OTC 7106 Cylinder Liner Height Gauge Instruction Manual
- June 14, 2024
- OTC
Table of Contents
OTC 7106 Cylinder Liner Height Gauge
Product Information
Specifications
- Product Name: Cylinder Liner Height Gauge
- Model Number: 7106
- Manufacturer: [Manufacturer Name]
- Part Number: [Part Number]
Parts List:
| Item No. | Part No. | No. Req’d | Description |
|---|---|---|---|
| 1 | 39431 | 1 | Hold-down Bar |
| 2 | 205655 | 1 | Dial Indicator |
| 3 | 39432 | 1 | Gauge Bar |
| 4 | 205715 | 1 | Thumb Screw |
| 5 | 205702 | 2 | Hex Hd. Cap Screws (11/16-16 UN-2A) |
| 6 | 10024 | 2 | Hex Hd. Cap Screws (1/4-20 x 1-3/4 Lg.) |
| 7 | 205653 | 2 | Drilled Spacers |
| 8 | 205652 | 2 | Tapped Spacers |
| 9 | 24826 | 4 | Washers |
Operating Instructions
Step 1: Centering the Hold-down Bar
Place the hold-down bar over the liner, ensuring it is centered. Refer to Figure 1 for visual guidance.
Step 2: Tightening the Bolts
Tighten the bolts evenly to secure the hold-down bar. For Cummins applications, use the provided Item #5 cap screws. CAUTION: Do NOT exceed 50 ft. lbs to prevent equipment damage.
Note for Detroit Engines:
If the liner is beneath the block surface on Detroit engines, adjust the two spacers to the correct bore diameter before bolting the hold-down bar to the block surface. Refer to Figure 2 for reference.
Step 3: Zeroing the Indicator
Place the gauge bar on the cylinder block and dial the block surface to zero on the indicator. See Figure 3 for visual reference.
Step 4: Measuring Liner Protrusion
Move the gauge block to the liner and measure the protrusion at four equidistant points. Refer to Figure 4 for proper measurement locations.
Step 5: Checking Manufacturer’s Specifications
Refer to the manufacturer’s specifications to determine the correct liner protrusion for your specific application.
FAQ
Q: What should I do if the liner is beneath the block surface on Detroit engines?
A: Adjust the two spacers to the correct bore diameter before bolting the hold-down bar to the block surface. Refer to Figure 2 for reference.
Q: What is the maximum torque limit for tightening the bolts?
A: Do NOT exceed 50 ft. lbs to prevent equipment damage.
PRODUCT OVERVIEW
Operating Instructions
- Center the hold-down bar over the liner. See Figure 1.
- Tighten bolts evenly. (Item #5 cap screws are supplied for Cummins applications.) CAUTION: To prevent equipment damage, do NOT exceed 50 ft. lbs.
Note: On Detroit engines where the liner is beneath the block surface, adjust the two spacers to the correct bore diameter before bolting the hold-down bar to the block surface. See Figure 2.
- Place the gauge bar on the cylinder block,and dial the block surface to zero on the indicator. See Figure 3.
- Move the gauge block to the liner, and measure the protrusion at four equidistant points. See Figure 4.
- Refer to the manufacturer’s specification for correct liner protrusion.
655 Eisenhower Drive Owatonna, MN 55060 USA Phone:
507-455-7000
Tech. Serv.: 800-533-6127
Fax: 800-955-8329
Order Entry: 507-455-1480
Fax: 800-283-8665
International Sales: 507-455-7223
Fax: 507-455-7746