LUMBERJACK CBS125 5 Inch Disc Sander Instruction Manual

LUMBERJACK CBS125 5 Inch Disc Sander

Product Information

The CBS125 Belt & 5 Disc Sander is a versatile tool designed for DIY and light workshop use. It is primarily used for sanding wood and wood products. This sander is built to provide  long-lasting and satisfactory service, ensuring the safety of the user and those around them.

INTRODUCTION
This Belt and Disc Sander is for DIY and light workshop use for sanding wood and wood products. Read the manual and follow the instructions carefully. In doing so you will ensure the safety of yourself and that of others around you, and you can look forward to your purchase giving you long and satisfactory service.

GUARANTEE
This product is guaranteed against faulty manufacture for a period of 12 months from the date of purchase. Please keep your receipt which will be required as proof of purchase. This guarantee is invalid if the product is found to have been abused or tampered with in any way, or not used for the function for which it was intended. Faulty goods must be returned to their place of purchase, no product can be returned to us without prior permission.
This guarantee does not effect your statutory rights.

Specifications

• Model: CBS125
• Intended Use: DIY and light workshop
• Sanding Capacity: Wood and wood products

General Safety Rules
When using electric tools, it is crucial to follow basic safety precautions to minimize the risk of fire, electric shock, and personal injury. Please read and keep these instructions for future reference.
WARNING: WHEN USING ELECTRIC TOOLS, BASIC SAFETY PRECAUTIONS MUST BE FOLLOWED TO DECREASE THE RISK OF FIRE, ELECTRIC SHOCK AND PERSONAL INJURY INCLUDING THE FOLLOWING. READ ALL THESE INSTRUCTIONS BEFORE ATTEMPTING TO OPERATE THIS PRODUCT AND SAVE THESE INSTRUCTIONS FOR FUTURE REFERENCE.

General Safety in the Workplace

1. Ensure that air can flow around the machine and keep the air vents clear.
2. Maintain a clean and tidy work area to avoid accidents caused by clutter.
3. Avoid over-reaching and maintain proper footing and balance.
4. Do not store the equipment in a damp environment or expose it to rain.
5. Keep other persons, especially children, away from the work area and prevent them from touching the tool or extension cable.
6. Do not operate the machine under the influence of alcohol, drugs, or medication.
7. Ensure adequate lighting in the workplace to prevent working in shadows.
8. Avoid using tools in the presence of flammable liquids or gases.
9. Stay alert, use common sense, and avoid operating the tool whentired.
10. ALWAYS make sure that air can flow around the machine and that the air vents are clear.
11. ALWAYS keep work area clean & tidy. Cluttered work areas and benches invite accidents.
12. Do not over-reach. Keep proper footing and balance at all times.
13. Do not store equipment in a damp environment or expose to rain.
14. ALWAYS ensure the workplace is well lit. Ensure that lighting is placed so that you will not be working in your own shadow.

Care of Power Tools

1. Thoroughly read the manual to understand the machine’s applications, limitations, and potential hazards.
2. Always keep guards in place and ensure they are in working order. Replace damaged guards or parts through an authorized service center.
3. Do not force the machine and use the correct tool for the job  to enhance safety and performance.
4. Don’t force the machine and use the correct tool. It will do the job better and safer, at the rate for which it was intended.
5. Disconnect the machine from the power supply before servicing or changing accessories.
6. Prior to each use, carefully inspect the tool for proper operation, alignment of moving parts, breakage, or any conditionthat may affect its performance.
7. Defective switches should be repaired by an authorized service center before using the tool.
8. Regularly check for damage or conditions that could impact the  machine’s operation. Damaged parts should be repaired promptly.
9. Repairs should only be carried out by qualified individuals using original spare parts to ensure compliance with safety regulations.
10. Use the product only for its intended purpose as described in the instruction manual.
11. Read this manual carefully. Learn the machines applications and limitations, as well as the specific potential hazards peculiar to it.
12. Do not use this product for any other purpose than that described in this booklet.
13. Do not abuse the power cable by yanking the cable to disconnect it from the socket. Keep the cable away from heat, oil or sharp edges.
14. Guard against electric shock. Avoid body contact with earthed or grounded surfaces.
15. If the machine should be used outdoors, use only extension cables intended for outdoor use and marked accordingly.
16. Avoid accidental starting by making sure the power switch is off before plugging in the power cable.

ADDITIONAL PRECAUTIONS FOR BELT & DISC SANDERS

1. ALWAYS wear ear protectors/defenders when using this machine.
2. ALWAYS wear a dust mask when using this machine. Be aware of harmful or toxic dust produced when sanding some woods, paint, etc.
3. ALWAYS use the sanding belt support or table to support the workpiece.
4. Always check to ensure that the table, belt support and attachments are secure before starting.
5. ALWAYS maintain a clearance of 2.5-4 mm between the table and the sanding belt or disc.
6. ALWAYS hold the workpiece firmly so that it cannot be pulled from your hands.
7. ALWAYS feed the workpiece against the direction of rotation of the disc. i.e the LEFT side of the disc.
8. ALWAYS keep the mains cable well away from the machine and ensure an adequate electrical supply is close at hand so that the operation is not restricted by the length of the cable.
9. ALWAYS use a dust extraction device, properly connected to the dust extraction port.
10. ALWAYS ensure that nails or any foreign objects have been removed from a workpiece beforehand. Nails etc., will destroy the belt or disc.
11. NEVER allow the ventilation slots in the motor to become blocked.
12. NEVER sand pieces which cannot be held firmly by hand.

WARNING: USE ONLY FOR SANDING WOOD. DO NOT USE FOR MATERIALS CONTAINING ASBESTOS, PAINTED SURFACES OR MATERIALS WHICH EMIT TOXIC PARTICLES.

DUST EXTRACTION
The sander is provided with a dust extraction facility. Please note however, that this does not preclude the user from wearing a face mask to prevent the inhalation of dust particles.
It is an EEC requirement that a dust extraction facility be provided on power tools, however, due to the nature of the sander, some of the dust produced will be forced into the surrounding atmosphere and will not be collected.

SAFETY SYMBOLS

| Read this instruction booklet carefully.| | Wear ear protection.
---|---|---|---
| Wear eye protection.| ****| Wear a dust mask that is specially designed to filter microscopic particles.

ELECTRICAL CONNECTIONS

WARNING: READ THESE ELECTRICAL SAFETY INSTRUCTIONS FULLY BEFORE CONNECTING TO THE MAINS SUPPLY.
Before switching the product on, make sure that the voltage of your electricity supply is the same as that indicated on the rating plate. This product is designed to operate on 230VAC 50Hz. Connecting it to any other power source may cause damage. This product is provided with a standard 13 amp, 230 volt (50Hz), BS 1363 plug, for connection to a standard, domestic electrical supply. Should the plug need changing, make sure that a plug of identical specification is used.
WARNING : THE WIRES IN THE CABLE ARE COLOURED AS FOLLOWS: BLUE = NEUTRAL BROWN = LIVE YELLOW AND GREEN = EARTH
If the colours of the wires in the power cable do not correspond with the markings on the terminals of your plug, proceed as follows.

• Connect the blue wire to the terminal which is marked N.
• Connect the brown wire to the terminal which is marked L.
• Connect the yellow and green wire to the terminal which is marked E or .

WE STRONGLY RECOMMEND THAT THIS MACHINE IS CONNECTED TO THE MAINS SUPPLY VIA AN APPROVED RESIDUAL CURRENT DEVICE (RCD) WHICH HAS A TRIPPING CURRENT OF LESS THAN 30mA.
If you are not sure, consult a qualified electrician. DO NOT try to do any repairs.

ASSEMBLY

SANDING BELT TABLE

1. Slide the belt into the slot on the table.
2. Position the table so that the machined slot below lines up with the hole in the casting.
3. Use the handle and washer supplied to fix the table into position.
   NOTE: The distance between the belt and the table must be between 2.5-4 mm to prevent small pieces slipping down between the belt and table.

DUST EXTRACTION MOULDING

1. Use a suitable screwdriver to remove the 3 screws and washers.
2. Place the dust extraction moulding into position.
3. Use the screws you removed in step 1 to fix into place.

SANDING DISC TABLE

1. Line up the table pins with the L shape slots on either side of the sanding disc, push the table in as far as possible.
2. Screw the locking handwheels through the machined slots into the pre-drilled hole until finger tight.

ADJUSTMENTS BEFORE USE

DISC TABLE ADJUSTMENT

1. Put an engineers square on the table and slacken the locking handwheels slightly.
2. Adjust the table so it is at right angles to the disc then tighten the locking handwheels.
3. If a different angle is necessary use an angle setting guage to guarentee precision.

MITRE FENCE ADJUSTMENT

1. Check the mitre fence is perpendicular to the disc and adjust if required.
2. Set the pointer on the mitre fence to 0° if required
   • Once the pointer is set, you can adjust the angle to whatever angle you need.

BELT TABLE ADJUSTMENT

1. Loosen the handle.
2. Put an engineers square on the table touching the belt
3. Adjust the table until it is at right angles to the belt.
4. Tighten the handle.
5. For fine adjustments, adjust the grub screw located at the rear of the table. When correct, clamp the grub screw in position using the nut beneath the table.

BELT TRACKING

1. Remove the screws and clamping knob indicated.
2. Remove the belt cover.
3. Turn the belt by hand and adjust the tracking knob until the belt is tracking correctly.
   • Clockwise to track the belt to the right.
   • Anti-clockwise to track the belt to the left, NOTE: You only need to make very small adjustments.
4. Replace cover screws and clamping knob.
5.  Remove any tools from the sander and connect the sander to the power supply.
6. Push the START (I) button and let the sander reach full speed.
   • Check that the belt is tracking correctly, if not, press the stop button and disconnect the sander from the power supply. Then go back to step 1 and try again.
   • If everything is ok the sander is ready to use.

OPERATION

IMPORTANT: Ensure that ALL components are secure, ALL correct adjustments have been carried out, and ALL safety precautions have been observed BEFORE plugging the machine into the mains supply and switching ON.

1. Attach a vacuum cleaner or other dust extraction device to the relevant extraction port.
2. Switch the machine ON by pressing the green START (I) button.
3. Make sure that the belt is tracking properly…adjust if necessary.
4. Holding the workpiece firmly, place it on the table and gently slide it into contact with the belt or disc. Do not force it, only a light pressure is required.

IMPORTANT: When using the sanding disc, ALWAYS use the left half of the disc ONLY, i.e. that side where the direction of rotation of the disc is down towards the table.

MAINTENANCE

Always inspect the sander before use.

• Make sure that all air vents are clear.

Check the power cable to ensure it is sound and free from damage. Avoid using solvents when cleaning plastic parts, (most plastics are susceptible to damage from the various types of commercial solvents).
All bearings in this tool are lubricated for the machine’s lifetime under normal operating conditions, therefore no further lubrication is required.

CHANGING THE SANDING BELT

1. Remove the screws and clamping knob indicated
2. Remove the belt cover.
3. Replace the sanding belt ensuring it sits centrally on the rollers, and the arrow on the rear of the belt is pointing down towards he table.
4. Turn the belt by hand and adjust the tracking knob until the belt is tracking correctly.
   • Clockwise to track the belt to the right
   • Anti-clockwise to track the belt to the left,
5. Replace the cover screws and clamping knob.

CHANGING THE DISC

1. Remove the disc table and dust extraction moulding.
2. Using a sharp instrument, tease off a portion of the sanding disc, sufficient for it to be grasped by hand and peeled off.
3. Remove all residual adhesive and finally clean the disc with solvent.
4. Peel the backing from the replacement sanding disc and fix to the disc ensuring it is central. Press it firmly to ensure it is secure.
5. Replace the table and dust extraction moulding.

ENVIRONMENTAL RECYCLING POLICY
Through purchase of this product, the customer is taking on the obligation to deal with the WEEE in accordance with the WEEE regulations in relation to the treatment, recycling & recovery and environmentally sound disposal of the WEEE. In effect, this means that this product must not be disposed of with general household waste. It must be disposed of according to the laws governing Waste Electrical and Electronic Equipment (WEEE) at a recognized disposal facility.

DECLARATION OF CONFORMITY

We Importer
TOOLSA VE LTD

• Unit C, Manders Ind. Est.,
• Old Heat h Road, Wolverhampton,
• WV1 2RP.

Declare that the product

• Designation: 1″ BELT & 5″ DISC SANDER
• Model: CBS125

Complies with the following Directives

• Electromagnetic Compatibility Directive – 2004/108/EC
• Machine Directive – 2006/42/EC
• Restrictions of the use of Hazardous Substances in Electrical Equipment – 2011-65/EU Waste Electrical and Electronic Equipment – 2012/19/EU

Standards & technical specifications referred to

• Authorized Technical File Holder: Bill Evans

FAQ

1. Can this sander be used on metal surfaces?
   No, this sander is specifically designed for sanding wood and wood products. Using it on metal surfaces may damage the machine and compromise safety.

2. What is the recommended maintenance for this sander?
   Regularly clean the sander to remove dust and debris. Lubricate moving parts as instructed in the manual. Additionally, ensure the power cord is in good condition and free from damage.

3. Can I use this sander without the guards?
   No, the guards are essential safety features. They should always be kept in place and in working order to prevent accidents and protect the user.

4. Is it necessary to wear personal protective equipment (PPE) while using this sander?
   Yes, it is recommended to wear appropriate PPE, such as safety goggles, a dust mask, and ear protection, to protect against potential hazards, including flying debris and excessive noise.

5. What should I do if the machine malfunctions?
   If you experience any issues or malfunctions with the sander, immediately disconnect it from the power supply and consult the troubleshooting section of the manual. If the problem persists, contact an authorized service center for assistance.

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