SUNSYNK SYNK-8K-SG04LP3 Three Phase Hybrid Inverter Instruction Manual
- June 15, 2024
- SUNSYNK
Table of Contents
- SYNK-8K-SG04LP3 Three Phase Hybrid Inverter
- Product Information
- Specifications
- Safety
- Product Introduction
- Technical Specifications
- Installation
- Parts List
- Selecting the Mounting Area
- Mounting the Inverter
- Function Port Definition
- Battery Connection
- Temperature Sensor Connection for Lead-Acid Battery
- Connecting the AC and Backup Load Connection
- Connecting the CT Coil
- Meter Connection
- Earth Connection (MANDATORY)
- PV Connection
- PV Module Selection
- PV Module Wiring
- Wiring System for the Inverter
- Wiring Diagram
- Typical Application Diagram of Diesel Generator
- Three Phase Parallel Connection Diagram
- Operation
- Display
- Switching ON/OFF
- Home Page
- Status Page
- System Flow Page
- Setup Page
- Set Time (Clock)
- Set Company Name / Beeper / Auto dim
- Factory Reset and Lock Code
- Battery Setup Page
- Generator & Battery Page
- Battery Discharge Page
- Setting Up a Lithium Battery
- Program Charge & Discharge Times
- Grid Supply Page
- Advanced Settings for Paralleling Inverters
- References
- Read User Manual Online (PDF format)
- Download This Manual (PDF format)
SYNK-8K-SG04LP3 Three Phase Hybrid Inverter
Product Information
Specifications
-
Model: SYNK-8K-SG04LP3 / SYNK-10K-SG04LP3 /
SYNK-12K-SG04LP3 -
Manufacturer: Global Tech China Ltd
-
Address: 3 Floor, Wai Yip Industrial Building, 171 Wai Yip
Street, Kwun Tong, Kowloon, Hong Kong -
Contact: Tel: +852 2884 4318, Fax: +8522884 4816, Email:
sales@sunsynk.com -
Version: v.29 (03/28/23)
Product Usage Instructions
Safety
This device should only be used in accordance with the
instructions within this manual and in compliance with local,
regional, and national laws and regulations. Only allow this device
to be installed, operated, maintained, and repaired by other
person(s) who have read and understood this manual. Ensure the
manual is included with this device should it be passed to a third
party.
DO NOT allow minors, untrained personnel, or person(s) suffering
from a physical or mental impairment that would affect their
ability to follow this manual, install, maintain or repair this
device.
Any untrained personnel who might get near this device while it
is in operation MUST be informed that it is dangerous and
instructed carefully on how to avoid injury.
Product Introduction
The Three-Phase Hybrid Inverter is a high-power inverter
designed for use in residential and commercial applications. It
combines solar power generation, battery storage, and grid supply
capabilities to provide a reliable and efficient energy
solution.
System Overview
The system consists of the Three-Phase Hybrid Inverter, PV
modules, batteries, and various connection components. It allows
for the utilization of solar energy, battery storage, and grid
supply to power electrical loads.
Product Size
The size of the Three-Phase Hybrid Inverter depends on the
model:
- SYNK-8K-SG04LP3: [Size]
- SYNK-10K-SG04LP3: [Size]
- SYNK-12K-SG04LP3: [Size]
Features
- [Feature 1]
- [Feature 2]
- [Feature 3]
Basic System Architecture
The basic system architecture of the Three-Phase Hybrid Inverter
includes PV module input, battery input, grid input, and load
output. The inverter manages the power flow between these
components to optimize energy usage and ensure a stable power
supply.
Technical Specifications
Here are the technical specifications of the Three-Phase Hybrid
Inverter:
- [Specification 1]
- [Specification 2]
- [Specification 3]
Installation
Parts List
Before starting the installation process, ensure that you have
all the necessary parts. The parts list for the Three-Phase Hybrid
Inverter installation includes:
- [Part 1]
- [Part 2]
- [Part 3]
Selecting the Mounting Area
Choose a suitable location for mounting the Three-Phase Hybrid
Inverter. Consider factors such as proper ventilation,
accessibility, and protection from environmental elements. Ensure
that the mounting area meets the specified requirements in the
manual.
Mounting the Inverter
Follow these steps to mount the Three-Phase Hybrid Inverter:
- [Step 1]
- [Step 2]
- [Step 3]
Function Port Definition
The function ports of the Three-Phase Hybrid Inverter serve
different purposes. Refer to the manual for the detailed definition
and usage of each function port.
Battery Connection
To connect the battery to the Three-Phase Hybrid Inverter,
follow these steps:
- [Step 1]
- [Step 2]
- [Step 3]
Temperature Sensor Connection for Lead-Acid Battery
If you are using a lead-acid battery, connect the temperature
sensor as per the instructions provided in the manual.
Connecting the AC and Backup Load Connection
For connecting the AC and backup loads, refer to the manual for
detailed instructions.
Connecting the CT Coil
The CT coil is used for current measurement. Follow the manual
instructions to connect the CT coil properly.
Meter Connection
If you are using a CHNT meter, follow the system connection
instructions provided in the manual.
Earth Connection (MANDATORY)
Ensure proper earth connection for the Three-Phase Hybrid
Inverter. Failure to do so may result in electrical hazards. Follow
the manual instructions for earth connection.
PV Connection
For connecting PV modules to the inverter, follow these
steps:
- [Step 1]
- [Step 2]
- [Step 3]
PV Module Selection
When selecting PV modules, consider factors such as power
rating, voltage, and compatibility with the inverter. Refer to the
manual for guidelines on PV module selection.
PV Module Wiring
Follow the wiring instructions provided in the manual to connect
the PV modules to the inverter.
Wiring System for the Inverter
The inverter requires a proper wiring system to ensure safe and
efficient operation. Consult the manual for detailed instructions
on setting up the wiring system.
Wiring Diagram
Refer to the provided wiring diagram in the manual for a visual
representation of the wiring connections.
Typical Application Diagram of Diesel Generator
If you are using a diesel generator in conjunction with the
Three-Phase Hybrid Inverter, consult the manual for a typical
application diagram.
Three Phase Parallel Connection Diagram
If you need to connect multiple Three-Phase Hybrid Inverters in
parallel, refer to the parallel connection diagram provided in the
manual.
Operation
Display
The Three-Phase Hybrid Inverter features a display panel that
provides information about the system status and allows for
configuration settings. Familiarize yourself with the display and
its functions as described in the manual.
Switching ON/OFF
To switch the Three-Phase Hybrid Inverter ON/OFF, follow the
specified procedure outlined in the manual.
Home Page
The Home Page on the display provides an overview of the system
status and key information. Refer to the manual for a detailed
explanation of the Home Page features.
Status Page
The Status Page displays real-time information about the system
operation and performance. Consult the manual for a comprehensive
description of the Status Page.
System Flow Page
The System Flow Page illustrates the power flow within the
system. Review the manual to understand how to interpret and
utilize the information displayed on the System Flow Page.
Setup Page
The Setup Page allows for configuration settings of various
parameters. Follow the instructions in the manual to navigate and
modify settings on the Setup Page.
Set Time (Clock)
Set the time on the Three-Phase Hybrid Inverter’s clock
according to your local time zone. The manual provides instructions
on how to set the time accurately.
Set Company Name / Beeper / Auto dim
Customize the display settings by setting the company name,
enabling or disabling the beeper sound, and configuring auto
dimming features. Follow the manual instructions to adjust these
settings.
Factory Reset and Lock Code
If necessary, perform a factory reset on the Three-Phase Hybrid
Inverter to restore default settings. The manual also explains how
to set a lock code for security purposes.
Battery Setup Page
Access the Battery Setup Page to configure battery-related
settings. Consult the manual for detailed instructions on using the
Battery Setup Page.
Generator & Battery Page
The Generator & Battery Page provides options for
configuring the interaction between the generator and the battery.
Refer to the manual for guidance on using the Generator &
Battery Page.
Battery Discharge Page
Manage battery discharge settings using the Battery Discharge
Page. The manual explains how to adjust the discharge parameters
effectively.
Setting Up a Lithium Battery
If you are using a lithium battery, follow the instructions in
the manual to set up the Three-Phase Hybrid Inverter for
compatibility with lithium battery technology.
Program Charge & Discharge Times
Customize the charge and discharge times of the battery
according to your specific requirements. The manual provides
instructions on programming charge and discharge times.
Grid Supply Page
The Grid Supply Page allows for configuration settings related
to grid supply operations. Refer to the manual for guidance on
using the Grid Supply Page.
Advanced Settings for Paralleling Inverters
If you have multiple Three-
THREE-PHASE HYBRID INVERTER
INSTALLER MANUAL
SYNK-8K-SG04LP3 / SYNK-10K-SG04LP3 / SYNK-12K-SG04LP3
Global Tech China Ltd, 3 Floor, Wai Yip Industrial Building. 171 Wai Yip
Street, Kwun Tong, Kowloon, Hong Kong. Tel: +852 2884 4318 Fax: +8522884 4816
www.sunsynk.com / sales@sunsynk.com
v.29 (03/28/23)
PLEASE RETAIN FOR FUTURE REFERENCE
PREFACE
This Installer Manual contains information for proper installation, operation,
maintenance, and care of the Sunsynk Three-Phase Hybrid Inverter. A deep
understanding of the instructions described in this document will help you get
the most out of your new inverter. This document should be read thoroughly,
and all the procedures described in this manual should be followed carefully.
If you have questions or concerns about this product’s operation and
maintenance, please get in touch with our customer support. All personnel
involved in this machine’s installation, setup, operation, maintenance, and
repair should read and understand this manual, mainly its safety instructions.
Substandard performance and longevity, property damage, and personal injury
may result from not knowing and following these instructions. In order to
ensure long product life, Sunsynk recommends that you utilize the product and
perform maintenance by correctly following the instructions described in this
guide. The manufacturer’s warranty does not cover any damage resulting from
the neglect of these instructions. Sunsynk assumes no liability for damage
caused by the operation contrary to what is specified in this operating
manual. All information in this User Guide is based on the latest product
information available at the time of printing approval. Sunsynk reserves the
right to make changes at any time without notice and without incurring any
obligation. Please always keep this manual with the inverter as a reference
for everyone using this product.
2 THREE PHASE HI 8~12kW | Installer Manual
Table of Contents
1.SAFETY
6
1.1.General Safety
6
1.2.Symbols
6
1.3.Safety Instructions
7
1.4.Disposal Remarks
7
2.PRODUCT INTRODUCTION
8
2.1.System Overview
8
2.2.Product Size
9
2.3.Features
10
2.4.Basic System Architecture
11
3.TECHNICAL SPECIFICATIONS
12
4.INSTALLATION
15
4.1.Parts List
15
4.2.Selecting the Mounting Area
16
4.3.Mounting the Inverter
17
4.4.Function Port Definition
19
4.5.Battery Connection
20
4.5.1.Temperature Sensor Connection for Lead-Acid Battery
21
4.5.2.Connecting the AC and Backup Load Connection
22
4.6.Connecting the CT Coil
24
4.7.Meter Connection
25
4.7.1.System Connection for the CHNT Meter
25
4.8.Earth Connection (MANDATORY)
25
4.9.PV Connection
27
4.9.1.PV Module Selection
27
4.9.2.PV Module Wiring
27
4.10.Wiring System for the Inverter
29
4.11.Wiring Diagram
32
4.12.Typical Application Diagram of Diesel Generator
33
4.13.Three Phase Parallel Connection Diagram
34
3 THREE PHASE HI 8~12kW | Installer Manual
5.OPERATION
35
5.1.Display
35
5.2.Switching ON/OFF
35
5.3.Home Page
36
5.4.Status Page
36
5.5.System Flow Page
37
5.6.Setup Page
38
5.7.Set Time (Clock)
39
5.8.Set Company Name / Beeper / Auto dim
39
5.9.Factory Reset and Lock Code
40
5.10.Battery Setup Page
41
5.11.Generator & Battery Page
42
5.12.Battery Discharge Page
44
5.13.Setting Up a Lithium Battery
46
5.14.Program Charge & Discharge Times
53
5.15.Grid Supply Page
55
5.16.Advanced Settings for Paralleling Inverters
56
5.17.Solar Power Generated
59
5.18.Grid Power
59
5.19.Advanced Settings for Wind Turbines
60
5.20.Advanced Settings for Auxiliary Load
61
5.21.Advanced Settings for Peak Shaving
63
5.22.Fault Codes
63
5.23.Operation Modes
66
5.23.1.MODE I: Basic
66
5.23.2.MODE II: With Generator
66
5.23.3.MODE III: With Smart-Load
67
5.23.4.MODE IV: AC Couple
67
6.COMMISSIONING
68
6.1.Start-Up / Shutdown Procedure
68
6.2.Information for Commissioning the Inverter
68
6.3.GDFI Fault
69
7.MAINTENANCE
69
APPENDIX A
70
4 THREE PHASE HI 8~12kW | Installer Manual
APPENDIX B
70
APPENDIX C
70
APPENDIX D
70
APPENDIX E
71
5 THREE PHASE HI 8~12kW | Installer Manual
1.SAFETY
1.1.General Safety
This device should only be used in accordance with the instructions within
this manual and in compliance with local, regional, and national laws and
regulations. Only allow this device to be installed, operated, maintained, and
repaired by other person(s) who have read and understood this manual. Ensure
the manual is included with this device should it be passed to a third party.
DO NOT allow minors, untrained personnel, or person(s) suffering from a
physical or mental impairment that would affect their ability to follow this
manual, install, maintain or repair this device.
Any untrained personnel who might get near this device while it is in
operation MUST be informed that it is dangerous and instructed carefully on
how to avoid injury.
1.2.Symbols
WARNING CAUTION PLEASE NOTE
This symbol indicates information that if ignored, could result in personal
injury or even death due to incorrect handling. This symbol indicates
information that if ignored, could result in personal injury or physical
damage due to incorrect handling.
Indicates information that is considered important, but not hazard-related.
6 THREE PHASE HI 8~12kW | Installer Manual
1.3.Safety Instructions
WARNING HIGH LIFE RISK DUE TO FIRE OR ELECTROCUTION.
Sunsynk Three-Phase Hybrid Inverter can only be installed by a qualified
licensed electrical contractor. This is not a DIY product.
Be sure to read this manual thoroughly before installation. Do not attempt to
install the inverter by yourself. Installation work must be carried out in
compliance
with national wiring standards and by suitably qualified personnel only. Do
not turn on the power until all installation work is complete. Do not
disassemble the inverter. If you need repair or maintenance, contact a
professional service centre. Always use an individual power supply line
protected by a circuit breaker and operating on all wires with a distance
between contacts of at least 3mm for this unit. The unit must be correctly
grounded, and the supply line must be equipped with a suitable breaker and RCD
to protect people. Disconnect all wires/cables before performing any
maintenance or cleaning to reduce the risk of electrical shock. The unit is
not explosion-proof, so it should not be installed in an explosive atmosphere.
Never touch electrical components immediately after the power supply has been
turned off since the system can still have residual energy, so an electric
shock may occur. Therefore, after turning off the power, always wait 5 minutes
before touching electrical components. This unit contains no user-serviceable
parts. Always consult an authorised contractor for repairs.
1.4.Disposal Remarks
DO NOT dispose this product with domestic waste! Electrical devices should be
disposed of in accordance with regional directives on electronic and/ or
electronic-waste disposal. In case of further questions, please consult your
supplier. In some cases, the supplier can take care of proper disposal.
7 THREE PHASE HI 8~12kW | Installer Manual
2.PRODUCT INTRODUCTION
The Sunsynk Three-Phase Hybrid Inverter is a highly efficient power management
tool that allows the user to hit those `parity’ targets by managing power-flow
from multiple sources such as solar, mains power (grid) and generators, and
then effectively storing and releasing power as and when utilities require.
2.1.System Overview
1. Inverter Indicators 2. LCD Display 3. Function Buttons 4. Power on/off button 5. DC switch 6. Parallel port
7. Meter-485 port 8. Battery input connectors 9. Function Port 10. Modbus Port 11. BMS Port 12. PV input with two MPPT
13. Grid 14. Load 15. Generator input 16. Wi-Fi Interface
8 THREE PHASE HI 8~12kW | Installer Manual
2.2.Product Size
9 THREE PHASE HI 8~12kW | Installer Manual
2.3.Features
INTERACTIVE Easy and straightforward to understand LCD display; Supporting Wi-
Fi or GSM monitoring; Visual power flow screen; Built-in 2 strings for 1 MPP
tracker and 1 string for 1 MPP tracker; Smart settable 3-stage MPPT charging
for optimised battery performance; Auxiliary load function; Multi-inverter
function: grid-tied and off-grid; COMPATIBLE Compatible with mains electrical
grid voltages or power generators; Compatible with wind turbines; 230V/400V
Three-phase Pure Sine-wave Inverter; It can power up both single-phase and
3-phase loads; Self-consumption and feed-in to the grid; Auto restart while AC
is recovering; Maximum charging/discharging current of 190A (8kW), 210A
(10kW), and 240A (12kW); DC and AC coupled to retrofit existing solar system;
Compatible with a 48V low-voltage battery; CONFIGURABLE Fully programmable
controller; Programmable supply priority for battery or grid; Programmable
multiple operation modes: on-grid/off-grid & UPS; Configurable battery
charging – current/voltage based on applications by LCD setting; Configurable
AC / solar / generator charger priority by LCD setting; 6 time periods for
battery charging/discharging; SECURE Overload/over-temperature/short-circuit
protection; Smart battery charger design for optimised battery protection;
Limiting function installed to prevent excess power overflow to the grid;
Isolation transformer design; APPLICATIONS Marine (vessel power management);
Power shedding (home/office/factory); UPS (fuel-saving systems); Remote
locations with solar and wind generators; Building sites; Telecommunication;
10 THREE PHASE HI 8~12kW | Installer Manual
2.4.Basic System Architecture
The following diagram explains the basic application and architecture of this
3-Phase Inverter. It also includes the following devices to have a Complete
running system. Generator or Utility PV modules Batteries Normal and smart
loads Monitoring system Consult with your system integrator for other possible
system architectures depending on your requirements. This inverter can power
all kinds of appliances in the home or one environment, including motor-type
appliances such as refrigerators and air conditioners.
11 THREE PHASE HI 8~12kW | Installer Manual
3.TECHNICAL SPECIFICATIONS
Model Product Type Enclosure Ambient Temperature Protection Level Charge Mode
Battery Voltage Battery Current AC Input Voltage AC Input Frequency AC Input
Rated Current Max. AC Input Current Max. AC Input Power Max. Apparent Output
Power PV Input Voltage MPPT Input Voltage PV Input Current Max. PV Input Power
Max. PV Isc Utility-Interactive AC Output Voltage AC Output Frequency AC
Output Rated Current Max. AC Output Current Max. AC Output Power AC Output
Rated Power AC Output Power Factor Max. AC Isc Battery Discharge Voltage
Battery Discharge Current Battery Discharge Power Stand Alone AC Output
Voltage AC Output Frequency AC Output Rated Current AC Output Rated Power Max.
Continuous AC Pass-through Current Battery Discharge Voltage Max. Discharge
Current
Compliance
SYNK-8K-SG04LP3 Hybrid Inverter IP65
-40~60ºC, >45ºC Derating Class I
48Vd.c (40Vd.c ~ 60Vd.c) 190Ad.c (max.)
3L/N/PE 220/380Va.c, 230/400Va.c 50/60Hz
12.1/11.6A 13.4/12.8A
8800W 8800VA 550Vd.c (160Vd.c ~ 800Vd.c) 200Vd.c ~ 650Vd.c 13Ad.c + 13Ad.c
10400W 17Ad.c + 17Ad.c
3L/N/PE 220/380Va.c, 230/400Va.c 50/60Hz
12.1/11.6A 13.4/12.8A
8800W 8000W 0.95 leading to 0.95 lagging 75Aa.c 40Vd.c ~ 60Vd.c 190Ad.c (max.)
8000W
3L/N/PE 220/380Va.c, 230/400Va.c 50/60Hz
12.1/11.6A 8000W
45Aa.c
40Vd.c ~ 60Vd.c 190A (max.)
VDE-AR-N 4105:1028-11; DINVDE V 0124-100:2020-06; IEC/ EN62109-1/2:2010;
IEC/EN62109-1/2:2011
12 THREE PHASE HI 8~12kW | Installer Manual
Model Product Type Enclosure Ambient Temperature Protection Level Charge Mode
Battery Voltage Battery Current AC Input Voltage AC Input Frequency AC Input
Rated Current Max. AC Input Current Max. AC Input Power Max. Apparent Output
Power PV Input Voltage MPPT Input Voltage PV Input Current Max. PV Input Power
Max. PV Isc Utility-Interactive AC Output Voltage AC Output Frequency AC
Output Rated Current Max. AC Output Current Max. AC Output Power AC Output
Rated Power AC Output Power Factor Max. AC Isc Battery Discharge Voltage
Battery Discharge Current Battery Discharge Power Stand Alone AC Output
Voltage AC Output Frequency AC Output Rated Current AC Output Rated Power Max.
Continuous AC Pass-through Current Peak Output Power Battery Discharge Voltage
Max. Discharge Current
Compliance
SYNK-10K-SG04LP3 Hybrid Inverter IP65
-40~60ºC, >45ºC Derating Class I
48Vd.c (40Vd.c ~ 60Vd.c) 210Ad.c (max.)
3L/N/PE 220/380Va.c, 230/400Va.c 50/60Hz
15.2/14.5A 16.7/15.9A
11000W 11000VA 550Vd.c (160Vd.c ~ 800Vd.c) 200Vd.c ~ 650Vd.c 26Ad.c + 13Ad.c
13000W 34Ad.c + 17Ad.c
3L/N/PE 220/380Va.c, 230/400Va.c 50/60Hz
15.2/14.5A 16.7/15.9A
11000W 10000W 0.95 leading to 0.95 lagging 75Aa.c 40Vd.c ~ 60Vd.c 210Ad.c
(max.) 10000W
3L/N/PE 220/380Va.c, 230/400Va.c 50/60Hz
15.2/14.5A 10000W
45Aa.c
20000W (10 seconds) 40Vd.c ~ 60Vd.c 210A (max.)
VDE-AR-N 4105:1028-11; DINVDE V 0124-100:2020-06; IEC/ EN62109-1/2:2010;
IEC/EN62109-1/2:2011
13 THREE PHASE HI 8~12kW | Installer Manual
Model Product Type Enclosure Ambient Temperature Protection Level Charge Mode
Battery Voltage Battery Current AC Input Voltage AC Input Frequency AC Input
Rated Current Max. AC Input Current Max. AC Input Power Max. Apparent Output
Power PV Input Voltage MPPT Input Voltage PV Input Current Max. PV Input Power
Max. PV Isc Utility-Interactive AC Output Voltage AC Output Frequency AC
Output Rated Current Max. AC Output Current Max. AC Output Power AC Output
Rated Power AC Output Power Factor Max. AC Isc Battery Discharge Voltage
Battery Discharge Current Battery Discharge Power Stand Alone AC Output
Voltage AC Output Frequency AC Output Rated Current AC Output Rated Power Max.
Continuous AC Pass-through Current Peak Output Power Battery Discharge Voltage
Max. Discharge Current
Compliance
SYNK-12K-SG04LP3 Hybrid Inverter IP65
-40~60ºC, >45ºC Derating Class I
48Vd.c (40Vd.c ~ 60Vd.c) 240Ad.c (max.)
3L/N/PE 220/380Va.c, 230/400Va.c 50/60Hz
18.2/17.4A 20/19.1A 13200W 13200VA 550Vd.c (160Vd.c ~ 800Vd.c) 200Vd.c ~
650Vd.c 26Ad.c + 13Ad.c 15600W 34Ad.c + 17Ad.c
3L/N/PE 220/380Va.c, 230/400Va.c 50/60Hz
18.2/17.4A 20/19.1A 13200W 12000W 0.95 leading to 0.95 lagging
75Aa.c 40Vd.c ~ 60Vd.c 240Ad.c (max.)
12000W
3L/N/PE 220/380Va.c, 230/400Va.c 50/60Hz
18.2/17.4A 12000W
45Aa.c
24000W (10 seconds) 40Vd.c ~ 60Vd.c 240A (max.)
VDE-AR-N 4105:1028-11; DINVDE V 0124-100:2020-06; IEC/ EN62109-1/2:2010;
IEC/EN62109-1/2:2011
14 THREE PHASE HI 8~12kW | Installer Manual
4.INSTALLATION
4.1.Parts List
Check the equipment before installation. Please make sure nothing is damaged
in the package. You should have received the items in the following package:
Hybrid Inverter x1
Wall Mounting Bracket x1
Stainless steel anti-collision bolt M8x80 x4
Parallel communication cable x1
L-type Hexagon wrench x1
Battery Temperature Sensor x1
User manual x1
Wi-Fi-Plug x1 (Optional)
Meter x1 (Optional)
Sensor Clamp x3
15 THREE PHASE HI 8~12kW | Installer Manual
4.2.Selecting the Mounting Area
For proper heat dissipation, allow a clearance of approximately 500mm to the
side, 500mm above and below the unit, and 1000mm to the front of the unit.
500mm
500mm DO NOT install the inverter in the following areas: Areas with high salt
content, such as the marine environment. It will deteriorate the metal parts
and
possibly lead to water/dampness penetrating the unit. Areas filled with
mineral oil or containing splashed oil or steam, such as those found in
kitchens. It will
deteriorate plastic parts of the unit, causing those parts to fail or allowing
water/damp to penetrate the unit. Areas that generate substances that
adversely affect the equipment, such as sulphuric gas, chlorine gas, acid, or
alkali. These can cause the copper pipes and brazed joints to corrode and fail
to conduct electricity reliably. Areas that can cause combustible gas to leak,
which contains suspended carbon-fibre or flammable dust, or volatile
inflammable such as paint thinner or gasoline. Areas where there may be gas
leaks and where gas may settle around the unit as this is a fire risk. Areas
where animals may urinate on the unit or ammonia may be generated. High
altitude areas (over 4000 metres above sea level). Environments where
precipitation or humidity is above 95% Areas where the air circulation is too
low. ALSO CONSIDER: Installing the indoor unit, outdoor unit, power supply
cable, transmission cable, and remote control cable at least 1 metre away from
any television or radio receiver. This will prevent TV reception interference
or
16 THREE PHASE HI 8~12kW | Installer Manual
radio noise. This will prevent radio signal interference from external units
that might interfere with the Wi-Fi or GSM monitoring. If children under 10
years old may approach the unit, take preventive measures so they cannot reach
and touch the unit. Install the indoor unit on the wall where the floor height
is higher than 1600mm. Before connecting all wires, please take the metal
cover off, removing the screws as shown below:
4.3.Mounting the Inverter
Select installation locations that are adequate to support the weight of the
converter. Install this inverter at eye level to allow the LCD to be read
anytime. To ensure optimal operation, an appropriate ambient temperature is
between -25 and 60°C. Be sure to keep other objects and surfaces, as shown in
the figure to guarantee sufficient heat
dissipation and have enough space to remove wires. For proper air circulation
to dissipate heat, allow a clearance of approximately 50cm to the side.
WARNING Risk of injury (Heavy Object).
Remember that this inverter is heavy (45kg), so users must carefully handle
the unit during installation, especially when mounting or removing it from a
wall.
Choose the recommended drill head(as shown below) to drill 4 holes on the
wall, 82-90mm deep. 1. Use a proper hammer to fit the expansion bolt into the
holes. 2. Carry the inverter and hold it, ensure the hanger aims at the
expansion bolt, and fix the inverter on
the wall. 3. Fasten the screw head of the expansion bolt to finish the
mounting.
17 THREE PHASE HI 8~12kW | Installer Manual
18 THREE PHASE HI 8~12kW | Installer Manual
4.4.Function Port Definition
Inverter
Dry contact output. When the inverter is in off-grid mode and the signal
“Island mode” is checked, the dry contact will switch on.
reserved. RSD (7,8): When battery is connected and the inverter is in “ON”
status, it will provide 12Vdc.
19 THREE PHASE HI 8~12kW | Installer Manual
4.5.Battery Connection
For safe operation and compliance, an individual DC overcurrent protector or disconnection device is required to connect the battery and the inverter. Users are recommended to utilise a suitable fuse and DC isolator (see next page). Switching devices may not be required in some applications, but overcurrent protectors must be used. Please refer to the typical amperage in the table below for the required fuse or circuit breaker size.
Model 8kW 10kW 12kW
Wire Size 1AWG 10 AWG 10 AWG
Cable (mm2 ) 50 50 50
Torque value (max.) 24.5N.m 24.5N.m 24.5N.m
Please follow the below steps to implement battery connection:
1. Please choose a suitable battery cable (appropriate rating) with the
correct connector to attach to the battery terminals.
2. Use a suitable screwdriver that matches the bolt size to unscrew the bolts
to fit the battery connectors. Then tighten the bolts with the connectors in
place with a torque of 24.5N.m in a clockwise direction.
3. Make sure the polarity is correct at both the battery and inverter
terminals.
29.54mm
30mm
30mm
Battery connector screw size: M10.
CAUTION
Reverse Polarity. Before making the final DC connection or closing DC
breaker/disconnect, be sure positive (+) must be connected to the positive (+)
and negative (-) must be connected to the negative (-). A reverse polarity
connection on the battery will damage the inverter.
CAUTION
All wiring/connecting must be performed by qualified personnel. In addition,
connecting the battery with a suitable cable is essential for safe and
efficient operation of the system
20 THREE PHASE HI 8~12kW | Installer Manual
4.5.1.Temperature Sensor Connection for Lead-Acid Battery
Without a remote temperature sensor, lead-acid batteries may undercharge or
overcharge depending on the ambient temperature of the installation
environment. This may result in a fire hazard.
PLEASE NOTE
Depending on the battery type, the inverter should be capable of controlling
the battery BMS. Therefore, you need to set the protocol of the BMS on both
the battery and the inverter. When using more than one battery, the first
battery will be the master, and the other batteries will be the slaves.
Please, check the battery manufacturer’s specifications for proper operation.
To verify if the battery is communicating, access the Li-BMS menu as detailed
in section 5.13, ‘Setting Up a Lithium Battery’, and check whether the values
are realistic. It is important that the charge and discharge limits on that
page match the numbers expected for the number of connected batteries. 21
THREE PHASE HI 8~12kW | Installer Manual
4.5.2.Connecting the AC and Backup Load Connection
Before connecting to the main grid, please install a separate AC Breaker (MCB)
between the inverter and the grid. In addition, it is recommended the
installation of an AC Breaker between the backup load and inverter. This will
ensure the inverter can be disconnected safely during maintenance and fully
protect the system from over-current. The recommended AC Breaker is 20A for
8kW, 32A for 10kW and 32A for 12kW. There are three terminal blocks marked as
GRID, LOAD, and GEN. Please do not confuse input and output connections.
GEN/AUX GRID LOAD
Generator connection. This works like a conventional grid-tied inverter. It is
both an input and output
connection for non-essential load and supply. Connection of essential loads
such as lighting, security systems, and Internet
Model 8/10/12kW
Wire Size 10 AWG
Cable (mm2 ) 6
Torque value (max.) 1.2N.m
CAUTION
All wiring and cable sizes must comply with your particular country’s wiring
regulations and Codes of Practices. Ensure that suitable disconnection devices
and RCDs are fitted.
Please follow the steps below to implement GRID, LOAD, and GEN port
connections: 1. Before making GRID, LOAD, and GEN port connections, make sure
to turn off the AC breaker or
disconnector first. 2. Remove a 10mm sleeve from each wire, unscrew the bolts,
insert the cables according to the polarities
indicated on the terminal block and tighten the terminal screws. Ensure the
connection is complete.
3. Then, insert AC output wires according to the polarities indicated on the
terminal block and tighten the terminal. Make sure to connect corresponding N
wires and PE wires to related terminals as well.
4. Ensure the wires are securely connected.
22 THREE PHASE HI 8~12kW | Installer Manual
5. Check that the AC power source is isolated before attempting to connect it
to the inverter. Insert AC output wires according to the polarities indicated
on the terminal block and tighten the terminal screws. Be sure to connect the
corresponding N wires and PE wires to the correct terminals and ensure the
wires are securely connected.
CAUTION
Ensure the AC power source is disconnected before attempting to wire it to the
unit.
PLEASE NOTE
Appliances such as air conditioners require 2-3 minutes to restart as they
need enough time to balance refrigerant gas inside the circuit. Suppose a
power shortage occurs and recovery is made in a short time. In that case, it
will cause damage to your connected appliances. In order to prevent this kind
of damage, please check with the manufacturer of the air conditioner to
confirm if the unit is equipped with a time-delay function before
installation. If it does not have that function, the inverter will trigger an
`overload’ fault and cut off the output to protect your appliance. This may
cause damage to the air conditioner. Please ensure you use suitable protection
devices. Switchgear and fuses must follow the local wiring standards. A figure
of the complete system is presented below.
23 THREE PHASE HI 8~12kW | Installer Manual
4.6.Connecting the CT Coil
The CT coil is one of the most important parts of the Sunsynk inverter. This
device reduces the power of the inverter to prevent feeding power to the grid.
This feature is also known as “Zero Export”. 1. Fit the coil (sensor) around
the live cable on the main fuse feeding the building and run the cable back to
the inverter. If using an external meter, you can extend the cable for more
than 10 metres. Plese consult the meter manual on distance. 2. Connect the
other end of the CT coil to the inverter terminals.
PLEASE NOTE
When the inverter is in the off-grid state, the N line needs to be connected
to the earth. 24 THREE PHASE HI 8~12kW | Installer Manual
4.7.Meter Connection 4.7.1.System Connection for the CHNT Meter
CHNT meter
4.8.Earth Connection (MANDATORY)
An Earth Cable shall be connected to the earth plate on the grid size in order
to prevent electric shock if the original protective conductor fails.
25 THREE PHASE HI 8~12kW | Installer Manual
All neutrals can be linked together to maintain the neutral bond. When a
Neural Earth bond is required for an Off-grid’ operation, then it has to be removed on
Grid-Tied’ operation.
If an Earth Bond is required between neutral and earth and your system is a
hybrid system, then you can have a permanent earth wire since this can cause
faults with an RCD before the inverter. Since the inverter is a true hybrid,
then the bond must only be made when the inverter is operating in Islanding
Mode. To accommodate this, Sunsynk provides an AC output, which is connected
to the A/T/S connections whenever the inverter is running on Island Mode.
Therefore, you can simply connect the coil of an AC relay to the ATS 240
connections. Next, you need to select Signal Island Mode on the battery charge
menu (click on the gear icon -> battery icon), as shown in the figure below.
PLEASE NOTE
The grid power may still be present, but the inverter is not draining power
from it since the unit is working in `Island Mode’.
You can verify if there is a voltage when the inverter is disconnected from
the grid by using a simple multimeter.
26 THREE PHASE HI 8~12kW | Installer Manual
4.9.PV Connection
Before connecting to PV panels, install a separate DC circuit breaker between
the inverter and PV modules. In addition, we request users install PV junction
boxes with surge protection to protect the system from a lightning strike. To
avoid any malfunction, do not connect any PV modules with possible current
leakage to the inverter. For example, grounded PV modules will cause current
leakage to the inverter. In order to reduce risk of injury, please use the
recommended cable sizes as shown below:
Model 8/10/12kW
Wire Size 12 AWG
Cable (mm2 ) 4
4.9.1.PV Module Selection
When selecting the PV modules, you should consider the following parameters:
- Open-Circuit Voltage (Voc) of PV modules does not exceed the maximum PV
array Voc. 2. Open-Circuit Voltage (Voc) of PV modules should be higher than
the minimum start voltage of the
inverter.
Inverter Model PV Input Voltage PV Array MPPT Voltage Range No. of MPP Trackers No. of Strings per MPP Tracker
8kW 1+1
4.9.2.PV Module Wiring
1. Switch the Grid Supply Main Switch (AC) OFF. 2. Switch the DC isolator OFF. 3. Assemble PV input connector to the inverter.
10kW 550V (140V~1000V)
200V~650V 2
2+1
12kW
2+1
DC+ male connector (MC4)
DC+ female connector (MC4)
27 THREE PHASE HI 8~12kW | Installer Manual
CAUTION
Before connection, please ensure the polarity of the output voltage of the PV
array matches the DC+ and DC- symbols.
WARNING
Please do not connect the PV array’s positive and negative poles to the
ground. This can seriously damage the inverter.
Before connecting the inverter, please make sure the PV array open-circuit
voltage is within the maximum limit of the inverter.
Please utilise an approved DC cable for the PV system.
Cable type Industry generic PV cable (model: PV1-F)
Range
Cross section (mm) Recommended value
4.0~6.0 (12~10 AWG)
4.0 (12 AWG)
The correct steps in assembling the DC connector are explained below: 1. Strip 7mm of the plastic coating off the DC wire and disassemble the connector cap nut.
2. Crimp metal terminals with crimping pliers.
3. Insert the contact pin into the connector housing until it locks into
place. Then screw the cap nut onto the connector housing. Torque to 2.5-3 N.m.
28 THREE PHASE HI 8~12kW | Installer Manual
4. Finally, insert the DC connector into the positive and negative input of
the inverter.
PLEASE NOTE
When sunlight falls on the solar panel, it will generate a voltage. A high
voltage generated by panels in a series configuration may cause danger to
life. Therefore, before connecting the DC-Input line, the solar panel’s
surface should be shielded from the sun’s rays by some opaque material, and
the DC switch should be off. This will prevent a high voltage from flowing to
the inverter, thereby causing risk to persons conducting installation or
maintenance.
4.10.Wiring System for the Inverter
The following diagram is an example of an application where the neutral
connects with the PV in a distribution box. For countries such as Australia,
New Zealand, South Africa, etc., please follow local wiring regulations!
29 THREE PHASE HI 8~12kW | Installer Manual
30 THREE PHASE HI 8~12kW | Installer Manual
31 THREE PHASE HI 8~12kW | Installer Manual
4.11.Wiring Diagram
32 THREE PHASE HI 8~12kW | Installer Manual
4.12.Typical Application Diagram of Diesel Generator
33 THREE PHASE HI 8~12kW | Installer Manual
4.13.Three Phase Parallel Connection Diagram
01
02
03
34 THREE PHASE HI 8~12kW | Installer Manual
5.OPERATION 5.1.Display
DC AC Normal Alarm
LED indicator Green LED solid light Green LED solid light Green LED solid light Red LED solid light
Meaning PV connection normal Grid connection normal Inverter functioning
normally
Fault
Function Key Esc Up
Down Enter
Description To exit the previous mode Increase the value of a setting Decrease
the value of a setting Confirm setting change (If not pressed each time the
setting will not
be saved)
5.2.Switching ON/OFF
Once the inverter has been correctly installed and the batteries have been
connected, press the ON/OFF button (located on the left side of the case) to
activate the system. When the system is connected without a battery but
connected with either PV or grid and the ON/OFF button is switched off, the
LCD will still illuminate (display will show off). In this condition, when
switching on the ON/OFF button and selecting `No Battery’, the system can
still work.
35 THREE PHASE HI 8~12kW | Installer Manual
5.3.Home Page
Press the Esc button any page to access the home page:
85%
SOLAR/TURBINE
AC load
0.0 0.0 kWh kWh
0.0 kWh
0.0 0.0 kWh kWh
0.0 kWh
BATTERY IN/OUT
MPPT.
GRID.
Battery
Grid
1. Customer name 2. Access the settings menu page 3. Access solar history 4. Access system status page 5. Access system status page 6. Access grid history 7. Access system flow page
What this page displays:
Total daily power into the battery (kWh). Total daily power out of the battery
(kWh). SOC (State of charge of the battery) (%). Total daily solar power
produced in (kWh). Total hourly usage of the generator (Time). Total daily
power sold to the grid (kWh). Total daily power bought from the grid (kWh).
Real-time solar power in (kW). Real-time load power in (kW).
5.4.Status Page
Real-time battery charge power in (kW). Real-time grid power in (kW). Serial number. Time date. Fault condition. Access stats pages. Access the status page. Access the fault diagnostic page.
To access the Status page, click on the BATTERY or AC LOAD dial on the Home page.
36 THREE PHASE HI 8~12kW | Installer Manual
What this page displays:
Total solar power produced. MPPT 1 power/voltage/current. MPPT 2
power/voltage/current. Grid power. Grid frequency. Grid voltage. Grid current.
Inverter power. Inverter frequency.
Inverter voltage. Inverter current. Load power. Load voltage. Battery power charge/discharge. Battery SOC. Battery voltage. Battery current. Battery temperature.
Solar Column: Shows total PV (Solar) power at the top and then details of each
of the two MPPT’s below L1 & L2 voltage.
Grid Column: Shows grid total power, frequency, voltage, and current. When
selling power to the grid, the power is negative. When consuming from the
grid, the power is positive. If the sign of the grid and HM (home) powers are
not the same when the PV is disconnected and the inverter is only taking
energy from the grid and using the CT connected to Limit-2, then please
reverse the polarity of the CT coil. Important: See Section 4.6 (`Connecting
the CT coil’).
Inverter Column: Showing inverter total power, frequency, L1, L2, voltage,
current, and power.
Load Column: Showing total load power, load voltage, and power on L1 and L2.
Battery Column: Shows total power from the battery, battery SOC, battery
voltage, battery current (negative means charge, positive means discharge)
battery temperature (shows zero if the battery temperature sensor is not
connected). DC transformer temperature and AC heatsink temperature (When the
temperature reaches 90°C, it will display in red, and the performance of the
inverter will start deteriorating when it reaches 110°C. Subsequently, the
inverter will shut down to allow it to cool and reduce its temperature.
5.5.System Flow Page
Access by clicking on the bar chart on the Home Page.
To better understand the functioning of your system, take a look at the figure
at right:
1. The PV modules charge the batteries.
2. When the batteries reach a specific level (programmable), the battery
power is fed into the inverter.
3. The inverter can then supply power to the grid (export or no export),
load, and auxiliary or smart load.
4. CT coil controls the export power.
37 THREE PHASE HI 8~12kW | Installer Manual
What this page displays:
The system flow. MPPTs power.
Battery status. Power distribution to load or grid.
5.6.Setup Page
To access Settings, click on the gear icon on the right top of the navigation
menu.
What this page displays: Serial number. Software version. Time, Date, and MCU.
What you can do from this page: Access the Basic Setup Page (press the BASIC
icon). Access the Battery Setup Page (press the BATTERY icon). 38 THREE PHASE
HI 8~12kW | Installer Manual
Access the Grid Setup Page (press the GRID icon). Access the real-time programmable timer/system mode (press the SYSTEM MODE icon). Access the advanced settings such as Paralleling and Wind Turbine (press the ADVANCE icon). Access the auxiliary load/smart load settings (press the AUX LOAD icon) Access the fault code register (press the FAULT CODES icon). Set up Li BMS (press the LI BMS icon).
5.7.Set Time (Clock)
To set time, click on the BASIC icon and then on `Time’
How to set up:
What this page displays:
Time. Date. AM/PM.
What you can do from this page:
Adjust / set time. Adjust / set date. Adjust / set AM/PM.
Touch the screen on the box you wish to change. Change the number (increase/decrease) using the UP and DOWN buttons. Press OK to set the changes.
5.8.Set Company Name / Beeper / Auto dim
To set company name click on the BASIC icon and then on `Display’.
What this page displays: Beeper status (ON/OFF). Installers names.
What you can do from this page: Set up your company name. Switch the beeper ON
or OFF. Set the LCD backlight to auto dim.
39 THREE PHASE HI 8~12kW | Installer Manual
85%
SOLAR/TURBINE
AC load
0.0 0.0 kWh kWh
0.0 kWh
0.0 0.0 kWh kWh
0.0 kWh
BATTERY IN/OUT
MPPT.
GRID.
Battery
Grid
How to change the name:
Change the letters in each box by moving the arrows up and down and then
select OK. This will change the name on the home screen.
How to set the auto dim:
Set a number in the auto dim box to dim the LCD after a number of seconds.
How to turn the beep on or off: Mark or unmark the beep box and the press OK
to configure it as you prefer.
5.9.Factory Reset and Lock Code
To access the Settings, click on the gear icon on the right top of the
navigation menu.
What this page displays: Reset status. Whehter the lock code’ is used or not. What you can do from this page: Reset the inverter to the factory settings. System diagnostics. Change or set the
lock code’.
Factory Reset: Reset all parameters of the inverter Lock out all changes:
Enable this menu to set parameters before the unit is locked and cannot be
reset. *Before performing a successful Factory Reset’ and locking the systems, the user must enter a password to allow the setting to take place. The password for
Factory Reset’ is 9999 and for lockout is 7777.
40 THREE PHASE HI 8~12kW | Installer Manual
System self-check: Allows the user to conduct a system diagnosis. Test mode
(only for engineers): For engineers to conduct tests.
5.10.Battery Setup Page
To configure battery settings, click on the BATTERY icon and then on Batt type’. What this page displays: Battery capacity in (Ah) For non-BMS-batteries the range allowed is 0-2000Ah, while for lithium-ion, the inverter will use the capacity value of the BMS. Max battery charge current (Amps). Max battery discharge current (Amps) should be 20% of the Ah rating for AGM only. For Lithium, please refer to the battery manufacturer’s documentation. Note: This is a global max. Discharge current for both
grid-tied’ and `backup’ modes of operation. If the
current exceeds this value, the inverter will shut down with an overload
fault. TEMPCO settings – The temperature coefficient is the error introduced
by a change in temperature. What you can do from this page: Use battery
voltage for all settings (V). Use battery SOC for all settings (%). No
battery: tick this box if no battery is connected to the system.
41 THREE PHASE HI 8~12kW | Installer Manual
BMS setting. Active battery – This feature will help recover a battery that is
100% discharged by slowly changing from
the solar array. Until the battery reaches a point where it can change
normally.
5.11.Generator & Battery Page
To configure battery charging settings, click on the BATTERY icon and then on
Batt Charge’. What this page displays: Generator start voltage/SOC %. Grid power start voltage/SOC %. Float V is the voltage at which a battery is maintained after being fully charged. Absorption V the level of charge that can be applied without overheating the battery. Float V for an AGM battery is 55.20V. Absorption V is for an AGM battery is 57.60V. Equalization V for an AGM battery is 58.80V. Equalizing charge/overcharge to remove sulphate crystals that build-up on the plates over time on lead-acid batteries. What you can do from this page: Tick
Gen Charge’ to
charge the batteries from the gen I/P. Tick Grid Charge’ to charge the batteries from the grid I/P. Tick
Gen Signal’ signal to auto-switch a relay
box. Tick `Grid Signal’ signal to auto-switch a relay box.
42 THREE PHASE HI 8~12kW | Installer Manual
PLEASE NOTE
Do not alter these settings too often on the same battery, as it may damage
the battery.
Gen Charge: Uses the GEN input of the system to charge the battery bank from an attached generator. Gen Signal: Normally open (NO) relay that closes when the Gen Start signal state is active. Gen Max Run Time: This indicates the longest time the generator can run in one day. When the maximum running time is reached, the generator will be turned off. `24H’ means the generator will run continuously. Gen Down Time: This indicates the delay-time of the generator to shut down after it has reached the running time. Grid Charge: It indicates that the grid will charge the battery. Grid Signal: This indicates when the grid should no longer charge the battery.
Recommended battery settings:
Battery Type AGM (or PCC) Gel Wet Lithium
Absorption Stage 14.2V (57.6V) 14.1V (56.4V) 14.7V (59.0V)
Float Stage
Voltage (every 30 days 3hr)
13.4V (53.6V)
14.2V (57.6V)
13.5V (54.0V)
13.7V (55.0V)
14.7V (59.0V)
Follow its BMS voltage parameters
Using a generator with a Sunsynk inverter:
A generator can either be connected to the Grid side or to the Gen connection.
When connected to the Grid Input, the inverter will consider the power coming
from the generator as Grid Supply’. Users should ensure this power goes to the LOAD only and should not be exported to other outlets, as this will damage the generator. An advantage of connecting the generator to the Grid Input is that it can be paralleled, whereas the GEN/ AUX input cannot be paralleled. That means the inverter will extract what power it requires from
Grid Supply’ to charge its
batteries.
If the generator is connected to the inverter and a generating signal exists,
the inverter will switch 100% of the load to the generator and then slowly
increase the charging currents to the batteries. Therefore, the generator must
be able to supply both the charge current and the total load current.
The generator can be controlled via a relay with a set of dry-contacts to
enable remote control. The current on the contacts is limited to approximately
1Amp 12V.
Below is a simple reference circuit of an auto-start system that can autostart
generators on a boat. (Sunsynk will be releasing a new OS E406 ( Auto-Start )
for better generator control).
43 THREE PHASE HI 8~12kW | Installer Manual
Generator Auto Start
5.12.Battery Discharge Page
To configure inverter’s shutdown settings, click on the BATTERY icon and then
on `Shut Down’.
44 THREE PHASE HI 8~12kW | Installer Manual
What this page displays: Inverter shutdown voltage set as either a voltage or
%. Inverter low battery warning set as either a voltage or %. Restart voltage
set as either a voltage or %.
What you can do from this page: Adjust battery shut down (voltage or %) Adjust
low battery warning (voltage or %) Adjust restart (voltage or %)
PLEASE NOTE
Activating Shutdown causes the inverter to enter standby-mode. It does not
entirely shut down the inverter. Total shutdown occurs at voltages below 19V.
The voltage displayed on the Sunsynk Parity Inverter will vary depending on
whether the inverter is charging or discharging the batteries.
Since the batteries are 48V, the figure on the left is x4: Fully Charged
50.54V (Discharge Mode) Fully Charged 58.50V (Charge Mode) 75% Charged 49.60V
(Discharge Mode) 75% Charged 54.80V (Charge Mode) 25% Charged 48.00V
(Discharge Mode) 25% Charged 50.80V (Charge Mode) Completely Discharged 47.50V
Setting the cut-off higher is better for the batteries.
45 THREE PHASE HI 8~12kW | Installer Manual
The batteries recommended for use with the Sunsynk systems are AGM Lead Acid
or Lithium Battery Banks. (AGM’ means Absorbed Glass Matt construction that allows the electrolyte to be suspended new the plate’s active material. In theory, this enhances both the discharge and recharging efficiency. AGM batteries are very heavy as a result). State of Charge Bulk: The bulk charge is the first stage of a battery’s charging process, where the charger identifies the battery and its needs and then applies a high voltage to do the bulk of the charging. It involves about 80% of the recharge. The properly sized charger will give the battery as much current as it will accept up to charger capacity (25% of battery capacity in Amp hours). Absorption: To fully charge a battery, a period of charging at a relatively high voltage is needed. This period of the charging process is called absorption. This occurs when the charging of a battery has reached 80% of its capacity. The remaining charge equals 20% approximately. It makes the charger hold the voltage at the charger’s absorption voltage (between 14.1 VDC and 14.8 VDC, depending on charger set points) and decreases the current until the battery is fully charged. Float: The charging voltage is reduced to between 13.0 VDC and 13.8 VDC and held constant, while the current is reduced to less than 1% of battery capacity. This mode can be used to maintain a fully charged battery indefinitely. Equalisation: This is essentially a controlled overcharge that occurs at the end of the Bulk mode and the absorption phase and is called the
equalisation voltage’. However, technically, this phase has
another function. Higher capacity wet (flooded) batteries sometimes benefit
from this procedure, particularly the physically tall batteries. The
electrolyte in a wet battery can stratify over time if not cycled
occasionally. In equalisation, the voltage is brought up above the typical
peak charging voltage well into the gassing stage and maintained for a fixed
(but limited) period. This stirs up the chemistry in the entire battery,
equalising’ the strength of the electrolyte and knocking off any loose sulphating that may be on the battery plates. 5.13.Setting Up a Lithium Battery To set up a lithium-ion battery, click on the BATTERY icon and visit the
Batt
Type’ column.
What this page displays:
This information will only display if the Lithium’ option is selected under
Batt Type’. The type of communion protocol. Approved batteries. 46 THREE
PHASE HI 8~12kW | Installer Manual
What you can do from this page:
Set up you Lithium-ion battery.
After installing a lithium battery, check the communications page by clicking
on the `Li BMS’ icon to see if the BMS information is visible. Suppose some
information is not displayed correctly (it should look like the diagram
below), then there will be a communication error.
Therefore, if a communication error occurs: 1. Check that your data cable is
the correct type. 2. Check that the data cable is plugged into the correct
sockets. Usually, RS485 is employed, but some
battery manufacturers use others.
PLEASE NOTE
With some types of lithium batteries, the BMS cannot be controlled by the
Sunsynk inverter. In this case, treat the battery as a lead-acid type and set
the charging and discharging protocol following the battery manufacturer’s
specifications.
It is crucial to refer to the manuals that manufacturers produce for their batteries. That way, the chance of errors occurring during installation is significantly reduced. Below is a list of batteries that have been examined, tested, and approved by Sunsynk.
Brand DYNESS SolarMD SHOTO
Model
B4850 POWERBOXF
SS4074 SS4037 SS202 SDC-Box5(5.12KWH)
48V Storage Inverter
RS485 or CAN
CAN
CAN CAN
Inverter Setup
0 0 0 0 0 0
Notes
To be used with V2 Logger http://solarmd.co.za/inverter-compatibility-solarmd/
sunsynk-and-solar-md/
47 THREE PHASE HI 8~12kW | Installer Manual
Brand
PYLON
HUBBLE SACRED SUN UZ ENERGY
GenixGreen Sunwoda APIUM
VISION Group Alpha Ess
Model
US2000B
US3000
US2000C
US3000C
UP5000
US5000
Force L1
Force L2
AM-2 5.5KW SSIF2P15S48100C
FCIFP48100A SSIFP48100A
L051100-A L051100-A1 L051100-B L051100-D
ESS-5120 ESS-10240 ESS-BOX2 ESS-BOX3 ESS-BOX4 ES-BOX2 ES-BOX5 ES-BOX12 H4850M
SunESS Atrix AP-5 APR-5
V-LFP51.2V100Ah-5KW VLFP51.2V200Ah-5KW
M4856-P SMILE BAT
48V Storage Inverter
RS485 or CAN
CAN RS485 CAN RS485 CAN RS485 CAN RS485 CAN RS485 CAN RS485 CAN RS485 CAN
RS485 CAN RS485 RS485 RS485 CAN CAN CAN CAN RS485 RS485 RS485 RS485 RS485
RS485 RS485 RS485 CAN CAN CAN CAN CAN CAN CAN CAN CAN
Inverter Setup
Notes
0
12
0
12
0
12
0
12
0
12
0
12
0
12
0
12
0
1
1
Cut Line 3, 6, 8
1
0
0
0
0
6
6
6
6
6
6
6
6
0
0
0
0
0
13
13
0
0
48 THREE PHASE HI 8~12kW | Installer Manual
Brand
GSL ENERGY
TOPBAND Weco
DOWELL Giter
CF Energy Batterich/ Greenrich
BYD
Narada
Deye AOBOET Wattsonic KODAK Fox ess
PYTES Energy
BST
Model
GSL051100A-B-GBP2 GSL051200A-B-GBP2 GSL051280A-B-GBP2
ZnP48100ESA1 GSL-51-100 GSL-51-200
TB51100F-T110 TB51120-T110
4K4 LV 5K3 LV IPACK C3.3 IPACK C6.5 IPACK C10 G2500-48V G5040-48V CFE2400
CFE5100 CFE5100S
48V Storage Inverter
RS485 or CAN
CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN
Inverter Setup
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
Notes
UP3686
CAN
0
BYD Battery-Box LV Flex Lite
CAN
0
48NPFC80 48NPFC100 48NPFC150
48NPFC200
RS485
16
RJ45 Pin 1: GND
RS485
16
RJ45 Pin 2: RS485_A RJ45 Pin 3: RS485_B
RS485
16
RJ45 Pins 4, 5, 6, 7, 8: No
Connection
Single-phase Hybrid
RS485
16
Inverter Comm version is E41E Single-phase
Hybrid Inverter Comm
version is 1001 – E016
SUNB-5.0-G01-48-PC
SE-G5.1 PRO/AI-W5.1/
CAN
0
RW-M6.1
Uhome-LFP 5000 Uhome-LFP 2400 Li-LV battery series
FL5.2 LD-48100P
CAN
0
CAN
0
RS485
14
CAN
0
RS485
1
E-BOX 48100R
CAN
0
MD48-100 MD48-50
CAN
0
CAN
0
49 THREE PHASE HI 8~12kW | Installer Manual
Brand Highstart Rosen Solar
Energy
ZRGP
BALANCELL
UFO
DMEGC
Robuste
Soluna
REVOV PAND CLiS (Zhongneng Lithium Battery Technology Taizhou Co., Ltd.) LBSA
Freedomwon GSO Sunketess Vestwoods Green Solutions Inc. nRuiT Energy
Model
HSD4870 LFP48V200AH LFP51.2V200AH ZR-FC48100-1630J1 ZR-FS4850-16OSJ1 ZR-
FS48100-16OSJ1
ZR-PBX1 P26 P27
U-P48200-7 U-P48100-7 U-P48150-1 L01-48100 L02-48200
LR48100 LR48200 4K Pack 5K Pack EOS-5K Pack
R100 Powerfree Rack Powerfree Cube
Enerhi-M Series
LBSA 51.2V/100Ah Freedomwon Lite Com-
mercial 52V and LV Models GBP48 LFP5000 VT Series VE Series
HOME E10
PowerPorter 5.0/9.0/10.0/12.0/15.0
48V Storage Inverter
RS485 or CAN
CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN CAN
CAN CAN CAN
Inverter Setup
0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0 0
CAN
0
CAN
0
CAN
0
CAN
0
CAN
0
CAN
0
CAN
0
CAN
0
CAN
0
Notes
50 THREE PHASE HI 8~12kW | Installer Manual
Brand
COOLI
Far East Battery
VOLTA
LEMAX EVO
Yoshopo GEN2 BNP
Shanghai Green
Tech Co.,Ltd. Unipower LD Felicity
BSL
Enersol
Model
CLR5KWH CLW5KWH CLR10KWH CLW10KWH CLH10KWH ESS10240
48V Storage Inverter
RS485 or CAN
CAN CAN CAN CAN CAN CAN
FEB LV Series
CAN
VOLTA STAGE1
CAN
VOLTA STAGE2 VOLTA STAGE3
CAN
CAN
VOLTA STAGE4
CAN
LM-JW-51.2V100Ah LM-JW-51.2V200Ah
CAN
CAN
EVO 5.7KWH 48V-120Ah
CAN
BB-LFP-100Ah-P
CAN
Gen2 P48200-7 Gen2 P48100-7
CAN
CAN
Gen2 P48150-1
CAN
51.2V 100Ah
CAN
GTEM-48V2500
RS485
UPI.FP4845
RS485
LD-100P210J
RS485
LPBF Series
RS485
LPBA-OL Series
RS485
LPBA-IL Series
RS485
B-LFP51.2V 100Ah
B-FLP51.2V 125Ah
B-LFP48-130E 51.2V 130Ah
B-LFP48-160E 51.2V 160Ah
CAN
B-LFP51.2V 200Ah Powerwall
lithium 48-100
CAN
Inverter Setup
0 0 0 0 0 0
0
0 0 0 0 0 0 0 0 0 0 0 0
12
15 17 12 12 12
Notes
Float voltage 54.5V
Absorption V 55.00V
Disable equalisation 0
0
Days
Shutdown 20%
Low Batt 35%
Restart 50%
BMS cable straight RJ45
cable ( no need to change
0
pin outs on cable)
Dip Switch settings is 1000 ( for single battery)
51 THREE PHASE HI 8~12kW | Installer Manual
Brand
Model BN52V-280-14.5K HC
48V Storage Inverter
BN52V-560-29K HC
Blue Nova HC
BN52V-840-43.6K HC
BN52V-1120-58.2K HC
BN52V-1400-72.8K HC
Blue Nova
BN52V-840-43.6K BR
Rack Series
BN52V-1120-58.2K BR
Blue Nova
RacPower BN52-100-5.2K BP
Rackpower RacPower BN52-100-5.2K DU
RS485 or CAN
CAN
CAN
CAN CAN CAN CAN CAN CAN
CAN
Inverter Setup
Notes
0
Can be used with or without BMAC
0
co.za/wp-content/uploads/2015/11/BN-User-
Manual-HC_v102.pdf
0
0
CANH = Pin 7
0
CANL = Pin 8
0
BlueNova-BMAC-Manu-
0
al-v4.pdf
0
0
PLEASE NOTE
When communications between the battery and inverter do not exist, do not
overcharge your battery bank (current or voltage). Many lithium batteries are
limited to 100A, some are lower, and some are higher. Ensure that voltage and
current specifications provided by the battery manufacturer are followed.
If you are using lead acid batteries, then follow the equation of C x 0.25,
which means that the maximum charge or discharge you can apply to a battery is
a quarter of the AH rating of the overall battery array. E.g: A 200Ah battery
array composed of 4 x 200Ah batteries in series has a maximum discharge of
only 50Ah (200 x 0.25 = 50)
Also, ensure the cable is thick enough to support the current and that the
connected fuses are of the correct rating per the battery manufacturers’
recommendations.
52 THREE PHASE HI 8~12kW | Installer Manual
5.14.Program Charge & Discharge Times
To set Charge’ and
Discharge’ times, click on the System Mode’ icon after clicking on the gear icon. What this page displays: A setting to prevent the inverter exporting power to the grid –
Zero Export’. The ability to limit
power supply to only the household loads – Solar Export’. Set the power limits to supply only the loads connected to the LOAD port –
Priority to Load
Only’. What you can do from this page: Set a real time to start and stop
charging or discharging the battery. Choose to charge the battery from the
grid or generator. Limit export power to the grid. Set the unit to charge the
battery from the grid or generator ticking Grid’ or
Gen’ and set what times
this
needs to occur. Set the time to discharge the unit to the load or export to
the grid by unticking Grid’ and
Gen’.
Concerning the detailed next figures: 1. Tick this box to not export power
back to the grid (the CT coil will detect power flowing back to the grid
and will reduce the power of the inverter only to supply the local load). 2.
Tick this box if you wish to export your solar power back to the grid. 3. Tick
this box if you only want to supply power to the load side of the inverter. 4.
Zero Export Power’ is the amount of power flowing from the grid to the inverter. Set this value to ’20 – 100W’ to instruct the inverter to always take the prescribed amount of power from the grid to minimise the tripping of sensitive pre-paid electricity meters if
Reverse Power Detection’ occurs. 5. This controls the maximum
overall power, both to the Load’ and
Grid’ ports combined. It is set to Low
if an over-current’ fault occurs. 6. Tick this box if you wish to set the solar panels to give power to the
Load’. If you untick this box, the solar
will send power to charge the batteries.
53 THREE PHASE HI 8~12kW | Installer Manual
Example: This example shows the battery being charged up to 100% by both the
Grid and Solar PV from 8 a.m. to 11 a.m. and then being able to supply up to
4kW of battery-power to the essential’ loads from the
Load’ Port until the
battery SOC drops to 50%.
IMPORTANT – When charging the batteries from the Grid or Generator, please
ensure you have set the correct battery-charging settings on the battery
charge as shown in Section 4.10 Battery Setup’ Home Page. If the
Use Timer’
function is activated then the inverter will use the battery power according
to your settings when the Grid is present. If this function is not set, the
batteries WILL ONLY be used for backup when there is no utility grid power. 54
THREE PHASE HI 8~12kW | Installer Manual
Example: The power produced is supplying the Non-Essential Load’ while the inverter is set at a maximum power of 8kW (Max Sell Power). The inverter is connected to the grid, but no export is performed. The unit allows small amounts of power to flow from the Grid (100W Zero Export Power) to prevent any back-flow. In this example, the solar PV is prioritised to supply the Load first and then subsequently, charge the battery. 5.15.Grid Supply Page On the Settings Menu, click on the GRID icon. What this page displays: Grid frequency setting. Grid type (normally 230V three-phase). What you can do from this page: Change the grid’s frequency setting (normally 50 Hz) Set the Maximum Grid Input Voltage (
Grid Vol High’)
Set the Minimum Grid Input Voltage (Grid Vol Low’) Set the Maximum Grid Frequency (
Grid Hz High’) Set the Minimum Grid Frequency (`Grid Hz Low) 55
THREE PHASE HI 8~12kW | Installer Manual
Select the correct Grid Type in your local area; otherwise, the machine will
not work or be damaged. Select the correct Grid Frequency in your local area.
5.16.Advanced Settings for Paralleling Inverters
To configure multi-inverter settings, click on the ADVANCE icon.
What this page displays: If the inverter operates as a master or a slave.
Modbus Device ID `Modbus SN’ that must be unique for each inverter connected
to the bus/wire. What you can do from this page: Set the inverter as a master
or slave per bus/wire. Set the phase in which the inverter will be paralleled.
Set the Modbus SN for paralleling. The Sunsynk inverter can be wired
standalone, or it can be connected in parallel when more power is required.
The maximum number of inverters that can be paralleled in a three-phase
utility grid is 10. In the case where 10 inverters are operating in parallel,
one will operate as the Master and the other ones as Slaves. For stability,
all the batteries need to be connected in parallel. A minimum cable size of
50mm is recommended, with fuse isolators for each inverter. Each invert will
require a fuse isolator with surge protection, and each group circuit will
require an RCD. If the batteries are supplying power to the main load during
the outage, then a change over switch will also be required, or a split load
can be used. The CT coils used to limit export power must only be connected to
the Master. Therefore, if six inverters
are paralleled, three CT coils will be required. Connect a RJ45 communication
cable between each inverter; the order is not important since both
sockets are the same, so there is no IN or OUT. 56 THREE PHASE HI 8~12kW |
Installer Manual
Each phase must only have one Master and the others set to slave. Each
inverter must have a unique Modbus number. The maximum length of the
communication cables is 2 meters (do not exceed this value) All batteries must
be connected in parallel, and the MPPTs must be kept separate. IMPORTANT: When
configuring inverters in parallel, it is important to first check firmware
versions to be the same on all inverters. It is strongly recommended to
request firmware updates on all inverters to the latest and the exact same
firmware version. IMPORTANT: All inverters in a parallel system must have
their isolating load breaker before it goes to the parallel breaker to ensure
while programming that the load outputs are isolated from each other. Only
once confirmed that all inverters are programmed correctly in parallel, the
isolating breakers can be switched on, which then feed to the main load output
breaker that feeds the loads.
PLEASE NOTE
The cables have two ends, one to be specifically connected to the BMS and
another one to be connected to the inverter, do not change it. If the
communication is not working correctly between inverters, then errors will
appear on display. In this case, please check all settings and data cables.
57 THREE PHASE HI 8~12kW | Installer Manual
PLEASE NOTE
All inverters in a parallel system must have their own isolating load breaker
before it goes to the parallel breaker to ensure while programming that the
load outputs are isolated from each other.
The grid input can also be connected in parallel. You cannot connect the
Aux/Gen port in parallel because this causes a conflict between the
generator’s frequency and the grid’s frequency.
Some common questions that occur when paralleling inverters:
Q1: What is the sequence to install/connect/commission? First of all, leave
the main supplies off. Next, connect all communication cables, set up all LCDs
and then, last of all, turn on the main supplies.
Q2: What are the indications that the communication and the system are ok or
not? Parallel errors will be shown as fault F46 on the display.
Q3: What are the consequences of not setting one inverter in a parallel mode?
It can damage the inverter.
Q4: What are the consequences of having more than one Master Inverter or
having no inverter set as `Master’? It can damage the inverter. There are
cases in which it is possible to have more than one master. For example, as
aforementioned, six inverters paralleled in a three phase utility grid (three
masters).
Q5: What are the consequences for setting A, B, or C phases wrong while in
parallel mode? It can damage the inverter. Recommend checking the phase
rotation with a meter before switching on.
Q6: What are the consequences of factory resetting, power cycling, or firmware
updating one inverter in a parallel system? It can damage the inverter.
Inverters needs to be isolated from each other before factory reset or
firmware update.
Q7: What consequences for changing ALL/ANY settings while operating in
parallel mode? It can damage the inverter and fault F46 will be indicated on
the display.
If you need further help please refer to the Sunsynk website where you will
find training videos and Frequently Asked Questions www.sunsynk.com. Firmware
prior installation is important to be updated and all inverters in parallel or
three phase system must be the same.
58 THREE PHASE HI 8~12kW | Installer Manual
5.17.Solar Power Generated
This page shows the daily, monthly, yearly, and total solar power produced.
Access this page by clicking on the `Solar/Turbine’ icon on the Home Page.
5.18.Grid Power
This page shows the Daily / Monthly / Yearly and total grid power export or
consumed. Access this page by clicking on the `Solar/Turbine’ icon on the home
page.
59 THREE PHASE HI 8~12kW | Installer Manual
TOTAL
5.19.Advanced Settings for Wind Turbines
To configure wind turbine settings, click on the ADVANCE icon.
What this page displays: If one or both of the MPPTs are connected to a wind turbine. What you can do from this page: Select the MPPT to be used as a turbine input. The table below shows the maximum current depending on the voltage of the wind turbine.
PLEASE NOTE
DO NOT use a wind turbine that exceeds 400V.
Use a self-breaking wind turbine. Once the batteries are fully charged and the
inverter is not exporting any power, the load can drop. This can cause the
turbine to speed up dramatically, which can be very dangerous and usually
happens suddenly. Thus, it is essential to use a self-breaking turbine.
Voltage (V) 150 200 250 300 400
Max. Current (A) 23.33 17.50 14.00 11.67 8.75
Power (W) 3500 3500 3500 3500 3500
60 THREE PHASE HI 8~12kW | Installer Manual
Most wind turbines are three-phase PM type. Therefore, either a wind turbine
controller or a direct connection to the MPPT via a simple protection circuit
will be required.
Dump Load or Diversion Load is an important part of an off-grid power system.
When the battery ( Battery Bank ) is fully charged, and the water turbine /
wind turbine / solar PV module is still generating, a dump load is a useful
device to send spare electricity to. This can be done by using a switch on a
smart load option or by utilising a wind turbine controller with a built-in
dump load. Also, a hot water tank controlled via a smart-load can act as a
good `dump-load’ however, in very windy conditions it may be necessary to
shunt the output.
5.20.Advanced Settings for Auxiliary Load
To configure Auxiliary Load (previously known as “smart load”) settings, click
on the AUX LOAD icon. What this page displays: Use of the Gen (Aux) input or
output. What you can do from this page: Set up a generator input. Set up an
auxiliary (smart) load. Set up Peak Power Shaving. Use an additional inverter
or micro inverter. A nice feature of this page is that when the batteries are
full and the inverter is still producing power from the solar PV or turbine,
it is possible to direct the power generated to another load such as a water
heater.
61 THREE PHASE HI 8~12kW | Installer Manual
Aux Load off Battery % or Voltage Aux Load on Battery % or Voltage Solar Power
Gen Input Aux Load Output
For Micro inverter Input
Zero Export Gen Peak Shaving
Battery level when the Aux load switches off Battery level when the Aux load
switches on. Power limiter to the maximum power allowed to the Aux load.
Tick this box if using a Generator. Tick this box if using an Aux or Smart
Load. Tick this box if intending to connect a supplementary inverter or
micro inverter (Max. 4kW). Tick this box to stop exporting power produced by
the Aux Load.
Tick this box to use peak power shaving.
62 THREE PHASE HI 8~12kW | Installer Manual
5.21.Advanced Settings for Peak Shaving
To configure Peak Power Shaving function, click on the AUX LOAD icon.icon.
What this page displays: Generator peak shaving is ON or OFF. Peak Power
Shaving value. What you can do from this page: Switch on the generator and/or
grid peak
power saving and set the power shaving value. Peak Shaving: This is a
technique used to reduce electrical power consumption during periods of
maximum demand on the utility grid. This enables the user to save substantial
amounts of money due to the expensive peak power charges.
5.22.Fault Codes
To check the fault codes click on the FAULT CODES icon on the settings menu.
63 THREE PHASE HI 8~12kW | Installer Manual
If any of the fault messages listed in the following table appear on your inverter and the fault has not been removed after re-starting, please contact your local vendor or service centre. The following information is required: 1. Inverter serial number. 2. Distributor or service centre of the inverter. 3. On-grid Power Generation Date. 4. The problem description (including the fault code and indicator status displayed on the LCD) with as much detail as possible. 5. Owner’s contact information.
Error Code
Description
F13
Working Mode Change
F18
AC over current fault or hardware
F20
DC over current fault of the hardware
F23
AC leakage current is trans over current
F24
DC insulation impedance failure
F26
The bus bar is unbalanced
F35
No at: grid
F42
AC line low voltage
F47
AC over frequency
Solutions Inverter work mode changed 1.Reset the inverter. 2.Seek help from Sunsynk. AC Slide over current fault. 1.Check if the backup load power is within the range of the inverter. 2.Restart, and check if it is normal. DC Over current fault 1.Check if PV module and battery connections. 2.Reset the system. Leakage current fault 1.Check the PV module and inverter cables. 2.You may have a faulty PV panel (earth short) 3.Restart inverter PV isolation resistance is too low 1.Check if the connection of PV panels and inverter are firmly connected. 2.Check if the earth bond cable on inverters is connected to the ground. 1.Please wait 5 minutes to see if it returns to normal. 2. Fully reset the inverter. Grid voltage fault 1.Check if the voltage is in the range of standard voltage in specification this can be adjusted via the grid set up page. 2.Check if grid cables are correctly connected. Grid voltage fault 1.Check if the voltage is in the range of standard voltage in specification this can be adjusted via the grid set up page. 2.Check if grid cables are correctly connected. Grid frequency out of range 1.Check if the frequency is in the range of specification 2.You may need to adjust the frequency on the grid set up page.
64 THREE PHASE HI 8~12kW | Installer Manual
Error Code
Description
Battery low voltage
Solutions
1. Check if the battery voltage is too low.
2. If the battery voltage is too low use the PV or grid to
F48
DC bus bar voltage is too low charge the battery.
3. Check the battery BMS
Important: Especially with Lithium batteries, ensure that the batteries Max. discharge current or power specification is the same or higher than the inverter specification.
Heat Sink temp is too high
F64
Heat sink high-temperature failure
1.Check if the working environment temperature is too high.
2.Turn off the inverter for 30 minutes and restart.
Fault Information
F01 F02 F03 F04 F05 F06 F07 F08 F09 F10 F11 F12 F13 F14 F15 F16 F17 F18 F19
F20 F21 F22 F23 F24 F25 F26 F27 F28 F29 F30 F31 F32
Instruction
DC_Inversed_Failure DC_Insulation_Failure
GFDI_Failure GFDI_Ground_Failure EEPROM_Read_Failure EEPROM_Write_Failure
GFDI_Fuse_Failure GFDI_Relay_Failure
IGBT_Failure AuxPowerBoard_Failure AC_MainContactor_Failure
AC_SlaveContactor_Failure Working_Mode_change
DC_OverCurr_Failure AC_OverCurr_Failure
GFCI_Failure Tz_COM_OC_Fault Tz_Ac_OverCurr_Fault
Tz_Integ_Fault Tz_Dc_OverCurr_Fault
Tz_GFDI_OC_Fault Tz_EmergStop_Fault
Tz_GFCI_OC_Fault DC_Insulation_Fault DC_Feedback_Fault BusUnbalance_Fault
DC_Insulation_ISO_Fault DCIOver_M1_Fault AC_AirSwitch_Fault
AC_MainContactor_Fault AC_SlaveContactor_Fault DCIOver_M2_FaulT
65 THREE PHASE HI 8~12kW | Installer Manual
Fault Information
F33 F34 F35 F36 F37 F38 F39 F40 F41 F42 F43 F44 F45 F46 F47 F48 F49 F50 F51
F52 F53 F54 F55 F56 F57 F58 F59 F60 F61 F62 F63 F64
Instruction
AC_OverCurr_Fault AC_Overload_Fault AC_NoUtility_Fault AC_GridPhaseSeque_Fault
AC_Volt_Unbalance_Fault AC_Curr_Unbalance_Fault INT_AC_OverCurr_Fault
INT_DC_OverCurr_Fault AC_WU_OverVolt_Fault AC_WU_UnderVolt_Fault
AC_VW_OverVolt_Fault AC_VW_UnderVolt_Fault AC_UV_OverVolt_Fault
AC_UV_UnderVolt_Fault AC_OverFreq_Fault AC_UnderFreq_Fault
AC_U_GridCurr_DcHigh_Fault AC_V_GridCurr_DcHigh_Fault
AC_W_GridCurr_DcHigh_Fault AC_A_InductCurr_DcHigh_Fault
AC_B_InductCurr_DcHigh_Fault AC_C_InductCurr_DcHigh_Fault DC_VoltHigh_Fault
DC_VoltLow_Fault AC_BackFeed_Fault AC_U_GridCurr_High_Fault
AC_V_GridCurr_High_Fault AC_W_GridCurr_High_Fault AC_A_InductCurr_High_Fault
AC_B_InductCurr_High_Fault
ARC_Fault Heatsink_HighTemp_Fault
PLEASE NOTE
The 3-Phase Hybrid Inverter is designed for grid-connected operation. The
inverters meet the main standards concerning safety and electromagnetic
compatibility.
Before leaving the factory, all inverters undergo rigorous testing to ensure
the inverter can operate reliably, as presented in Chapter 3, `Technical
Specifications’. If you need further help please refer to the Sunsynk website
where you will find training videos and frequently asked questions
www.sunsynk.com.
5.23.Operation Modes 5.23.1.MODE I: Basic
5.23.2.MODE II: With Generator
66 THREE PHASE HI 8~12kW | Installer Manual
5.23.3.MODE III: With Smart-Load 5.23.4.MODE IV: AC Couple
67 THREE PHASE HI 8~12kW | Installer Manual
6.COMMISSIONING 6.1.Start-Up / Shutdown Procedure
The inverter must be installed by a qualified / licensed electrical engineer
in accordance with the country’s wiring regulations. Before switching on, the
installation engineer must have completed the Earth Bond, RCD and earth
leakage tests, checked that the solar panel Voc voltage does not exceed 480V
and checked the battery voltage. Power ON Sequence: 1. Switch on AC 2. Press
Start Button 3. Switch on Battery and battery breaker 4. Switch on the DC (PV
Isolator)
Shutdown Sequence: 1. Switch off AC 2. Press the start button 3. Switch off
the battery and the battery breaker 4. Switch off the DC (PV isolator)
6.2.Information for Commissioning the Inverter
After you have successfully powered up the inverter, it must be programmed and
set up as per the programming feature above.
68 THREE PHASE HI 8~12kW | Installer Manual
Check each bond on the solar panels
Check the VOC does not exceed 480V
Ensure both MPPTs are balanced
Measure the supply voltage check it matches the settings of the inverter
If it falls out of the setting range it will cause the inverse shut down and alarm
See Grid Setup page
Check the battery charge and discharge is within
the C rating of the battery. Too high will damage the
battery
Check the battery BMS is communicating with the
inverter
This is the heart of the system this controller
everything
This is for paralleling systems, and wind turbine
Ensure you are familiar with this, if you fully under-
stand the controller you will fully appreciate the capabilities of there
inverter
If paralleling inverters in 3 Phase check you phase rotation before switching
on the AC Load, in 3 Phase
the output voltage will increase across phase to
400V
See section `Program Charge / Discharge Times’
If using a wind turbine please ensure you have
the correct limiting resistor, caps and rectifier
Familiarize yourself with common fault codes
6.3.GDFI Fault
Before the inverter connects to the Grid, it will detect the impedance
(effective resistance) of the solar PV + to Ground, and the impedance of the
solar PV – to ground. If any of the impedance values are less than 33k, the
inverter will not connect to the Grid and will report an error F24 on its LCD.
7.MAINTENANCE
The inverter is low maintenance. However, it is important that at least twice
a year (for dusty environments this may need to be carried out weekly) all the
cooling fans, air ducts are cleaned and dust free. Check if there are no fault
codes and Lithium battery communication is correct. Weekly cleaning statement:
Suggest micromesh filters as an available option, micro ants here are a real
problem.
69 THREE PHASE HI 8~12kW | Installer Manual
APPENDIX A
Protocol CAN
RS485
Description Pin 1: CAN-H Pin 5: CAN-L Pin 2, 3, 4, 6, 7, 8: NC Pin 1: RS485B Pin 2: RS485A Pin 3, 6: GND Pin 7: RS485A Pin 8: RS485B Pin 4, 5: NC
APPENDIX B
Inverters sold in Australia will be set to the Default Australian standards.
APPENDIX C
The Sunsynk Single-Phase Hybrid Inverter inverter is compatible with the
SolarMan app, via a Wi-Fi or GSM data logger (See SolarMan instruction
manual).
APPENDIX D
If an external Residual Current Device (RCD) is used it should be of Type A/AC
with a tripping current of 30mA or higher.
Use of RCDs Residual Current Devices (RCDs): An RCD dedicated for an Inverter
Energy System (IES) may be used to meet the mechanical cable protection
requirements of AS/NZS3000 for the cable from the switchboard to the IES. 70
THREE PHASE HI 8~12kW | Installer Manual
If an RCD is installed the engineer must: 1. Disconnect all live conductors (including both active and neutral conductors) and 2. Be of the type specified in the inverter manufacturer’s instructions or as labelled on the inverter. We recommend the use of an RCD on all circuits and sub-circuits connected to the Sunsynk Inverter. Below is the specifications for a Residual Current Breaker with Over-current Protection (RCBO)
Earth-leakage protection class Earth-leakage sensitivity Curve code Network
type Poles description
Earth-leakage protection time delay
APPENDIX E
Type A 30mA
C AC 2P Instantaneous
The Sunsynk inverter can be connected to the internet, but you need to add a data logger to do this. The inverter is compatible with Solar Man data- loggers, which you can obtain from us with your distributor 1. LAN-Type Data Logger 2. Wi-Fi-Type Data Logger 3. GSM-Type Data Logger To setup the Internet connection for the Data Logger, please refer to the App User instructions. The Data Logger should be connected to the bottom of the inverter via the connection socket marked WIFI. For more information, training videos, software upgrades, help line, forum please refer to http://www.sunsynk.com – Tech Support (Do not forget to register first on the website).
Sunsynk
@energysolutions
sunsynkofficial
71 THREE PHASE HI 8~12kW | Installer Manual
Email us: sales@sunsynk.com Call us UK: +44 151 832 4300 VAT Number: 175669460 UK Address: Sunsynk, 17 Turnstone Business Park, Mulberry Avenue. Widnes, Cheshire, WA8 0WN.
Ltd
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References
Read User Manual Online (PDF format)
Read User Manual Online (PDF format) >>