TECHCON TS6500CIM Automatic Techkit Mixer User Guide

TS6500CIM Automatic Techkit Mixer

Product Information

Specifications

• Size: 16.5” (420mm) X 16.8” (426mm) X 38.2” (970mm)
• Weight: 80lbs (36kg)
• Input Voltage: 120/230 VAC, 50/60 Hz
• Rated Fuse: 2A @ 120 VAC / 230 VAC
• Motor Speed: 139 RPM
• Motor Torque: 42 in-lb (4.7 Nm)
• Indoor Use
• Operating Temperature: Altitude up to 6,562ft (2,000m)
• Storage Temperature: Max. Relative Humidity
• Air Input Display

Features and Functions

Features

• Plunger Bracket
• Cartridge Holder
• Guide Block
• Air Inlet
• Pressure Relief Valve
• Drive Spindle with Injection Rod
• Start Buttons
• Control Buttons
• Air Regulator
• Emergency Stop Button
• LCD Display
• Safety Cover
• Fluid Level Sensor
• Fluid Level Sensor Magnet
• Plunger Assembly
• Flow Control; Main Cylinder
• Flow Control; Injection Rod
• Voltage Select Switch
• Power Input Socket with Fuse Box
• Air Filter
• Wrench
• Accessories Bracket
• Cartridge Holder Bracket

Product Usage Instructions

Safety
Intended Use: Use this equipment only as described in this User Guide. Using the equipment in ways other than described may result in injury or damage to property. OK International cannot be responsible for injuries or damages resulting from unintended applications of its equipment. Unintended uses may result from taking the following actions:

• Making changes to equipment that has not been recommended in the User Guide
• Using incompatible or damaged replacement parts. Using unapproved accessories or auxiliary equipment

Safety Precautions:

• Do not operate this unit over maximum ratings/settings
• wear appropriate personal protective clothing or apparel
• Care must be taken to prevent the ingress of corrosive or flammable fluid back into the Refer to Material Safety Data Sheet for proper handling and safety precautions
• Do not smoke or use open flame when flammable materials are being dispensed
• This equipment is for indoor use only.

Unpacking and Inspection
Carefully open the crate and examine all items contained inside. The following items should be included:

• Cartridge Holder Assembly (1)
• Plunger Assembly (1)
• Tool Holder (1)
• Plunger Holder (1)
• Spare O-ring (5)
• Spindle Assembly (1)
• Spindle Extension (1)
• Air Filter (1)
• Wrench holder (1)
• User Guide (1)
• Air Hose (1)
• Fuse (1)
• Power Cord (1)
• Screws (8)

Symbol Definitions
No symbol definitions are provided in the user manual.

Emergency Stop
In case of an emergency, the mixing operation can be stopped at any time by pressing the EMERGENCY STOP BUTTON (Fig 2, 10). After the problems have been fixed, the machine can be restarted by pulling and turning the emergency button counterclockwise. The mix cycle will start from the beginning.

Specifications

• Size: 16.5” (420mm) X 16.8” (426mm) X 38.2” (970mm)
• Weight: 80lbs (36kg)
• Input Voltage : 120/230 VAC, 50/60 Hz
• Rated Fuse: 2A @ 120 VAC / 230 VAC
• Motor Speed: 139 RPM
• Motor Torque: 42 in-lb (4.7 Nm)
• Indoor Use
• Operating Temperature: Altitude up to 6,562ft (2,000m)
• Storage Temperature: Max. Relative Humidity

Air Input Display

Features and Functions
The product comes with various features and functions, including:

• Plunger Bracket
• Cartridge Holder
• Guide Block
• Air Inlet
• Pressure Relief Valve
• Drive Spindle with Injection Rod
• Start Buttons
• Control Buttons
• Air Regulator
• Emergency Stop Button
• LCD Display
• Safety Cover
• Fluid Level Sensor
• Fluid Level Sensor Magnet
• Plunger Assembly
• Flow Control; Main Cylinder
• Flow Control; Injection Rod
• Voltage Select Switch
• Power Input Socket with Fuse Box
• Air Filter
• Wrench
• Accessories Bracket
• Cartridge Holder Bracket

Setup and Operation
WARNING: This unit is equipped with a voltage selector switch. Please check to make sure the voltage selector is set to match the voltage input.

FAQ (Frequently Asked Questions)

Q: Can I use this equipment in ways other than described in the User Guide?
No, using this equipment in ways other than described may result in injury or damage to property.

Q: How can I stop the mixing operation in case of an emergency?
You can press the EMERGENCY STOP BUTTON to stop the mixing operation. After fixing the problems, you can restart the machine by pulling and turning the emergency button counter clockwise.

Q: What should I do if the voltage input doesn’t match the voltage selector setting?
You should make sure to set the voltage selector to match the voltage input to avoid any issues.

SAFETY

Intended Use:

WARNING: Use of this equipment in ways other than those described in this User Guide may result in injury to persons or damage to property. Use this equipment only as described in this User Guide.
OK International cannot be responsible for injuries or damages resulting from unintended applications of its equipment. Unintended uses may result form taking the following actions:

• Making changes to equipment that has not been recommended in the User Guide
• Using incompatible or damaged replacement parts. Using unapproved accessories or auxiliary equipment

Safety Precautions

• Do not operate this unit in excess of maximum ratings/settings
• Always wear appropriate personal protective clothing or apparel
• Care must be taken to prevent the ingress of corrosive or flammable fluid back into the Refer to Material Safety Data Sheet for proper handling and safety precautions
• Do not smoke or use open flame when flammable materials are being dispensed
• This equipment is for indoor use only.

UNPACKING AND INSPECTION:

Carefully open the crate and examine all items contained inside.

The following items should be included:

1. TS6500CIM Main Assembly – in the main compartment
2. Accessory parts – packaged in a box and stored in an accessory compartment, which include:

DESCRIPTION

The TS6500CIM Series Automatic Techkit Mixer provides complete automatic mixing of two-component materials packaged in cartridge.ts.niversal power supply. Equipped with a universal power supply, the TS6500 mixer is immediately usable anywhere in the world. The automatic fluid sensing device makes it very simple for the operator to install and setup all cartridge kit sizes. The user friendly firmware provides up to 10 programmable mixing sequences with storage for 10 profiles.

The TS6500CIM Series is available in five versions:

• TS6500CIM-6 for 2.5oz. (60ml), 6.0oz. (160ml) and 8.0oz. (220ml) Kit
• TS6500CIM-20 for 20oz. (550ml) Kit
• TS6500CIM-RS-6 for 6.0oz. (160ml) Kit with reduced motor speed (116 RPM)
• TS6500CIM-SMR-6 for 6.0oz. (160ml) Kit with steel mix rod
• TS6500CIM-SMR-20 for 20oz. (550ml) Kit with steel mix rod

The following conversion kits are also available for your conveniences:

• CK6500-6 Conversion kit for 2.5 (60ml), 6.0 (160ml) and 8.0 oz. (220ml) Kit
• CK6500-10 Conversion kit for 1/10 gal.(310ml) Kit
• CK6500-20 Conversion kit for 20 oz.(550ml) Kit

SYMBOL DEFINITIONS

EMERGENCY STOP

In case of an emergency, the mixing operation can be stopped at any time by pressing the EMERGENCY STOP BUTTON, (Fig 2, 10). After the problems have been fixed, the machine can be restarted by pulling and turning the emergency button counter clockwise. The mix cycle will start from the beginning.

SPECIFICATIONS

Figure 1.0 Outside Dimensions

FEATURES AND FUNCTIONS

Features

Figure 2.0 Front View

Figure 3.0 Back View

Operation Function

SETUP AND OPERATION

WARNING: This unit is equipped with a voltage selector switch. Please check to make sure the voltage selector is set to match the voltage input.

Voltage Selection and Fuse Replacement

1. Select the proper voltage by sliding the voltage switch up or down

Fuse Replacement: The unit is shipped with the fuse installed. If fuse needs to be replaced please follow instructions below

2. Remove the fuse holder by using a flat head screw driver to pry it open.
3. Insert correct fuse into the fuse box, refer to table above
4. Re-install the fuse holder into the unit

Figure 6.0 Fuse Installation

Plastic Tray Installation
The unit is shipped with a plastic tray to prevent any spilled material migrating into the main control panel. Make sure to install the plastic tray onto the base plate by aligning the four tabs into the base plate holes.

Spindle and Spindle Extension Installation
The unit is shipped with the spindle uninstalled. To install the spindle, align it on the motor drive shaft then turn in clockwise direction.
Note: The spindle is designed to mix cartridge kits with 8” (203mm) mix rod. To mix cartridge kits with 6” (152mm) mix rod, the spindle extension needs to be installed. Follow the instructions below to install the spindle extension:

1. Place the wrench on the motor shaft (beneath the spindle).
2. Place a screw driver between the two locking pins of the spindle.
3. Hold the wrench and turn the screw driver counter clockwise to unscrew the spindle assembly.
4. Remove the spindle assembly from the motor shaft.
5. Install the spindle extension on the motor shaft by turning it clockwise.
6. Install the spindle assembly on the spindle extension by turning it clockwise.

Turn On the Unit
Caution: Make sure the correct fuse has been installed and the correct voltage has been set. Refer to section 8.1 for instructions.

1. Insert the power cord to the power socket (Fig. 3, 20).
2. Connect the air filter assembly to the air inlet (Fig. 3, 21).
3. Connect the air hose to the air filter assembly .
   Caution: The air filter assembly (7091-9080), supplied with the unit, must be installed to ensure proper air filtration.

4. Set the air Pressure to 80 psi (5.5 bar) minimum.
   • Rotate the air pressure regulator knob (Fig. 2, 9) clockwise to increase the air pressure.
   • Rotate the air pressure regulator knob counterclockwise to decrease the air pressure.
5. The desired air pressure will be displayed on the screen.
6. Turn on the unit by pressing the power button (Fig. 4). The cartridge holder should move up to home position. If it does not move up, please check pressure connection.

Cartridge Kit Preparation

Injection Kit:
The TS6500 Mixer has an automatic injection device that will inject the hardener into the catalyst before the mixing cycle starts. However, the valve in the mix rod needs to be opened before placing the kit in the machine. Follow the below instructions to open the valve.

1. Insert the ram rod into the mix rod.
2. Push the ram rod to force the valve open.
3. Follow the instructions in section 8.7 to mix the injection kit.

Barrier Kit

1. Remove barrier tape from the kit.
2. Pull the mix rod down to the fullest extend to remove the foil from the dasher.
3. Follow instructions in section 8.7 to mix the barrier kit

Loading the Cartridge Kit
Note: The unit is setup to mix cartridge kit with 8” (203mm) mix rod. To mix cartridge kit with 6” (152mm) mix rod, the spindle extension needs to be installed. Refer to section 8.3 for instructions.

1. Open the safety cover (Fig. 2.0, 12).
2. Load the cartridge kit into the cartridge holder (Fig. 2.0, 2).
3. Pull the mix rod to the fullest extend then align the two through holes of the rod to the drive spindle (Fig. 2.0, 6).
4. Turn the cartridge kit lightly in clockwise direction to lock it to the spindle.
5. Insert the plunger assembly (Fig. 2.0,16) into the cartridge holder with the plunger correctly seated inside the cartridge.
6. Align the dowel pins of the plunger assembly with the bayonet slots in the cartridge holder and turn counterclockwise until it locked in.
7. Connect the air hose into the plunger air inlet (Fig. 2.0, 4).
8. Close the safety cover.

Mix Cycle Program Setup
Refer to Fig. 4.0.

1. Press the Mode button to select Auto mode.
2. Press and hold the Setup button for 3 seconds to enter setup screen.
3. Press the Setup button to move the cursor to the “CYCLE’‘ indicator.
4. Press the (+) and (-) button to set number of mix cycles required.
5. If a delay time is required, press the Setup button to move the cursor to the “DELAY’‘ indicator then press the (+) and (-) button to adjust delay time, for up stroke and down stroke. (Fig. 5.0 D: Down / U: Up)
6. Press and hold the Setup button for 3 seconds to save data. The unit is now ready to run.

Start The Unit

1. Ensure the unit is in the Automatic Mode and the desired profile has been selected.
2. Press and release the Start buttons (Green) (Fig 2.0, 7) simultaneously.
3. The unit will run the selected profile. The cycle count and elapsed time will be displayed on the LED screen.

Unloading The Cartridge Kit

1. The machine will automatically stop once the mixing cycles are completed.
2. Open the protective cover (Fig. 2.0, 12).
3. Remove the retaining collar plunger assembly (Fig. 2.0, 16) by turning it clockwise.
4. Place the retaining collar plunger assembly on the side bracket (Fig. 2.0, 1).
5. Turn the cartridge kit clockwise to remove it from the drive spindle.
6. Pull the cartridge kit out of the cartridge holder.

Manual Mode
While in the manual mode, the injection rod, main cylinder and drive spindle motor may be controlled independently. Note: while in manual mode any errors will not halt the operation of the motors. Refer to Fig. 13.0.

1. Press and hold the Mode button for 3 seconds to select Manual mode
2. Press the Power (-) button to activate the injection rod (the injection rod will move up).
3. Press the Mode button (+) to activate the motor (the drive spindle will rotate).
4. Press the Setup button () to activate the main cylinder (the cartridge holder will move up and down).

SPEED CONTROL

For main cylinder
The main air cylinder drives cartridge kit up and down. The stroke speed of the main air cylinder can be adjusted by rotating the flow control screw (Fig. 14.0) counter clockwise to increase the speed and clockwise to decrease the speed.

For injection rod
The injection rod air cylinder drives the injection rod up and down. The injection speed can be adjusted by rotating the flow control screw (Fig. 14.0) counterclockwise to increase the speed and clockwise to decrease the speed.
Note: For TS6500CIM-SMR-6 and TS6500CIM-SMR-20 models, the injection rod flow control is shut-off from the factory. To re-activate the injection rod, slowly turn the flow control screw counter-clockwise until the desired speed is achieved.

TROUBLESHOOTING

PROGRAM SELECTION

Up to 10 programs can be stored in the the TS6500 Mixer.

1. Press the Set button (Fig. 4.0) to highlight the program number selection.
2. Press the (+) or (-) buttons to select desired program.
3. Press the Set button to exit.

CYCLE COUNTER RESET

The cycle counter can record up to 99999 mix cycles. To reset the cycle counter follow the below instructions:

1. Press and hold Setup button for 3 seconds to enter setup mode.
2. Once the setup mode is displayed, press and hold Setup button again until the cycle counter resets to “00000”.

CARTRIDGE HOLDER INSTALLATION

Refer to Fig. 15.0 and 16.0
The TS6500CIM-6 is setup to mix the 6.0oz. (160ml) kit. To mix the 2.5oz (60ml) or 8.0oz. (220ml) kit the cartridge holder needs to be re-installed at the correct mounting locations as shown in Fig. 15.

The cartridge holder can be installed in a few simple steps:

1. Pull the release knob and push the fluid level sensor assembly to the left.
2. Loosen the locking screw by turning it counter clockwise.
3. Rotate the cartridge holder outward and pull it up to remove from the machine.
4. Install new cartridge holder in the reverse order.
5. Pull release knob to rotate fluid level sensor assembly back into position.

MAINTENANCE

The TS6500 Mixer is designed and built to be relatively maintenance free. To assure trouble free operation, the following recommendations should be followed:

1. Make certain the air supply is clean and dry.
2. Avoid connecting the unit to excessive moisture or solvent saturation.
3. Use only Amyl Alcohol to clean outside surface of the main housing.
4. Use only soft cloth to clean the LCD.
5. Clean the injection rod regularly with cleaning solvent
6. Clean the tray regularly with cleaning solvent

LIMITED WARRANTY

OK International warrants this product to the original purchaser for a period of one (1) year from date of purchase to be free from material and workmanship defects but not normal wear-and-tear, abuse and faulty installation. Defective product or subassembly and components under warranty will be repaired or replaced (at OK International’s option) free of charge. Customer with defective product under warranty must contact the nearest OK International office or distributor to secure a return authorization prior to shipping the product to the assigned OK International authorized service center. For nearest OK International office or distributor contact information, please visit www.okinternational.com. OK International reserves the right to make engineering product changes without notice.

APPENDIX 16.1 – Spare Parts List

TECHKIT PART NUMBER CHART

LOCAL DISPENSING SOLUTIONS WORLD WIDE

Techcon Systems Corporate Headquarters, 10800 Valley View Street, Cypress, California, 90630, USA.

Tel: 1-714-230-2398, Fax: 1-714-230-2393
E-mail: oemorders@okinternational.com

Techcon Systems European Corporate Office, Eagle Close, Chandler’s Ford Industrial Estate, Eastleigh, Hampshire, SO53 4NF, UK.

Tel: +44 2380 489 100, Fax: +44 2380 489 109
E-mail: europe-orders@okinternational.com
Or visit www.techcon.com

References

• Techcon - Fluid Dispensing Systems

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