Daviteq WS433-V1A Wireless Piezo Electric 10Khz Vibration Sensor User Guide

Daviteq WS433-V1A Wireless Piezo Electric 10Khz Vibration Sensor

Product Information

• Specifications
  • Product Name: Wireless Piezo-electric 10Khz Vibration Sensor
  • Model Number: WS433-V1A
  • Hardware Version: 2.5
  • Firmware Version: 5.0
  • Item Code: WS433-V1A-01
  • SKU: WS433-V1A
  • Frequency: 433Mhz
  • Acceleration Range: 2-10000 g
  • Shock Limit: >30000 g
  • Sensor Type: Hermetically Sealed, Piezo-Ceramic Crystal, Shear Mode
  • Sensor Material: 304SUS
  • Mousing Protection: IP67
  • Mounting: M6 Screw
  • Data Speed: Up to 50kbps
  • Transmission Distance (LOS): 1000m (internal Antenna)
  • Battery: 1 x AA 1.5-3.6VDC (up to 10-year operation, depends on configuration)
  • Frequency Band: ISM 433Mhz, Sub-GHz technology from Texas Instrument, USA
  • International Compliance: ETSI EN 300 220, EN 303 204 (Europe) FCC CFR47 Part15 (US), ARIB STD-T108 (Japan)
  • Vietnam Type Approval Certification: QCVN 73:2013/BTTTT, QCVN 96:2015/BTTTT (DAVITEQ B00122019)
  • Security Standard: AES-128
  • Operating Temperature of PCB: -40oC..+60oC (with AA L91 Energizer)
  • Housing: Poly-carbonate, IP67
  • Product Dimensions & Weight: 150x30x30mm, < 260g (without battery), with sensor
  • Box Dimensions & Gross Weight: 190x50x50mm, < 300g

Product Usage Instructions

• Installation
  • To install the Wireless Piezo-electric 10Khz Vibration Sensor, follow these steps:
  • Choose a suitable location for the sensor installation.
  • Ensure that the sensor is securely mounted using the provided M6 screw.
  • Make sure that the sensor is tightly sealed to prevent any moisture or dust from entering (IP67 protection).
• Powering the Sensor
  • The Wireless Piezo-electric 10Khz Vibration Sensor is powered by a single AA 1.5-3.6VDC battery. To power the sensor:
  • Open the housing of the sensor.
  • Insert the AA battery into the designated slot.
  • Close the housing securely.
• Configuration
  • The sensor comes pre-calibrated and does not require any additional configuration. However, if you need to change the Rdata rate, you can do so by using the button on the sensor.
• Measurement Process
  • The Wireless Piezo-electric 10Khz Vibration Sensor measures vibrations using a sampling time interval. Here’s how the measurement process works:
  • At the specified sampling time interval (e.g., 2 minutes), the sensor node wakes up and supplies power to the external sensor for measurement.
  • The external sensor takes a certain time to complete the measurement (e.g., 200mS).
  • After the measurement is finished, the node reads the raw value from the sensor.
  • The raw value can be scaled using the formula Y = aX + b, where X is the raw value, Y is the calculated value, and a and b are constants.
  • The scaled value is then compared with the Lo and Hi thresholds for alarm processing.
• Alarm Processing
  • The alarm processing is based on the comparison of the scaled value with the Lo and Hi thresholds. The status bytes of the sensor node indicate the error code and sensor type. Here are the error codes and their descriptions:

Please take out the battery for 20 seconds, then install it again
to reset the node and recognize the new sensor module.
2| Error, sensor port M12F shorted to GND
3| Error, sensor port M12F shorted to Vcc
4| Error, sensor port M12F shorted to each other

• FAQ
  • Q: Does the Wireless Piezo-electric 10Khz Vibration Sensor require any calibration?
  • A: No, the sensor comes pre-calibrated and does not require any additional calibration.
  • Q: Can I change the RF data rate of the sensor?
  • A: Yes, you can change the RF data rate by using the button on the sensor.
  • Q: What is the operating temperature range of the sensor?
  • A: The sensor can operate in temperatures ranging from -40oC to +60oC (with AA L91 Energizer).
  • Q: How long does the battery last?
  • A: The battery life depends on the configuration, but it can last up to 10 years.

USER GUIDE FOR WIRELESS PIEZO-ELECTRIC 10KHZ VIBRATION SENSOR WS433-V1A

Products Document

This document is applied for the following products

433Mhz, +/-50g, pre-calibrated, AA 1.5-3.6VDC battery, IP67

Functions Change Log

Introduction

• WS433-V1A is a cost effective, wireless accelerometer single-axis vibration sensor designed for condition monitoring and preventive maintenance applications.
• The piezo-electric accelerometer is available in ranges ±50g and features a flat frequency response up to >10kHz.
• Its accelerometer feature a stable piezo-ceramic crystal in shear mode with low power electronics, sealed in a fully hermetic package.
• The Piezo Electric technology incorporated in the WS433-V1A accelerometer has a proven track record for offering the reliable and long-term stable output required for condition monitoring applications.
• The accelerometer is designed and qualified for machine health monitoring and has superior Resolution, Dynamic Range and Bandwidth to MEMS devices.
• Beside that it can also measure the temperature at mounting point.
• The sensor will connect wirelessly to the Wireless Coordinator WS433-CL then export the data to RS485 / modbusRTU and from there easily connect to any monitoring and control system.
• LOS distance from sensor to receiver is 1000m and can be extended by Extender.
• Typical applications include: Machine Health Monitoring, Predictive Maintenance Installations, Vibration Monitoring, Impact & Shock Monitoring, Bearing monitoring…

Specification

VIBRATION SENSOR SPECIFICATION:|
---|---
Sensor type| Hermetically Sealed, Piezo-Ceramic Crystal, Shear Mode
Acceleration Range and Shock Limit (g)| ±50, 10,000
Frequency Response and Resonant Frequency (Hz)| 2-10000, >30000
Non-Linearity, Transverse Sensitivity| ±2%FSO, < 5%
Temperature measuring and operating range, accuracy & resolution (°C)| -40.. +85, +/- 0.5, 0.125
Sensor Material, mousing protection and mounting| 304SUS, IP67, M6 Screw
*Notes| All above values are typical at +24°C, 80Hz
WIRELESS SPECIFCATION:|
Data speed| Up to 50kbps
Tranmission distance, LOS| 1000m, internal Antenna
Battery| 01 x AA 1.5-3.6VDC, up to 10-year operation, depends on configuration
Frequency Band| ISM 433Mhz, Sub-GHz technology from Texas Instrument, USA

International Compliance

| ETSI EN 300 220, EN 303 204 (Europe) FCC CFR47 Part15 (US), ARIB STD-T108 (Japan)
Vietnam Type Approval Certification| QCVN 73:2013/BTTTT, QCVN 96:2015/BTTTT (DAVITEQ B00122019)
Security Standard| AES-128
Operating temperature of PCB| -40oC..+60oC (with AA L91 Energizer)
Housing| Poly-carbonate, IP67
Installation method| Integrated with Sensor
Product dimensions & weight| 150x30x30mm, < 260g (without battery), with sensor
Box dimension & gross weight| 190x50x50mm, < 300g

Typical Applications

Operation Principle

Process of measurement

• When the sensor sampling time interval is reached, For example 2 minutes, the node will wake up and switch ON the power supply to supply the energy to external sensor to start the measurement.
• Depends on the type and characteristic of external sensor, the sensor will take a certain time to finish the measurement.
• For example: the measurement time is 200mS, after this time, the node will read the value of sensor, node will switch OFF power supply to external sensor to save energy.

The measured value is the raw value of the sensor. The measured value can be scaled according to the following formula:

Y = aX + b

• X: the raw value from the sensor
• Y: the calculated value for parameter 1’s value or parameter 2’s value
• a: constant (default value is 1)
• b: constant (default value is 0)

So, if there is no user setting for a and b ==> Y = X The Y value will be compared with Lo and Hi threshold. Please refer below the graph of alarm processing.

Status bytes of sensor Node

• Hi-Byte is error code

out the battery for 20s then install it again to reset node to recognize the new sensor module
2| Error, sensor port M12F shorted to GND
3| Error, sensor port M12F shorted to Vcc
4| Error, sensor port M12F shorted each other

• Lo-Byte is sensor type

out the battery for 20s then install it again to reset node to recognize the new sensor module
2| Error, sensor port M12F shorted to GND
3| Error, sensor port M12F shorted to Vcc
4| Error, sensor port M12F shorted each other

Add sensors node to Co-ordinator WS433-CL Add Sensor Node ID automatically

• Step 1: After supplying power the Co-ordinator via M12 connector, the Node ID must be registered within the first 5 minutes, up to 40 WS.
• Step 2: Bring the wireless sensor closer to the Co-ordinator’s antenna then take off the wireless sensor battery, wait for 5s then insert the battery again. If:
  • Buzzer plays 1 peep sound, LED blink 1 time, that means registering Node ID on Co-ordinators uccessfully.
  • Buzzer plays 2 peep sounds, LED blink 2 times, that this Node ID is already registered.

If you do not hear the “Peep” sound, please disconnect the power the co- ordinator, wait a few minute and try again.

• Node id added in this way will be written to the smallest node_id_n address which is = 0.
• Set Rssi_threshold (see RF MODE CONFIG (in the Modbus Memmap of WS433-CL), default -25): The case if Coordinator is on high position and need to add node sensor. We set the sensor as close as possible and set the
• Rssi_threshold to -80, -90 or -100 to increase the sensitivity to allow WS433-CL-04 can add sensors at a longer distance. After that, perform 2 steps of adding sensors and then reset Rssi_threshold = -25.
• Enb_auto_add_sensors configuration (see RF MODE CONFIG (in the Modbus Memmap of WS433-CL)): In case you do not want to turn off the power WS433-CL, you can set Enb_auto_add_sensors = 1, this way we have 5 minutes to add nodes (add up to 40 nodes) . After 5 minutes
• Enb_auto_add_sensors will automatically = 0.

Memmap Resgisters

You can download Modbus Memmap of WS433-CL with the following link:https://filerun.daviteq.com/wl/?id=WBbGm89AToHWyvIyMOc780N1KmjfUr3Y.

Add sensor node into WS433-CL-04 (1) through intermediate WS433-CL-04 (2) and Modbus

• In case the sensor need to be added to WS433-CL-04 (1) has been installed in a high position, the sensor cannot be brought close to WS433-CL-04 (1). For more details:
  

  • http://www.daviteq.com/en/manuals/books/long-range-wireless-co-ordinator-ws433-cl/page/user-guidefor-long-range-wireless-co-ordinator-ws433-cl.
    

Button Function

Open the cover of sensor then use the push button to set the data transfer speed for the first 30 seconds when the battery is first installed, after 30 seconds the push button function does not work.

• Press and hold the button for 2 seconds => LED blinks once => Release the button to set Data rate RF 50kbps
• Press and hold the button for 5 seconds => LED blinks twice => Release the button to set Data rate RF 625bps
• Press and hold the button for 10 seconds => LED blinks 3 times => Release the button to reset RF parameters (frequency, RF output power, data rate), if held for more than 30 seconds then the button function does not work.

Reset default WS433:

• Frequency: 433.92 MHz
• RF transmit power: 15 dBm
• RF data rate: 50 kbps

Configuration

First, you need to prepare

• Num of Node will indicate the number of nodes managed by WS433-CL.
• Every time a node is added, the Num of Node will increase by 1.
• Every time a node is deleted, the Num of Node is reduced by 1.
• Writing Num of Node = 0 will delete all 40 node ids to 0.
• If you want to delete a node id, then write it = 0 with theW rite function is 16 and the Read function is 3.

1. Step 1: Connect Antenna, RS485 – configuration cable and power supply co-ordinator
2. Step 2: Open Modbus tool on PC
   • You can download Daviteq Modbus Configuration Tool with the following link:https://filerun.daviteq.com/wl/?id=qK0PGNbY1g1fuxTqbFW9SXtEvCw7bpc6.
   • Template File: https://filerun.daviteq.com/wl/?id=ItFaeQgtCmXN98J7GaPdeZvKK5eS1Dd1.
   • How to use the Modbus configuration software
   • Unzip file and run file application “Daviteq Modbus Configuration Tool Version”
   • Choose COM Port (the Port which is USB cable plugged in)
   • Set the BaudRate: 9600,
   • Parity: none
   • Click “ Connect “ untill the Status displays “disconnected” to “connected“. It means the WS433-CL-04 is being connected with computer;
   • Next, we need to import the configuration file for WS433-CL-04 by importing the csv file: Go to MENUF: ILE / Import New / => select the template file.
3. Step 3: Configure parameters of the sensor.

Memmap resgisters

• You can download Modbus Memmap of WS433-CL with the following link:https://filerun.daviteq.com/wl/?id=BKEaUzdArkoc0Hc7nfpRShdPVToVrqQZ.
• In the memmap file, refer to the Memmap of WS433-V1A sheet to configure the sensor’s operating parameters accordingly.
• The reference memmap addresses are based on the order of the sensors added in the Memmap file above.

Typical Sensor Parameters

Typical sensor parameters:

Function Code (Read)| Function Code (Write)| # of register| Byte Size| Description| Value Range| Default| Format| Property| Explanation
---|---|---|---|---|---|---|---|---|---
4|  | 1| 2| %Battery of sensor Node| 10,30,60,99|  | uint16| Read| Battery level, only 04 levels:

10%, 30%,

60% and

99% (full).

When 10%

==> Need to replace the battery

4|  | 2| 4| Frequency value of sensor Node| Hz|  | float| Read| Frequency value of sensor Node
4|  | 2| 4| Peak Acceleration value of sensor Node| m/s2|  | float| Read| Peak Acceleration value of sensor Node
4|  | 2| 4| RMS Acceleration value of sensor Node| m/s2|  | float| Read| RMS Acceleration value of sensor Node
4|  | 2| 4| Peak Velocity value of sensor Node| mm/s|  | float| Read| Peak Velocity value of sensor Node
4|  | 2| 4| RMS Velocity value of sensor Node| mm/s|  | float| Read| RMS Velocity value of sensor Node
4|  | 2| 4| PeakPeak Displacement value of sensor Node| µm|  | float| Read| Peak of Peak Distance value of sensor Node
| |
4|  | 2| 4| RMS Displacement value of sensor Node| µm|  | float| Read| RMS Distance value of sensor Node
| |
4|  | 2| 4| Temperature value of sensor

Node

| -40 ..

+125°C

|  | float| Read| Temperature value of sensor Node
---|---|---|---|---|---|---|---|---|---
3|  | 1| 2| Data status of Node| 0-9, 99|  | byte| Read| 0-9:

Interval updated data 99:

Disconnected

3|  | 1| 2| ****

RF Signal strength of Node

| 0-4|  | byte| Read| From 0 to 4

with 0 is being lost connection RF and 4 is the strongest RF

3

| ****

16

| ****

1

| ****

2

| ****

Cycle_wakeup

| ****

1-3600(s)

| ****

120

| ****

uint16

| ****

Read/Write

| Every time interval of Cycle_wakeup sensor node would ONLY send data

to co- ordinator if the new measured value was changed more than the Delta value of the last measured value.

Default Cycle_wakeup is 120 seconds

|  | | |  |

3

| ****

16

| ****

1

| ****

2

| ****

Cycle_healths

| ****

60-7200(s)

| ****

600

| ****

uint16

| ****

Read/Write

| Every time interval of Cycle_healths sensor node will absolutely send data

to co- ordinator regardless any condition (Recommen

: 900

seconds)

| |  | | |  |

3

| ****

16

| ****

2

| ****

4

| ****

Radio frequency

| ****

433.05-

434.79, 433

Mhz

| ****

433.92

| ****

float

| ****

Read/Write

| Configure the operating frequency of wireless sensor by Co- ordinator, should be configured from 433.05-

434.79

MHz, only for advanced users

Installation

Installation location

• Wireless sensor utilize the ultra-low power 433Mhz RF signal to transmit/receive data with Wireless co-ordinator.
• To maximize the distance of transmission, the ideal condition is Line-of-sight (LOS) between the Wireless sensor and Gateway.
• In real life, there may be no LOS condition. However, the two modules still communicate each other, but the distance will be reduced significantly.

ATTENTION:

• DO NOT: cover the Wireless sensor or its antenna inside a completed metallic box or housing, because the RF signal can not pass through the metallic material.
• NOTE: Integrated WS433-CL / iConnector Coordinator The coordinator must be placed at least 4 meters above the ground and the WS433-V1A clearly visible.

Dimensions

• Unit: mm

Process mounting

WARNINGS:

• The sensor should be mounted on an oil-free and grease-free surface as close to the source of vibration as possible.
• For best results, the sensor should be mounted via a drill hole and have anM 6×1.0 threaded hole (an adapter can be used) attached directly to the housing.
• Please make sure that the operating ambient temperature is right for the sensor.
• Prepare the professional tools for installation. The inappropriate tools may cause damage to the sensor.

Battery installation

Steps for battery installation:

• Step 1: Using Philips screw driver to unscrew M2 screw at the side of housing.
• Step 2: Pull out the cover then insert the AA 1.5VDC battery, please take note the poles of the battery.
  • ATTENTION: Because of O-ring, it requires to have much pulling force at the beginning, therefore please do it carefully to avoid the damage of circuit board which is very thin (1.00mm);
  • REVERSED POLARITY OF BATTERIES IN 10 SECONDS CAN DAMAGE THE SENSOR CIRCUIT!

RECOMMENDED BATTERIES

• -18 + 60 oc working temperature
• 10-year shelf life
• 3000 mAH Capacity
• Price: IX
• WS433-M12F-ATE-H3.PNG
• -40 + 60 oc working temperature
• 20-year shelf life
• 3500 mAH Capacity
• Price: 3.5X

Step 3: Insert the top plastic housing and locking by M2 screw

Troubleshooting

No.

| Phenomena| Reason| Solutions
---|---|---|---
1| The status LED of wireless sensor doesn’t light up| No power supply Configuration function of the LED is not correct| Check that the battery is empty or not installed correctly Reconfigure the led light function exactly as instructed
2| Wireless sensor not connected to co-ordinator| No power supply The configuration function of the RF data rate is incorrect| Check that the battery is empty or not installed correctly Reconfigure the RF data rate with the button according to the instructions
---|---|---|---

Support contacts

Manufacturer

• Daviteq Technologies Inc
• No.11 Street 2G, Nam Hung Vuong Res., An Lac Ward, Binh Tan Dist., Ho
• Chi Minh City, Vietnam.
• Tel: +84-28-6268.2523/4 (ext.122)
• Email: [email protected].
• www.daviteq.com.
• Distributor in Australia and New Zealand
• Templogger Pty Ltd
• Tel: 1800 LOGGER
• Email: [email protected].
• Revision #15
• Created Fri, Apr 9, 2021 6:34 AM by Kiệt Anh Nguyễn
• Updated Mon, Aug 30, 2021 10:26 AM by Kiệt Anh Nguyễn

References

• Daviteq – Nhà sản xuất cảm biến đo lường và hệ thống IoT
• USER GUIDE FOR LONG RA... | Online Product Manuals & Datasheets
• daviteq.com/en/manuals/uploads/images/gallery/2020-02/1HktMXx8TuYVTcmr-WS433-CL-H12.png
• daviteq.com/en/manuals/uploads/images/gallery/2020-02/ehkF2jMAWsh15YDV-Hys.png
• daviteq.com/en/manuals/uploads/images/gallery/2020-02/lgZGLBZZIOgfqNWb-WS433-CL-H13.png
• daviteq.com/en/manuals/uploads/images/gallery/2020-02/NDiNlDVqvx5g3MKU-WS433-CL-H9.png
• daviteq.com/en/manuals/uploads/images/gallery/2020-02/PEsu8shSFsJ5apuE-WS433-CL-H11.png
• daviteq.com/en/manuals/uploads/images/gallery/2020-02/ppj3ObodTb2dwXUs-WS433-CL-H10.png
• daviteq.com/en/manuals/uploads/images/gallery/2020-02/yZSwCaA7aNAuEFik-WS433-CL-H18.png
• daviteq.com/en/manuals/uploads/images/gallery/2020-03/G4dgaCfOiS9bkKNI-WS433-M12F-ATE-H3.png
• daviteq.com/en/manuals/uploads/images/gallery/2020-03/GPnUDAmLmFZFpLTk-WS433-CL-H15.png
• User Guide for Modbus ... | Online Product Manuals & Datasheets
• daviteq.com/en/manuals/uploads/images/gallery/2020-06/1tNNET2vHkT8A7Qd-logo-01.png
• daviteq.com/en/manuals/uploads/images/gallery/2020-10/DlpSk1ixXtb7rrWA-1.png
• daviteq.com/en/manuals/uploads/images/gallery/2020-12/Ro6pbId7HRuMHyyq-WS4323-TAG-05.png
• daviteq.com/en/manuals/uploads/images/gallery/2021-04/79jTqSAOLuEgQvBj-WS433-V1A-H10.png
• daviteq.com/en/manuals/uploads/images/gallery/2021-04/caOR8itdWlsVVofd-WS433-V1A-H9.png
• daviteq.com/en/manuals/uploads/images/gallery/2021-04/HpxhD7h39IeF89VT-WS433-V1A-H8.png
• daviteq.com/en/manuals/uploads/images/gallery/2021-04/iREUg9zXftevAY6a-WS433-V1A-H7.png
• daviteq.com/en/manuals/uploads/images/gallery/2021-04/Jo6IzGdS9XP2JDRV-WS433-V1A-H6.png
• daviteq.com/en/manuals/uploads/images/gallery/2021-04/NA1OA6pzQnVCNdEr-WS433-V1A-H3.png
• daviteq.com/en/manuals/uploads/images/gallery/2021-04/NBeMshq50LK9YvDI-WS433-V1A-H1.png
• daviteq.com/en/manuals/uploads/images/gallery/2021-04/QayvQvUmWGMlMVal-WS433-V1A-H5.png
• daviteq.com/en/manuals/uploads/images/gallery/2021-04/REvsyDPkpxVQhglV-WS433-V1A-H11.png
• daviteq.com/en/manuals/uploads/images/gallery/2021-04/sEt9b7OTSDnNNjTP-WS433-V1A-H13.PNG
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• daviteq.com/en/manuals/uploads/images/gallery/2021-04/Wc6eJwsgkI0VhUk9-WS433-V1A-H12.png
• filerun.daviteq.com/wl/?id=BKEaUzdArkoc0Hc7nfpRShdPVToVrqQZ
• filerun.daviteq.com/wl/?id=ItFaeQgtCmXN98J7GaPdeZvKK5eS1Dd1
• filerun.daviteq.com/wl/?id=qK0PGNbY1g1fuxTqbFW9SXtEvCw7bpc6
• filerun.daviteq.com/wl/?id=WBbGm89AToHWyvIyMOc780N1KmjfUr3Y

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