manual
Always wear eye protection
Conformity of US and CANADA
Class II tool

TECHNICAL DATA

(The letter “SM” means Angle Grinder)

Model| DSM09-100S
ASM09-100S
KSM09-100S| DSM09-115S
ASM09-115S
KSM09-115S| DSM09-125S
ASM09-125S
KSM09-125S
---|---|---|---
Rated Voltage| 120 V –| 120 V –| 120 V –
Rated Frequency| 60 Hz| 60 Hz| 60 Hz
Rated current| 6.7A| 6.7A| 6.7A
Rated Speed| 12000 /min| 11800 /min| 11800 /min
Spindle Thread| 3/8″-16UNC| 5/8″-11UNC| 5/8″-11UNC
Wheel Size| External dia.(mm)| cD410100mm)| 04-1/2″ (4)115mm)| 05″ (4125mm)
Internal dia. (mm)| 05/81016 mm)| 07/8″ (022 mm)| cp7/8″ (022 mm)
Net Weight Of The Machine| 3.6 lb(1.6 kg)| 4.41b(2kg)| 4.41b(2kg)

Intended use

The machine is intended for grinding of metal and stone materials, cutting of metal, sanding of metal without the use of water.
Mounting the Protective Devices
Before any work on the machine itself, pull the mains plug.
Note: After breakage of the grinding disc during operation or damage to the holding fixtures on the protection guard/power tool, the machine must promptly be sent to an after-sales service agent for maintenance. For addresses, see section “After-sales Service and Application Service”.
break, causing serious personal injury.

OPERATION INSTRUCTIONS

• Installing or Removing the Wheel Guard
  CAUTION:
  The wheel guard must be installed when using! Align the flange on the grinding wheel guard clamp with the notch on the gear housing cover. Then rotate the wheel guard 180 degrees clockwise. Make sure the screws have been  tightened.
  When removing the wheel guard, in reverse order.
  CAUTION: Always be sure that the tool is switched off and unplugged before installing or removing the wheel guard.
  

WARNINGS：

• When using an abrasive cut-off wheel, be sure to use only the special wheel guard designed for use with cut-off wheels.

• Never use cut-off wheel for side grinding.

• Do not “jam” the wheel or apply excessive pressure.
  Do not attempt to make an excessive depth of cut.
  Overstressing the wheel increases the loading and susceptibility to twisting or binding of the wheel in the cut and the possibility of kickback, wheel breakage and overheating of the motor may occur.

• Do not start the cutting operation in the workpiece.
  Let the wheel reach full speed and carefully enter into the cut moving the tool forward over the workpiece surface. The wheel may bind, walk up or kickback if the power tool is started in the workpiece.

• During cutting operations, never change the angle of the wheel. Placing side pressure on the cut-off wheel (as in grinding) will cause the wheel to crack and break, causing serious personal injury.Rated capacity Φ4”Rated capacity Φ4-1/2”&Φ5”

• Installing or Removing the Depressed Center Wheel Screw the inner flange onto the spindle, then put the wheel into the spindle and install it on the inner flange, and screw the outer flange to the spindle. Press the spindle lock  device to prevent the spindle from rotating. Then use the lock nut wrench to tighten the outer flange.
  CAUTION: Always be sure that the tool is switched off and unplugged before installing or removing it.

Auxiliary Handle
Operate your machine only with the auxiliary handle.
Screw the auxiliary handle on the right or left of the machine head depending on the working method

• Operation of Spindle Lock
  CAUTION: Never actuate the spindle lock when the spindle is moving. The tool may be damaged. Press the spindle lock to prevent spindle rotation when installing or removing accessories.
  

Observe correct mains voltage! The voltage of the pow- er source must agree with the voltage specified on the nameplate of the machine.
When operating the machine with power from mobile genera- tors that do not have sufficient reserve capacity or are not equipped with suitable voltage control with starting current amplification, loss of performance or untypical behavior can occur upon switching on.
Please observe the suitability of the power generator being used, particularly with regard to the mains voltage and frequency.

Operation of Switch
When the switch button is left to the “0” position, the tool starts. When the switch button moves to the right to the “1” position, the tool stops turning
CAUTION:
Before plugging in the tool, always check to see that the switch actuates properly and returns to the “OFF” position when the rear of the switch lever is depressed.

Operation
Generally, the edge of the grinding wheel should maintain an angle of 15° -30 ° with the surface of the workpiece.
Do not operate in the direction of B when using the new grinding wheel, as this will cut off the machining parts. Once the edge of the wheel has been rounded off by use, the wheel may be worked in both A and B directions.
Attention：
Do not exert too much force on the tool.
Due to the weight of the tool itself will form an appropriate pressure, the imposition of pressure will lead to damage to the grinding wheel, resulting in personal hazards.

MAINTENANCE AND SERVICING INSTRUCTIONS

• Maintenance and Cleaning
  CAUTION: Always be sure that the tool is switched off and unplugged before attempting to perform inspection or maintenance.

• Clean the air vents
  The air inlet and air outlet of the tool should be cleaned regularly or at any time when it is blocked.
  The removable air window can be drawn from the entire machine to remove dust.
  

Please store and handle the accessory(-ies) carefully.
If the replacement of the supply cord is necessary, this has to be done by the manufacturer or his agent in order to avoid a safety hazard.

Jiangsu Dongcheng M&E Tools Co.,Ltd.
Power Tools Industrial Park of Tianfen, Qidong City, Jiangsu
Province, P.R.China
www.dongcheng-tools.com

References

• The domain name trabajo.la is for sale
• P65Warnings.ca.gov

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