AMP RESEARCH 75101-01A Power Step Installation Guide

AMP RESEARCH 75101-01A Power Step

Product Information

Specifications

• Application: Dodge Ram Quad Cab 1500, Dodge Ram Quad Cab 2500/3500, Dodge Ram Mega Cab
• Model Year: 2002 – 2008 (Quad Cab 1500), 2003 – 2009 (Quad Cab 2500/3500), 2006 – 2009 (Mega Cab)
• AMP Part Numbers: 75101-01A (Quad Cab 1500), 75101-01A (Quad Cab 2500/3500), 75118-01A (Mega Cab)
• Installation Time: 3-5 Hours
• Skill Level: 4 (Experienced)
• Required Tools: Safety goggles, Measuring tape, Flat blade screwdriver, Phillips head screwdriver, Right angle drill, 1/8 drill bit, 13 mm socket, Ratchet wrench and extension, Soldering iron, Wire crimpers, Wire stripper/cutter, Corrosion inhibitor, 3/16 hex key wrench (allen wrench), 1/8 hex key wrench (fallen wrench), 4 mm hex key wrench (allen wrench), Pop rivet tool, Electrical tape
• Warranty: 5-Year Limited Warranty

Product Usage Instructions

Installation Guide
To ensure proper installation of the Power Step, please follow the steps below:

Attaching motor to linkage assembly
The motors need to be installed before continuing with the rest of the Power Step install.

Instructions:

1. Position the gear cover in place as shown if not already in place.
2. Seat motor into position on the three mounting bosses. This may require an adjustment of the gear by moving the swing arms.
3. After seating into place, fasten the motor with the three motor mount screws with 4mm Hex Head. Tighten screws to 36 in-lbs (4N-m). Do not over torque.

Parts List and Hardware Identification
Below is a list of parts included in the package and their identification:

Running Board assembly

• End caps (1 left & 1 right)
• T-Nut Insert (x2)
• S-style clips (x2)

Front Bracket

• Driver Rear Bracket
• Passenger Rear Bracket

Idler Linkage
Motor Linkage

Wire Harness
Controller STA

Hardware

• Hex Bolt (x8)
• Hex Bolt (x4)
• Socket Cap Screw (x8)
• Blind Rivet (x8)
• Mounting Insert (x4)
• Cable tie (x7)
• Cable tie (x11)
• Posi-TapsTM (Red/Grey) (x4)
• LED Lamp (x4)
• Grommet (x4)
• Butt Connector (x8)

Prepare brackets for install
Counting large oval sill holes from the front, remove covering (plug or tape) from the below indicated mounting points. QUAD CAB: 3rd and 7th from the front. MEGA CAB: 3rd and 8th from the front.

FAQ

What is the recommended skill level for installation?
The recommended skill level is 4, which means experienced.

Is professional installation recommended?
Yes, professional installation is recommended.

What is the warranty period?
The product comes with a 5-Year Limited Warranty.

Where can I find technical support?
For technical support, you can contact AMP Research at 1-888-983-2204 (Press 2) from Monday to Friday, 7:00 AM – 5:00 PM PST.

INSTRUCTIONS

APPLICATION

• Dodge Ram Quad Cab 1500
• Dodge Ram Quad Cab 2500/3500
• Dodge Ram Mega Cab

MODEL YR

• 2002 – 2008
• 2003 – 2009
• 2006 – 2009

AMP PART #

• 75101-01A
• 75101-01A
• 75118-01A

INSTALLATION TIME

3-5 Hours
Professional installation recommended

TOOLS REQUIRED

• Safety goggles
• Measuring tape
• Flat blade screwdriver
• Phillips head screwdriver
• Right angle drill
• 1/8” drill bit
• 13 mm socket
• Ratchet wrench and extension
• Soldering iron
• Wire crimpers
• Wire stripper/cutter
• Corrosion inhibiter
• 3/16” hex key wrench (allen wrench )
• 1/8” hex key wrench (allen wrench)
• 4 mm hex key wrench (allen wrench )
• Pop rivet tool
• Electrical tape

INSTALLATION GUIDE

Attaching motor to the linkage assembly
The motors need to be installed before continuing with the rest of the Power Step install.

EXPLODED VIEW

• Motor
• Socket cap screw
• Washer
• Drive Gear Housing Cover

CAUTION : HANDLE WITH CARE.
To ensure our customers receive all components with full integrity, we pack the motors separate from their linkage assemblies. This requires that the installer position and fasten the motor before continuing with the install. Please follow the instructions below and handle the assembly carefully.

CAUTION : Dropping the assembly or any excessive impact MAY cause damage to the motor.

Instructions:

1. Position the gear cover in place as shown if not already in place.
2. Seat the motor into position on the three mounting bosses. This may require an adjustment of the gear by moving the swing arms.
3. After seating into place, fasten the motor with the three motor mount screws with 4mm Hex Head. Tighten screws to 36 in-lbs (4N-m). Do not over torque.

PARTS LIST AND HARDWARE IDENTIFICATION

Note : Steps 1-8 shown on driver side. Repeat these steps on passenger side.

1. Counting large oval sill holes from the front, remove covering (plug or tape) from the below indicated mounting points.

   • QUAD CAB : 3rd and 7th from the front.
   • MEGA CAB: 3rd and 8th from the front.
   • QUAD CAB : 3rd and 7th from the front.
   • MEGA CAB: 3rd and 7th from the front.

2. Prepare brackets for install
   NOTE FOR MEGA CAB : Remove tape and cut as indicated for Mega Cab rear driver bracket if not already done.

3. Install rear mounting bracket

4. Fasten down rear mounting bracket

5. After drilling apply paint to prevent rusting.

6. The bracket must be flush with the sidewall before riveting.

7. 8. Repeat steps 2 thru 6 for front mounting bracket.

8. DRIVER SIDE

9. PASSENGER SIDE
   Install rear mounting bracket CAUTION : SWING IN IDLER ARM CAN CAUSE PINCH POINT

10. Mount step extrusion to linkage assemblies. Fasten loosely to allow for adjustments.

11. Attach 11” cable ties loosely around harness.
    Attach wire harness to the control box. Slide controller through cable ties. Line up cable ties with grooves in controller and tighten.
    Note : Make sure controller connector locking tabs fully engage.

12. Remove fuse from Power Step wire harness.

13. Attach power leads, red lead to positive battery terminal and the black lead to body ground as shown.

14. Route long leg of wire harness to passenger side across fire wall. Secure with tie wraps.

15. 17. 

16. 

17. 20. 21. Remove plastic panel beneath steering column.

18. Remove metal panel revealed by step 21. Model years 2002-2005 will not have this panel to remove.

19. For 2006-2009 Models : Locate bundle of wires high and to the left of diecast steering column mount.
    Note : The bundle of wires leads toward the back of fuel gauge and is located directly above the bundle of wires grounded to the left panel.

20. Pull wires through and run them up to the wires found in the previous step.

21. 

22. Model Years 2004- 2009 Note : You may find two VL/YL wires in bundle. Only one works correctly.
    Using supplied Posi-TapsTM splice the Power Step trigger wires into their corresponding door ajar wire. See steps 26 and 27 for wire colors.

23. Model Years 2002- 2003

24. 

25. REINSTALL FUSE

26. 2X BOTH SIDES

27. On each side of the vehicle measure from the front edge of door line on the pinch weld to the specified lengths below. Measure at 26” for the front LED Light and 58” for the rear LED Light.

28. Drill a 9/32” hole through the pinch weld at marked locations. Debur all holes.

29. Insert grommet into drilled holes. Insert lamp wires through the grommets.

30. Affix lamp to rocker panel surface. Make sure lamp is affixed to a flat, clean surface.

31. Using supplied butt connectors, connect the lamp wires. Red to Red, Black to Black. Once Crimped use heat gun to shrink tube.

32. Close and wrap with conduit and electrical tape. Secure all loose wires with cable ties, with lamp wires pulled upward to avoid any wire snagging.

33. Reinstall fuse.

Check that all doors activate the Power Step and the LED Lights work when doors open and close. Reinstall any remaining trim panels.

FINAL SYSTEM CHECK
Check that all doors activate the PowerStep and the LED lights work when doors open and close.

NORMAL OPERATION:
When the doors open, PowerStep automatically deploys from under the vehicle. When the doors are closed, PowerStep will automatically return to the stowed/retracted position.

Note : There is a 2-second delay before the PowerStep returns to the stowed/retracted position.

CORRECT OPERATION OF LIGHTS:
All four lamps will illuminate upon opening any door of the vehicle. Lamps will stay on until restoring of both Power Steps or until 5 minutes has expired with the doors open. When the lights time out after 5 minutes, they can be illuminated by closing and opening any door of the vehicle.

Thank you for your recent AMP Research Purchase.
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POWER-DEPLOYABLE RUNNING BOARDS OPERATION:
To view other Amp Research products that may be offered for your vehicle. Please visit: www.amp-research.com

Automatic power deploy:
The running boards will extend down and out when the doors are opened.

Automatic power stow:
The running boards will return to the stowed position when the doors are closed. There will be a 2-second delay before the running boards move to the stowed position.

Automatic stop:
If an object is in the way of the moving running board, the running board will automatically stop. To reset, clear any obstruction, then simply open and close the door to resume normal operation.

Manually set in the deployed (OUT) position for access to the roof:
Your foot while at the same time closing the door. To resume normal operation, open and close the door.

Maintenance

• In adverse conditions, debris such as mud, dirt, and salt may become trapped in the running board mechanism, possibly leading to unwanted noise. If this occurs, manually set the running boards to
• Avoid spraying the motors directly. After washing, apply silicone spray lubricant to the hinge pivot pins.
• Do not apply silicone, wax or protectants like Armor All® to the running board stepping surface.

Caution! Keep hands away when the running board is in motion.

5-YEAR LIMITED WARRANTY
AMP RESEARCH warrants this product to be free from defects in material and workmanship for FIVE (5) YEARS FROM DATE OF PURCHASE, provided there has been normal use and proper maintenance. This warranty applies to the original purchaser only. All remedies under this warranty are limited to the repair replacement of the product itself, or the repair or replacement of any component part thereof, found by the factory to be defective within the time period specified. The decision to repair or replace is wholly within the discretion of the manufacturer.

This warranty specifically excludes labor. If you have a warranty claim, first you must call our factory at the number below for instructions. You must retain proof of purchase and submit a copy with any items returned for warranty work. Upon completion of warranty work, if any, we will return the repaired or replaced item or items to you freight prepaid. Damage to our products caused by accidents, fire, vandalism, negligence, misinstallation, misuse, Acts of God, or by defective parts  not manufactured by us, is not covered under this warranty.

ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE CREATED HEREBY ARE LIMITED IN DURATION TO THE SAME DURATION AND SCOPE AS THE EXPRESS WRITTEN WARRANTY. OUR COMPANY SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGE.

Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights that vary from state to state.

FOR WARRANTY ISSUES WITH THIS PRODUCT PLEASE CALL AMP RESEARCH TECH SUPPORT 1-888-983-2204

WARNING
Be sure to read and precisely follow the provided instructions when installing this product. Failure to do so could place the vehicle occupants in a potentially dangerous situation. After installing or reinstalling, re-check to insure that the product is properly installed.

The material that your product is made from can be recycled. Please also consider recycling the packaging that your product came in.

WARRANTY

5-Year Limited Warranty
AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2) Monday – Friday, 7:00 AM – 5:00 PM PST  Invented, engineered and manufactured exclusively by AMP Research in the USA. May be covered by one OR MORE of the following patents:

• 6,641,158; 6,830,257;
• 6,834,875; 6,938,909;
• 7,055,839; 7,380,807;
• 7,413,204; 7,398,985;
• 7,584,975; 7,566,064;
• 7,487,986; 8,157,277;
• 8,408,571; 9,302,626;
• 9,561,751; 10,053,017;

CA2463717 ©2012 AMP Research. All rights reserved. Printed in USA.

References

• AMP Research Accessories | RealTruck
• RealTruck Warranty Registration | RealTruck

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