GENERAC XG03245 Protector Standby Generators Liquid Cooled Gaseous Engine Installation Guide

GENERAC XG03245 Protector Standby Generators Liquid Cooled Gaseous Engine

STANDARD FEATURES

• Power Zone® 410 Controller, NFPA 110 Capable
• Cellular Connectivity for Mobile Link and Fleet
• Quiet Operation
• Corrosion Resistant Enclosure & Frame
• 5 Year/2,000 Hour Limited Warranty
• Hi Motor Starting, Surge Capacity
• Fuel Efficiency
• Controller-Selectable Fuel Type – Natural Gas or Propane Vapor
• 1-Phase or Configurable 3-Phase Voltage Output
• Single-Side Regular Maintenance Access
• EPA & SCAQMD Exhaust Emissions Certified
• As close as 18 in (457 mm) offset distance from the structure

OPTIONAL FIELD-INSTALLABLE FEATURES

Available as field-installable kits

• Generator Ready-Status Indicator
• Emergency Stop
• NFPA 110 Control & Annunciation
• Cold Weather Operation Aids
• Additional Level 2 Sound Reduction
• Extreme High Wind
• Provisions for Rooftop and Elevated Mounting
• Baseframe Block-off
• Engine Fluid Containment
• Seismic Anchoring

FEATURES

• INNOVATIVE DESIGN
  and prototype TESTING are key components of GENERAC’S success in “IMPROVING POWER BY DESIGN.” But it doesn’t stop there. Total commitment to component testing, reliability testing, and environmental testing, destruction and life testing, plus testing to applicable CSA, NEMA, EGSA, and other standards, allow you to choose GENERAC POWER SYSTEMS with the confidence that these systems will provide superior performance.

• MOBILE LINK® CONNECTIVITY
  Standard cellular connectivity is included with every XG generator, Mobile Link allows users to monitor generator status from anywhere in the world using a smartphone, tablet, or PC. Easily access
  information such as the current operating status and maintenance alerts. Users can connect an account to an authorized service dealer for fast, friendly, and proactive service. With Mobile Link, users are taken care of before the next
  power outage.

• SOLID-STATE, FREQUENCY COMPENSATED VOLTAGE REGULATION.
  This state-of-the-art power maximizing regulation system is standard on all Generac models. It provides optimized FAST RESPONSE to changing load conditions and MAXIMUM MOTOR STARTING CAPABILITY by electronically torque matching the surge loads to the engine. Digital voltage regulation at ±1%.

• SINGLE SOURCE SERVICE RESPONSE
  Generac’s extensive dealer network provides parts and service know-how for the entire unit, from the engine to the smallest electronic component.

• GENERAC TRANSFER SWITCHES
   Long life and reliability are synonymous with GENERAC POWER SYSTEMS. One reason for this confidence is the GENERAC product line is offered with its own transfer systems and controls for total system compatibility.

GENERATOR OUTPUT

Voltage

| XG03245| XG04045
---|---|---
Natural Gas| Liquid Propane| Natural Gas| Liquid Propane
Power (kW)| Current (A)| Power (kW)| Current (A)| Power (kW)| Current (A)| Power (kW)| Current (A)
120/240 1–Phase| 32| 133| 32| 133| 40| 167| 40| 167
208/120 3–Phase| 32| 111| 32| 111| 40| 139| 40| 139
240/120 3–Phase| 32| 96| 32| 96| 40| 120| 40| 120
480/277 3–Phase| 32| 48| 32| 48| 40| 60| 40| 60

VOLTAGE REGULATION

GOVERNOR SPECIFICATIONS

ALTERNATOR SYSTEM SPECIFICATIONS

Voltage Output

| ****

120/240 V Only

| 208/120 V; Configurable for 480/277 or 240/120 V with Optional Field- Installable VCC| ****

120/240 V Only

| 208/120 V; Configurable for 480/277 or 240/120 V with Optional Field- Installable VCC
Circuit Breaker (CB) Size| 150 A| Not Included; Optional Field-Installable Kit| 200 A| Not Included; Optional Field-Installable Kit
Type| Synchronous| Synchronous
Rotor Insulation Class| F| F
Stator Insulation Class| H| H
Telephone Interference Factor (TIF)| <50| <50
Bearings| Sealed Ball| Sealed Ball
Coupling| Flexible Disc| Flexible Disc
Excitation System| Direct| Direct

ENGINE SPECIFICATIONS

77°F)
Altitude Derate| 1% per every 100 m above 183 m (3% per every 1000 ft above 600 ft)
Exercise Speed (RPM)| 1,200
Operating Speed (RPM)| 1,800

SOUND EMISSIONS

ENGINE LUBRICATION SYSTEM

COOLING SYSTEM

FUEL TYPES

FUEL CONSUMPTION

Rated Load

| XG03245| XG04045
---|---|---
Natural Gas| Liquid Propane| Natural Gas| Liquid Propane
(m3/h)| (CFH)| L/h| (US gph)| m3/h| (CFH)| L/h| (US gph)
25%| 4.8| 169| 8.3| 2.2| 5.2| 184| 10.0| 2.6
50%| 6.8| 240| 12.9| 3.4| 8.2| 289| 14.5| 3.8
75%| 9.5| 335| 15.8| 4.2| 11.1| 392| 17.7| 4.7
100%| 11.5| 406| 18.5| 4.9| 14.0| 494| 21.7| 5.7

ELECTRICAL SYSTEM

POWER ZONE 410 CONTROLLER

Standard Features

• 128 x 64 Graphical Display with Heater
• Multi-Lingual
• Three-Phase Sensing Digital Voltage Regulator
• Full Range Standby Operation
• Full System Status
  • Three-Phase AC Voltage
  • Three Phase Current
  • Power
  • Power Factor
  • Oil Pressure
  • Engine Coolant Temperature
  • Oil Temperature (check for oil temp sensor)
  • Fuel Pressure
  • Engine Speed
  • Battery Voltage
  • Output Frequency
  • Time
  • Date
  • Load On-Line Power and Gen Power
  • Hourmeter
  • Service Reminders
  • Fault History (Alarm Log)
• Remote Communications
• Programmable Auto Crank
• Emergency Stop
• Not in Auto Flashing Light
• Selectable Low-Speed Exercise
• NFPA 110 Capable
• 5A Integrated Battery Charger
  • Standard Protections
• Low Oil Pressure
• Low Coolant Level
• High/Low Coolant Temperature
• Oil Temperature
• Over/Under Speed
• Over/Under Voltage
• Over/Under Frequency
• Over/Under Current
• Overload
• Battery Voltage
• Battery Charger Current
• Phase-to-Phase and Phase-to-Neutral Short Circuits (I2T Algorithm)
• Ground Fault

Display

• Easy Menu Structure
• Multi-lingual (English, Spanish, French)
• On-Screen Editable Parameters
• Key Function Monitoring
  • Three Phase Voltage, Amperage, Power, Apparent Power, Reactive Power
  • Selectable Average or Line-to-Neutral Voltage Measurements
  • Frequency
  • Engine Speed
  • Engine Coolant Temperature
  • Oil Pressure
  • Battery Voltage
  • Warning and Alarm Indication
  • Diagnostics
  • Maintenance Events/Information
  • Hourmeter

Control Panel

• Auto/Off/Manual
• Operation Through Onboard Buttons or Optional Key Switch
• Indication Through Display Screen and LEDs
• Audible Alarm and Silence
• Auxiliary Shutdown Rocker Switch (on controller)
• Not-in-Auto Indication
• Voltage Regulation
• Digital Control
• Three Phase Sensing
• Variable V/F Slope Settings
• Negative Power Limit
• Loss of Sensing Protection
• Fault Protection (I2T Function)
• High Voltage Limit
• Low Voltage Limit
• Maximum Power Limit
• Governor Functionality
• Speed Control through ECM Integration

Communications Ports

• 1 CANbus Port
• 1 USB Port (for Configuration Transfer and Firmware Upgrades)
• 1 RS-485 Modbus Master Port (for External RAP/RRP/External I/O Modules)
• 1 RS-485 Modbus Slave Port (for other uses, e.g. Building Management)
• 2 RS-232 Communication Ports (for Tether or other uses)
• Codes And Standards
• UL 6200
• CE
• NFPA 110

ACCESSORIES

3-Phase XG Generator Model Kits
XG03245–XG04045 ‘G’ 208/120 V 3-

Phase Voltage Configuration Cartridge

| G0099010| Voltage Configuration Cartridge (VCC) for 208/120 V 3-Phase output; INSTALLED in every 3- phase XG03245 and XG04045 model.
XG03245–XG04045 ‘J’ 240/120 V 3-

Phase Voltage Configuration Cartridge

| G0099020| Voltage Configuration Cartridge (VCC) for 240/120 V 3-Phase output; NOT included with any XG03245 or XG04045 model.
XG03245–XG04045 ‘K’ 480/277 V 3-

Phase Voltage Configuration Cartridge

| G0099030| Voltage Configuration Cartridge (VCC) for 480/277 V 3-Phase output; NOT included with any XG03245 or XG04045 model.
60 A 3–Pole Circuit Breaker (CB) Kit| G0099040| 3–pole, 60 A CB and mounting hardware (typical for 32kW, 480/277 V 3–phase generator)
70 A 3–Pole Circuit Breaker (CB) Kit| G0099190| 3–pole, 70 A CB and mounting hardware (typical for 40kW, 480/277 V 3–phase generator)
80 A 3–Pole Circuit Breaker (CB) Kit| G0099050| 3–pole, 80 A CB and mounting hardware (typical for 40kW, 480/277 V 3–phase generator)
100 A 3–Pole Circuit Breaker (CB) Kit| G0099060| 3–pole, 100 A CB and mounting hardware (typical for 32kW, 240/120 V 3–phase generator)
125 A 3–Pole Circuit Breaker (CB) Kit| G0099070| 3–pole, 125 A CB and mounting hardware (typical for 32kW, 208/120 V 3–phase generator)
150 A 3–Pole Circuit Breaker (CB) Kit| G0099080| 3– pole, 150 A CB and mounting hardware (typical for 40kW, 240/120 or 208/120 V 3– phase generator)
175 A 3–Pole Circuit Breaker (CB) Kit| G0099090| 3–pole, 175 A CB and mounting hardware (typical for 40kW, 208/120 V 3–phase generator)
200 A 3–Pole Circuit Breaker (CB) Kit| G0099200| 3–pole, 200 A CB and mounting hardware (typical for 40kW, 208/120 V 3–phase generator)
Control System Kits
Generator Ready-Status Indicator Kit| G0099100| 3-color LED display providing at-a-glance indication of generator ready-to-run status.
Enclosure-Mounted E-Stop Kit| G0079930| Emergency Stop switch that is mounted to the exterior of the generator enclosure.
Remotely Mounted E-Stop Kit| G0089350| Emergency Stop switch that can be mounted separate from the generator such as near an electrical panel.

Smart Management Module, 50 A

| ****

G0070000

| 50 A Smart Management Module (SMM) helps optimize the performance of the standby generator by managing large electrical loads upon startup and shed them to aid in recovery when overloaded.

Smart Management Module, 100 A

| ****

G0070060

| 100 A Smart Management Module (SMM) helps optimize the performance of the standby generator by managing large electrical loads upon startup and shed them to aid in recovery when overloaded.
LP Fuel Level Monitor| G0070050| The Tank Utility monitor integrates with Mobile Link to provide tank level readings, offering customers peace of mind.
Power Zone Kits

NFPA 110 Controller Kit

| ****

G0099120

| Adds Key Switch, Alarm Horn, and E-stop switch to Power Zone 410 controller; mounted below controller and visible through cover; requires G0098511, G0098521, or G0098531 to be considered for NFPA 110 standard.
Remote Annunciator Panel with 8 Relays| G0098511| Remote annunciator panel with relays to be mounted within structure provided backup power.
Remote Relay Panel| G0098521| Remote relay panel without LEDs or keypad to be mounted within structure provided backup power.
Remote Annunciator Panel without Relays| G0098531| Remote annunciator panel without relays to be mounted within structure provided backup power.
Power Zone Gateway| Coming Soon| Provides an Ethernet connection to the generator instead of cellular; connects to the PZ410 controller.
Operating Environment Kits
Battery Heater Kit| G0079920| Recommended for operating environments where the temperature drops below 0°C (32°F); externally powered by 120 VAC, 60 Hz.
Engine Block Heater Kit| G0079900| Recommend for operating environments where the temperature drops below -18°C (0° F); externally powered by 120 VAC, 60 Hz.
---|---|---
Additional Level 2 Sound Reduction Kit| G0099110| Further reduces sound level of generator; assembles to top of generator enclosure exhaust discharge area.
Extreme High Wind Kit| G0099130| Increases wind speed rating of generator to 300 km/h (186 mph); assembles to exterior of generator enclosure and frame.
Installation Kits
Rooftop & Elevated Mounting Sub- Baseframe Structure Kit| G0099140| Support structure for mounting a generator on a rooftop or elevated frame; does NOT include the frame itself.
Baseframe Block-off Kit| G0099150| Aluminum panel to close off the bottom of the generator; ensures proper airflow through the generator while keeping objects out.

Engine Fluid Containment Kit

|

G0099160

| Containment pan to capture 110% of all engine oil and coolant; Includes a sensor to detect the presence of fluid in the pan to display a warning on the controller screen; includes Power Zone I/O Extender.

Seismic Anchoring Kit

|

G0099170

| Anchor bolts for securing the generator in a defined, seismically active area with recommended mounting surface recommendations; does not supersede local building codes or requirements.
Maintenance Kits
4.5 L Gaseous Engine Regular Maintenance Kit| G0079910| Regular maintenance kit includes oil filter, oil funnel, air filter, and spark plugs.

Metro Gray Enclosure Touch-up Paint Kit

|

G0099180

| If the generator enclosure is scratched or damaged, it is important to touch-up the paint to protect against corrosion. The paint kit includes the necessary paint to properly maintain or touch-up a generator enclosure.
Transfer Switch Kits

3-Phase Voltage Sensing Kit for 240/120 & 208/120 V RTS Transfer Switch

|

G0074110

| 3-Phase Voltage Sensing Kit required for RTS Transfer Switches when used with the Power Zone 410 controller for G’ 208/120 orJ’ 240/120 V 3-phase voltage; applies to 3-phase XG03245 and XG04045 models configured for G’ or J’ voltage.

3-Phase Voltage Sensing Kit for 480/277 V RTS Transfer Switch

|

G0074120

| 3-Phase Voltage Sensing Kit required for RTS Transfer Switches when used with the Power Zone 410 controller for K’ 480/277 V 3-phase voltage; applies to 3-phase XG03245 and XG04045 models configured forK’ voltage.

Generac Power Systems, Inc. | S45 W29290 HWY. 59 | Waukesha, WI 53189 | generac.com
©2023 Generac Power Systems, Inc. All rights reserved. All specifications are subject to change without notice.

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