BOSCH FB7 GOF Professional Instruction Manual

BOSCH FB7 GOF Professional

Safety Instructions

General Power Tool Safety Warnings
WARNING Read all safety warnings, instructions, illustrations and specifications provided with this power tool. Failure to follow all instructions listed below may result in electric shock, fire and/ or serious injury.
Save all warnings and instructions for future reference. The term “power tool” in the warnings refers to your mainsoperated (corded) power tool or battery- operated (cordless) power tool.

Work area safety

• Keep work area clean and well-lit. Cluttered or dark areas invite accidents.
• Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.
• Keep children and bystanders away while operating a power tool. Distractions can cause you to lose control.

Electrical safety

• Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools. Unmodified plugs and matching outlets will reduce risk of electric shock.
• Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.
• Do not expose power tools to rain or wet conditions. Water entering a power tool will increase the risk of electric shock.
• Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts. Damaged or entangled cords increase the risk of electric shock.
• When operating a power tool outdoors, use an extension cord suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.
• If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply. Use of an RCD reduces the risk of electric shock.

Personal safety

• Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication. A moment of inattention while operating power tools may result in serious personal injury.
• Use personal protective equipment. Always wear eye protection. Protective equipment such as a dust mask, non-skid safety shoes, hard hat or hearing protection used for appropriate conditions will reduce personal injuries.
• Prevent unintentional starting. Ensure the switch is in the off-position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch or energising power tools that have the switch on invites accidents.
• Remove any adjusting key or wrench before turning the power tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
• Do not overreach. Keep proper footing and balance at all times. This enables better control of the power tool in unexpected situations.
• Dress properly. Do not wear loose clothing or jewellery. Keep your hair and clothing away from moving parts. Loose clothes, jewellery or long hair can be caught in moving parts.
• If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used. Use of dust collection can reduce dust-related hazards.
• Do not let familiarity gained from frequent use of tools allow you to become complacent and ignore tool safety principles. A careless action can cause severe injury within a fraction of a second.

Power tool use and care

• Do not force the power tool. Use the correct power tool for your application. The correct power tool will do the job better and safer at the rate for which it was designed.
• Do not use the power tool if the switch does not turn it on and off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
• Disconnect the plug from the power source and/or remove the battery pack, if detachable, from the power tool before making any adjustments, changing accessories, or storing power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.
• Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool. Power tools are dangerous in the hands of untrained users.
• Maintain power tools and accessories. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation. If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
• Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
• Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed. Use of the power tool for operations different from those intended could result in a hazardous situation.
• Keep handles and grasping surfaces dry, clean and free from oil and grease. Slippery handles and grasping surfaces do not allow for safe handling and control of the tool in unexpected situations.

Service

• Have your power tool serviced by a qualified repair person using only identical replacement parts. This will ensure that the safety of the power tool is maintained.

Safety information for routers

• Hold the power tool by insulated gripping surfaces only, because the cutter may contact its own cord. Cutting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.
• Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by your hand or against the body leaves it unstable and may lead to loss of control.
• The permitted speed of the cutting bit must be at least equal to the maximum speed marked on the power tool. If cutting bits run faster than their rated speed, they may break and fly off.
• Routers and other accessories must be able to fit exactly in the tool holder (collet) of your power tool. Application tools that do not fit exactly in the tool holder of the power tool will turn unevenly, vibrate heavily and may cause a loss of control.
• Only bring the power tool into contact with the workpiece when switched on. Otherwise there is danger of kickback if the cutting tool jams in the workpiece.
• Do not put your hands in the routing area or close to the router. Grip the auxiliary handle with your other hand. Holding the router with both hands avoids injury.
• Never rout over metal objects, nails or screws. The router could become damaged and cause increased vibration.
• Use suitable detectors to determine if utility lines are hidden in the work area or call the local utility company for assistance. Contact with electric lines can lead to fire and electric shock. Damaging a gas line can lead to explosion. Penetrating a water line causes property damage or may cause an electric shock.
• Do not use blunt or damaged routers. Blunt or damaged routers cause increased friction, create imbalances and may become jammed.
• Always wait until the power tool has come to a complete stop before placing it down. The application tool can jam and cause you to lose control of the power tool.
• Hold the power tool firmly with both hands and make sure you have a stable footing. The power tool can be more securely guided with both hands.

Products sold in GB only:
Your product is fitted with an BS 1363/A approved electric plug with internal fuse (ASTA approved to BS 1362). If the plug is not suitable for your socket outlets, it should be cut off and an appropriate plug fitted in its place by an authorised customer service agent. The replacement plug should have the same fuse rating as the original plug. The severed plug must be disposed of to avoid a possible shock hazard and should never be inserted into a mains socket elsewhere.

Product Description and Specifications

Read all the safety and general instructions.
Failure to observe the safety and general instructions may result in electric shock, fire and/or serious injury.
Please observe the illustrations at the beginning of this operating manual.

Intended use
The power tool is intended for copy routing as well as routing grooves, edges, profiles and elongated holes in wood, plastic and light building materials while resting firmly on the workpiece. Can even be used to machine non-ferrous metals when used at a low speed with the appropriate router bits.

Product features
The numbering of the product features refers to the diagram of the power tool on the graphics page.

1. Lock button for on/off switch
2. Right handle (insulated gripping surface)
3. Spindle lock button
4. Wing bolt for parallel guide rods (2x)
5. Chip protection
6. Base plate
7. Guide plate
8. Holder for parallel guide rods
9. Step buffer
10. Protective sleeve
11. Wing bolt for depth stop adjustment
12. Slide with index mark
13. Depth stop
14. Scale for setting routing depth
15. Left handle (insulated gripping surface)
16. Clamping lever for locking the routing depth
17. Unlocking lever for guide bushing
18. Router bit
19. On/off switch
20. Speed preselection thumbwheel
21. Cap nut with collet
22. Open-ended spanner (19 mm)
23. Extraction hose (dia. 35 mm)a)
24. Dust extraction adapter
25. Knurled screw for dust extraction adapter (2x)
26. Guide rod for parallel guide (2x)
27. Parallel guide
28. Centring pin
29. Wing bolt for centring pin
30. Curve guidea)
31. Router compass/guide rail adapter
32. Handle for router compass
33. Wing bolt for router compass coarse adjustment (2x)
34. Wing bolt for router compass fine adjustment (1x)
35. Knob for router compass fine adjustment
36. Centring screw
37. Guide rail
38. Spacer plate (part of the router compass set)
39. Guide bushing
    • a) Accessories shown or described are not included with the product as standard. You can find the complete selection of accessories in our accessories range.

Technical data

Noise/Vibration Information
Noise emission values determined according to EN 62841-2-17.
Typically the A-weighted noise level of the power tool are: 86 dB(A); sound power level 97 dB(A). Uncertainty K = 3 dB.
Wear hearing protection!
Vibration total values ah (triax vector sum) and uncertainty K determined according to EN 62841-2-17: ah = 4.0 m/s2, K = 1.5 m/s2.

• The vibration level and noise emission value given in these instructions have been measured in accordance with a standardised measuring procedure and may be used to compare power tools. They may also be used for a preliminary estimation of vibration and noise emissions.
• The stated vibration level and noise emission value represent the main applications of the power tool. However, if the power tool is used for other applications, with different application tools or is poorly maintained, the vibration level and noise emission value may differ. This may significantly increase the vibration and noise emissions over the total working period.
• To estimate vibration and noise emissions accurately, the times when the tool is switched off or when it is running but not actually being used should also be taken into account.
• This may significantly reduce vibration and noise emissions over the total working period.
• Implement additional safety measures to protect the operator from the effects of vibration, such as servicing the power tool and application tools, keeping their hands warm, and organising workflows correctly.

Fitting

• Pull the plug out of the socket before carrying out any work on the power tool.

Inserting the router bit (see figure A)

• Wearing protective gloves while fitting and changing router bits is recommended.

Router bits are available in a wide variety of designs and qualities depending on the intended application. Router bits made of high-performance high-speed steel (HSS) are suited to machining soft materials such as softwood and plastic.
Router bits with carbide tips are especially suitable for hard and abrasive materials such as hardwood and aluminium.
Original router bits from the extensive range of Bosch accessories are available from your specialist dealer.
Only use undamaged and clean router bits.

• Pull the chip protection (5) downwards.
• Press and hold the spindle lock button (3). If necessary, turn the motor spindle manually until it is locked in place.
• Loosen the cap nut (21) with the open-ended spanner (22) (width across flats of 19 mm) by turning it in the direction ➊.
• Slide the router bit into the collet. The shank of the router bit must be pushed at least 20 mm into the collet.
• Tighten the cap nut (21) with the open-ended spanner (22) (width across flats of 19 mm) by turning it in direction ➋. Release the spindle lock button (3).
• Pull the chip protection (5) upwards.
  • Do not insert a router bit with a diameter larger than 50 mm when the guide bushing is not mounted. These router bits will not fit through the base plate.
  • Do not, under any circumstances, tighten the collet with the tightening nut until a router bit has been fitted. The collet may otherwise become damaged.

Dust/Chip Extraction
The dust from materials such as lead paint, some types of wood, minerals and metal can be harmful to human health. Touching or breathing in this dust can trigger allergic reactions and/or cause respiratory illnesses in the user or in people in the near vicinity. Certain dusts, such as oak or beech dust, are classified as carcinogenic, especially in conjunction with wood treatment additives (chromate, wood preservative). Materials containing asbestos may only be machined by specialists.

• Use a dust extraction system that is suitable for the material wherever possible.
• Provide good ventilation at the workplace.
• It is advisable to wear a P2 filter class breathing mask.

The regulations on the material being machined that apply in the country of use must be observed.

• Avoid dust accumulation at the workplace. Dust can easily ignite.

Fitting the dust extraction adapter
The dust extraction adapter (24) can be fitted to the front or the back using the hose connection. When fitting with the hose connection to the front, the chip protection (5) must first be removed. Fasten the dust extraction adapter (24) to the base plate (6) using the two knurled screws (25). To ensure optimum extraction, the dust extraction adapter (24) must be cleaned regularly.

Connecting the dust extraction system (see figure B)
Attach an extraction hose (dia. 35 mm) (23) (accessory) to the fitted dust extraction adapter. Connect the dust extraction hose (23) to a dust extractor (accessory). The power tool can be directly connected to the plug socket of a Bosch all-purpose dust extractor with remote starter. This dust extractor is started up automatically when the power tool is switched on. The dust extractor must be suitable for the material being worked. When extracting dry dust or dust that is especially detrimental to health or carcinogenic, use a special dust extractor.

Fitting the chip protection (see figure C)
Push the chip protection (5) into the guide from the front so that it clicks into place. To remove it, hold the sides of the chip protection and pull it forwards.

Operation

• Products that are only sold in AUS and NZ: Use a residual current device (RCD) with a nominal residual current of 30 mA or less.
• Pay attention to the mains voltage! The voltage of the power source must match the voltage specified on the rating plate of the power tool. Power tools marked with 230 V can also be operated with 220 V.

Starting Operation

• Preselecting the speed
  You can preselect the required speed using the speed preselection thumbwheel (20), even during operation.

  • 1−2 low speed
  • 3−4 medium speed
  • 5−6 high speed

• The values shown in the table are guide values. The required speed is dependent on the material and the work conditions and can be determined by practical trials.

• Switching On and Off
  Before switching on/off, set the required routing depth. To switch on the power tool, first press the lock button (1), then press and hold the on/off switch (19). Press the lock button (1) again to lock the on/off switch (19). To switch off, release the on/off switch (19). If the on/off switch (19) is locked with the lock button (1), briefly press the on/off switch (19) and then release it.

• Constant electronic control
  The Constant Electronic keeps the speed at no load and under load virtually consistent, guaranteeing uniform performance.

Setting the routing depth (see figure D)
The routing depth must only be set while the power tool is switched off.
To set the rough routing depth, proceed as follows:

• Place the power tool with a fitted router bit onto the workpiece you want to machine.
• Set the step buffer (9) to the lowest step; the step buffer audibly clicks into place.
• Loosen the wing bolt on the depth stop (11) so that the depth stop (13) moves freely.
• Push the clamping lever for locking the routing depth (16) in direction ➊ and slowly move the router down until the router bit (18) is touching the surface of the workpiece. Release the clamping lever for locking the routing depth (16) again to lock this depth. If necessary, push the clamping lever for locking the routing depth (16) in direction ➋ to fully lock it.
• Press the depth stop (13) down until it is resting on the step buffer (9). Set the slide with the index mark (12) to position 0 on the routing depth scale (14).
• Set the depth stop (13) to the required routing depth and tighten the wing bolt on the depth stop (11). Take care not to accidentally move the index mark (12).
• Push the clamping lever for locking the routing depth (16) in direction ➊ and move the router to the highest position.

For larger routing depths, you should perform the cut in several phases, so that only a small amount of material is removed after each cut. You can use the step buffer (9) to divide the routing process into several steps. To do this, set the required routing depth with the smallest step of the step buffer and, for the first cutting phases, select the higher steps to start with.

Working Advice

• Protect router bits against shock and impact.
• Pull the plug out of the socket before carrying out any work on the power tool.

Routing direction and routing process (see figure E)

• Routing must always be carried out with the workpiece being moved against the direction in which the router bit (18) is turning (up cut). If the workpiece is moved in the same direction as the router bit is turning (down cut), the power tool may be pulled out of your hands.

Set the required routing depth.
Place the power tool with a fitted router bit onto the workpiece you want to machine and switch on the power tool. Push the clamping lever for locking the routing depth (16) down and slowly move the router down until it reaches the set routing depth. Release the clamping lever for locking the routing depth (16) again to lock this depth. If necessary, push the clamping lever for routing depth stop (16) up to fully lock it. Carry out the routing process with a uniform feed. When routing is complete, move the router back to the highest position. Switch the power tool off.

Routing with an auxiliary guide (see figure F)
For machining large workpieces, e.g. when routing grooves, you can fasten a board or straight edge securely to the workpiece as an auxiliary guide. The router can be guided along the path of this auxiliary guide. Move the router on the flattened side of the guide plate along the auxiliary guide.

Edge or profile routing
For edge and profile routing without a parallel guide, the router bit must be fitted with a pilot pin or a ball bearing. While it is switched on, guide the power tool towards the workpiece from the side until the pilot pin or the ball bearing of the router bit is touching the side of the workpiece edge that you want to machine.
Guide the power tool along the workpiece edge. Pay attention that the router is positioned perpendicularly. Too much pressure can damage the edge of the workpiece.

Routing with a parallel guide (see figures G–H)
Slide the parallel guide (27) with the guide rods (26) into the base plate (6) and tighten it with the wing bolts (4) according to the required dimension. While it is switched on, guide the power tool along the workpiece edge with a uniform feed and while applying lateral pressure to the parallel guide.

Routing curves (see figures I–J)
Turn the parallel guide (27) so that the guide surface is visible on top. Slide the parallel guide (27) with the guide rods (26) into the base plate (6) and tighten it with the wing bolts (4) according to the required dimension. Fit the centring pin (28) with the wing bolt (29) through the hole on the parallel guide (27). Push the centring pin (28) into the marked centre point of the curve and carry out the routing process with a uniform feed.

Routing with the curve guide (see figures K–L)
Slide the parallel guide (27) with the guide rods (26) into the base plate (6) and tighten it with the wing bolts (4) according to the required dimension. Fit the curve guide with guide roller attached (30) through the hole on the parallel guide (27). Guide the power tool along the workpiece edge, applying light pressure to the sides.

Routing with a router compass (see figure M)
You can use the router compass/guide rail adapter (31) for circular routing work. Fit the router compass as shown in the figure. Screw the centring screw (36) into the thread of the router compass. Position the tip of the screw in the centre point of the curve you want to rout; make sure the tip of the screw reaches the surface of the workpiece. Roughly set the required radius by moving the router compass and tightening the wing bolts (33) and (34). Then loosen the wing bolt (34) and use the knob (35) to fine-adjust the length. One revolution corresponds to an adjustment range of 2.0 mm. Each of the graduation marks on the knob (35) changes the adjustment range by 0.1 mm. Switch the power tool on and move it over the workpiece using the right handle (2) and the handle for the router compass (32).

Routing with a guide rail (see figure N)
You can use the guide rail (37) to rout in straight lines. To level out the height difference, you must fit the spacer plate (38). Fit the router compass/guide rail adapter (31) as shown in the figure. Fasten the guide rail (37) to the workpiece using suitable clamping devices, e.g. screw clamps. Put the power tool with mounted guide rail adapter (31) on the guide rail.

Routing with the guide bushing (see figures O–P)
Using the guide bushing (39), you can transfer contours from templates or patterns to the workpiece. Select the guide bushing that is suitable for the thickness of the template or pattern. Due to the protruding height of the guide bushing, the template must have a minimum thickness of 8 mm. Move the release lever (17) and push the guide bushing (39) into the base plate (6) from below. The coding cams must audibly click into the recesses of the guide bushing.

• Select a router bit with a diameter that is smaller than the interior diameter of the guide bushing.
• To rout with the guide bushing (39), proceed as follows:
  • Switch the power tool on and move it with the guide bushing towards the template.
  • Push the clamping lever for locking the routing depth (16) down and slowly move the router down until it reaches the set routing depth. Release the clamping lever for locking the routing depth (16) again to lock this depth. If necessary, push the clamping lever for locking the routing depth (16) up to fully lock it.
  • Move the power tool with the protruding guide bushing along the template, applying pressure to the sides.

Maintenance and Service

Maintenance and Cleaning

• Pull the plug out of the socket before carrying out any work on the power tool.
• To ensure safe and efficient operation, always keep the power tool and the ventilation slots clean.
• In extreme conditions, always use a dust extractor if possible. Clean ventilation slots frequently using a brush and install a residual current device (RCD) upstream. When machining metals, conductive dust can settle inside the power tool, which can affect its protective insulation.
• In order to avoid safety hazards, if the power supply cord needs to be replaced, this must be done by Bosch or by an after-sales service centre that is authorised to repair Bosch power tools.

After-Sales Service and Application Service
Our after-sales service responds to your questions concerning the maintenance and repair of your product as well as spare parts. You can find explosion drawings and information on spare parts at: www.bosch-pt.com
The Bosch product use advice team will be happy to help you with any questions about our products and their accessories. In all correspondence and spare parts orders, please always include the 10‑digit article number given on the nameplate of the product.

ACCESSORIES

Great Britain
Robert Bosch Ltd. (B.S.C.)
P.O. Box 98
Broadwater Park
North Orbital Road
Denham Uxbridge
UB 9 5HJ
At www.bosch-pt.co.uk you can order spare parts or arrange the collection of a product in need of servicing or repair.
Tel. Service: (0344) 7360109
E-Mail: boschservicecentre@bosch.com
You can find further service addresses at: www.bosch- pt.com/serviceaddresses

Disposal
The power tool, accessories and packaging should be recycled in an environmentally friendly manner. Do not dispose of power tools along with household waste.

Only for EU countries:
According to the European Directive 2012/19/EU on Waste Electrical and Electronic Equipment and its implementation into national law, power tools that are no longer usable must be collected separately and disposed of in an environmentally friendly manner. If disposed incorrectly, waste electrical and electronic equipment may have harmful effects on the environment and human health, due to the potential presence of hazardous substances.

Only for United Kingdom:
According to The Waste Electrical and Electronic Equipment Regulations 2013 (SI 2013/3113) (as amended), products that are no longer usable must be collected separately and disposed of in an environmentally friendly manner.

Robert Bosch Power Tools GmbH
70538 Stuttgart
GERMANY
www.bosch-pt.com
1 609 92A 8RF (2023.04) DOC / 221

EU Declaration of Conformity

Router Article number: We declare under our sole responsibility that the stated products comply with all applicable provisions of the directives and regulations listed below and are in conformity with the following standards. Technical file at: *

References

• Invented for life | Bosch Global
• The domain name bosch.mk is for sale
• Početna strana | Bosch u Srbiji
• 巧米网为您服务！(QiaoMi.com)
• Skånevik Ølen Kraftlag AS
• Електроінструменти Bosch | Bosch Professional
• Электроинструменты Bosch | Bosch Professional
• Bosch Power Tools | Bosch Power Tools
• Location selection | Bosch Power Tools
• Електроинструменти на Bosch | Електроинструменти на Bosch
• Service worldwide
• Elektrické nářadí Bosch | Elektrické nářadí Bosch
• Bosch Elektrowerkzeuge und Zubehör | Bosch Elektrowerkzeuge
• Bosch el-værktøj | Bosch el-værktøj
• Bosch-sähkötyökalut | Bosch-sähkötyökalut
• Outillage électroportatif Bosch | Outillage électroportatif Bosch
• Ηλεκτρικά εργαλεία Bosch | Ηλεκτρικά εργαλεία Bosch
• Bosch elektromos kéziszerszámok | Bosch elektromos kéziszerszámok
• Elektronarzędzia Bosch | Elektronarzędzia Bosch
• Scule electrice Bosch | Scule electrice Bosch
• Bosch električni alati | Bosch električni alati
• Bosch Услуги | Электроинструменты Bosch
• Elektrické náradie Bosch | Elektrické náradie Bosch
• Invented for life | Bosch Global
• Ana Sayfa | Bosch Türkiye
• Početna | Bosch u Hrvatskoj
• herramientasbosch.net

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