CHAMPION POWER EQUIPMENT 100578 3200 PSI Pressure Washer Instruction Manual

OPERATOR’S MANUAL
MODEL #100578
3200 PSI PRESSURE WASHER 1-877-338-0993
or visit championpowerequipment.com
REGISTER YOUR PRODUCT ONLINE
at championpowerequipment.com

DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil.
Damage to the engine as a result of failing to follow these instructions will void your warranty.
SAVE THESE INSTRUCTIONS. This manual contains important safety precautions which should be read and understood before operating the product. Failure to do 50 could result in serious injury. This manual should remain with the product.
Specifications, descriptions and ilustrations in this manual are as accurate as known at the time of publication, but are subject to change without notice.

INTRODUCTION

Congratulations on your purchase of a Champion Power Equipment (CPE) product. CPE designs, builds, and supports all of our products to strict specifications and guidelines. With proper product knowledge, safe use, and regular maintenance, this product should bring years of satisfying service.
Every effort has been made to ensure the accuracy and completeness of the information in this manual at the time of publication, and we reserve the right to change, alter and/or improve the product and this document at any time without prior notice.
CPE highly values how our products are designed, manufactured, operated, and serviced as well as providing safety to the operator and those around the pressure washer. Therefore, it is IMPORTANT to review this product manual and other product materials thoroughly and be fully aware and knowledgeable of the assembly, operation, dangers and maintenance of the product before use. Fully familiarize yourself, and make sure others who plan on operating the product fully familiarize themselves too, with the proper safety and operation procedures before each use.
Please always exercise common sense and always err on the side of caution when operating the product to ensure no accident, property damage, or injury occurs. We want you to continue to use and be satisfied with your CPE product for years to come.
When contacting CPE about parts and/or service, you will need to supply the complete model and serial numbers of your product.
Transcribe the information found on your product’s nameplate label to the table below
CPE TECHNICAL SUPPORT TEAM
1-877-338-0999
MODEL NUMBER
100578
SERIAL NUMBER
DATE OF PURCHASE
PURCHASE LOCATION

SAFETY DEFINITIONS

The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and their explanations, deserve your careful attention and understanding. The safety warnings do not by themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper accident prevention measures.

DANGER indicates a hazardous situation which, if not avoided, will result in death or serious injury.

WARNING indicates a hazardous situation which, if not avoided, could result in death or serious injury.

CAUTION indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

NOTICE indicates information considered important, but not hazard-related (e.g., messages relating to property damage).

IMPORTANT SAFETY INSTRUCTIONS

Pressure washer exhaust contains carbon monoxide, a colorless, odorless, poisonous gas. Breathing carbon monoxide will cause nausea, dizziness, fainting or death. If you start to feel dizzy or weak, get to fresh air immediately.
OPERATE PRESSURE WASHER OUTDOORS ONLY IN A WELL VENTILATED AREA AND POINT EXHAUST AWAY.
DO NOT operate the pressure washer inside any building, including garages, basements, crawlspaces and sheds, enclosure or compartment, including the pressure washer compartment of a recreational vehicle.
DO NOT allow exhaust fumes to enter a confined area through windows, doors, vents or other openings.

Using an engine indoors CAN KILL YOU IN MINUTES. Engine exhaust contains carbon monoxide. This is a poison you cannot see or smell.
NEVER use inside a home or garage, EVEN IF doors and windows are open.
ONLY use OUTSIDE and far away from windows, doors, and vents.Install battery-operated carbon monoxide alarms or plug- in carbon monoxide alarms with battery back-up according to the manufacturer’s instructions.

Rotating parts can entangle hands, feet, hair, clothing and/or accessories.
‘Traumatic amputation or severe laceration can result.
Keep hands and feet away from rotating parts.
Tie up long hair and remove jewelry.
Operate equipment with guards in place.
DO NOT wear loose-fitting clothing, dangling drawstrings or items that could become caught.

Spark from removed spark plug wire can result in fire or electrical shock.
When servicing the pressure washer:
Disconnect the spark plug wire and place it where it cannot contact the plug or any other metal object.
DO NOT check for spark with the plug removed.
Use only approved spark plug testers.

Contact with electrical power source can cause electric shock or burn.
NEVER spray in the direction of or near a power source/ electrical outlet.

Running engines produce heat. Severe burns can occur on contact. Combustible material can catch fire on contact.
DO NOT touch hot surfaces.
Avoid contact with hot exhaust gases.
Allow equipment to cool before touching.
Maintain at least 3 ft. (91.4 cm) of clearance on all sides to ensure adequate cooling.
Maintain at least 5 ft. (1.5 m) of clearance from combustible materials.

DO NOT let water in the pump freeze.
See Storage section in the manual for instructions regarding winter storage.
If water has frozen in the pressure washer, thaw the pressure washer in a warm room before starting.
DO NOT pour hot water on or into the pump; internal parts will be damaged and your warranty will be voided.

NEVER run the unit dry.
Be sure the water supply is completely turned on before operating the unit.

NEVER spray flammable liquids or use pressure washer in areas containing combustible dust, liquids, or vapor.
NEVER operate this machine in a closed building or in or near an explosive environment.
— DO NOT remove fuel tank cap or fill fuel tank while engine is hot or running (allow engine to cool two minutes before refueling). Always fill the tank slowly.
— NEVER disconnect the high pressure discharge hose from the machine while the system is pressurized.

Rapid retraction of the recoil cord will pull hand and arm towards the engine faster than you can let go. Unintentional startup can result in entanglement, traumatic amputation or laceration. Broken bones, fractures, bruises or sprains could result.
When starting engine, pull the recoil cord slowly until resistance is felt and then pull rapidly to avoid kickback.
DO NOT start or stop the engine with electrical devices plugged in and turned on.

Keep clear of nozzle.
DO NOT point the spray wand at a person, an animal or yourself.
Always wear safety glasses or goggles and protective equipment (hearing protection, gloves, rubber boots, protective clothing) when operating or performing maintenance.
— NEVER put hand or fingers over the spray tip while operating the unit.
— NEVER try to stop or deflect leaks with any body part.
— ALWAYS engage the trigger gun lockout when spraying is stopped even if only for a few moments.

Always wear eye protection with side shields marked to comply with ANSI Z87.1.
Following this rule will reduce the risk of serious personal injury.

Improper treatment or use of the pressure washer can damage it, shorten its life and void your warranty.
Use the pressure washer only for intended uses.
Operate only on level surfaces.
DO NOT expose pressure washer to excessive moisture, dust, or dirt.
DO NOT allow any material to block the cooling slots.
DO NOT use the pressure washer if:
— Equipment sparks, smokes or emits flames
— Equipment vibrates excessively

Risk of injection or injury. High pressure jets can be dangerous if subject to misuse.
— DO NOT direct discharge stream at persons, animals, electrical devices, or the machine itself,
— ALWAYS point spray gun in safe direction. Every time you stop the engine, squeeze trigger of spray gun to relieve any trapped pressure.

ONLY use cold water.

Water under high pressure can damage fragile surfaces.
— ALWAYS: practice on a inconspicuous test area to understand when damage may occur.
— DO NOT: Point spray gun at glass.
— NEVER: Point the spray nozzle at persons, animals, electrical devices, plants or the machine it self.

Use of pressure washers can create wet walking surfaces.
While using a pressure washer, forces from the gun can cause you to loose footing and fall.
— Use only on a level surface.
— Make sure there is proper drainage to dissipate water.
— DO NOT: use on elevated surface where kickback could result in a serious fall.
— ALWAYS grasp the gun with two hands to prevent potential injury do to high pressure from gun.

• High pressure spray can splash back at operator or propel objects.
  NEVER: allow children to operate any pressure washer or play nearby.
  NEVER: leave spray gun unattended while machine is running or until after engine has been turned off and pressure has been relieved from the spray gun.
  NEVER: repair high pressure hose, replace it.
  NEVER: repair leaking connections with sealant, replace damaged 0-rings.
  NEVER: use spray gun with a damaged or altered trigger lock.
  NEVER: secure the trigger in the open / spray position.
  ALWAYS: keep high pressure hose connected to spray gun and pump while in use.
  ALWAYS: be certain that spray gun nozzles and accessories are properly attached to the lance.
  ALWAYS: wear safety goggles when operating this equipment.
  NOTE: Safety goggles cover the sides, top and bottom of the eyes. Don’t confuse safety glasses for goggles.
  Fuel Safety

GASOLINE AND GASOLINE VAPORS ARE HIGHLY FLAMMABLE AND EXPLOSIVE.
Fire or explosion can cause severe burns or death.
Gasoline and gasoline vapors:
— Gasoline is highly flammable and explosive.
~ Gasoline can cause a fire or explosion if ignited.
— Gasoline is a liquid fuel but it’s vapors can ignite.
—Gasoline is a skin irritant and needs to be cleaned up immediately if spilled on skin or clothes.
— Gasoline has a distinctive odor, this will help detect potential leaks quickly.
— Gasoline expands or contracts with ambient temperatures.
Never fill the gasoline tank to full capacity, as gasoline needs room to expand when temperatures rise.
— I the case of any petroleum gasoline fire, flames should never be extinguished unless the fuel supply valve can be turned OFF. By not doing so, if a fire is extinguished and the supply of fuel is not turned OFF, an explosion hazard could be created.
When adding or removing gasoline:
—DO NOT light or smoke cigarettes.
—Always turn the pressure washer off and let cool for a minimum of two minutes before removing the gasoline cap.
Afterwards, loosen gasoline cap to relieve pressure from the gasoline tank.
— Only fill or drain gasoline outdoors in a well-ventilated area.
— DO NOT pump gasoline directly into the pressure washer at the gas station. Always use an approved fuel container to transfer the gasoline to the pressure washer.
— DO NOT overfill the gasoline tank.
— Always keep gasoline away from sparks, open flames, pilot lights, heat and other sources of ignition.
When starting the pressure washer:
— DO NOT attempt to start a damaged pressure washer.
— Always make certain that the gasoline cap, air filter, spark plug, fuel lines and exhaust system are properly secured, connected and in place.
— Always allow spilled gasoline to evaporate fully before attempting to start the engine.
— Make certain that the pressure washer is resting firmly on level ground.
When operating the pressure washer:
— DO NOT move or tip the pressure washer during operation.
— DO NOT tip the pressure washer or allow fuel or oil to spill.
When transporting or servicing the pressure washer:
— Make certain that the gasoline tank is empty.
— Disconnect the spark plug wire.
When storing the pressure washer:
— Store away from sparks, open flames, pilot lights, heat and other sources of ignition.
— Do not store pressure washer or gasoline near furnaces, water heaters, or any other appliances that produce heat or have automatic ignitions.

Never use a gasoline container, gasoline tank, or any other fuel item that is broken, cut, torn or damaged.
Safety and Dataplate Labels
These labels warn you of potential hazards that can cause serious injury. Read them carefully.
If a label comes off or becomes hard to read, contact Technical Support Team for possible replacement.

| LABEL| DISCRIPTION
---|---|---
A| | Safety Symbols
B| | Fuel
c| | Hot Surface
D| | Combustion
E| | Trigger Gun
F| | Dataplate

Safety Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product.

understand operator’s manual
before using this product.
| Electric Shock. Failure to use in dry conditions and to observe safe practices can result in electric
shock.
| Toxic Fumes. The engine exhaust from this product contains chemicals known to the state of California
to cause cancer and birth defects and other reproductive harm.
Risk of Asphyxiation. This engine emits carbon monoxide, an oderless, colorless poison gas. Breathing
carbon monoxide can cause nausea, fainting or death. Use only in a well ventilated area.
| Risk of Injections. To reduce the risk of injection or injury, never direct a water stream towards people
or pets or place any body part in the stream. Leaking hoses and fittings are also capable of causing
injection injury. Do not hold hoses or fittings.
| Eye and Ear Protection. Always wear safety goggles or safety glasses with side shields, and as
necessary a full face shield as well as full ear protection when operating this product.
| Kickback. To reduce the risk of injury from kickback, hold the trigger gun securely with both hands
when the machine is on.
| Risk of Fire. Fuel and its vapors are extremely flammable and explosive. Fire can cause severe burns or
death. Do not add fuel while the product is operating or still hot. Do not spray flammable liquids. Operate
only where open flame is permitted.
| Risk of Explosion. Do not spray flammable liquids. Flammable liquids, fuel, and their vapors are
explosive and can cause severe burns or death.

Operation Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product

Quickstart Label Symbols
Some of the following symbols may be used on this product. Please study them and learn their meaning. Proper interpretation of these symbols will allow you to more safely operate the product. Set Up

1. Attach wand to trigger gun.

2. Attach high pressure hose to trigger gun.

3. Attach high pressure hose to pump.

4. Attach garden hose.

5. Attach nozzle to trigger gun.

6. Turn on water supply.

7. Press the trigger for 30 seconds. Starting the Engine

8. Check oil level.
   Recommended oil is 10W-30.

9. Check fuel level.

10. Press engine switch to the “ON” position.

11. Move the choke lever to the “CHOKE” position.

12. Pull the starter cord slowly until resistance is felt and then pull rapidly.

13. As engine warms up, move the choke lever to “RUN” position.

Stopping the Engine

1. Press the engine switch to the “OFF” position.

CONTROLS AND FEATURES

Read this operator’s manual before operating your pressure washer. Familiarize yourself with the location and function of the controls and features. Save this manual for future reference. Pressure Washer

1. Upper handle

2. Nozzles

3. High pressure hose

4. Support leg

5. Wheels

6. Spray wand

7. Trigger gun

8. Trigger gun holder

9. Trigger gun safety lock out

10. High pressure hose storage strap

11. Garden hose inlet

12. High pressure hose outlet

13. Detergent barb
    Engine

14. Engine oil fill cap/dipstick

15. Oil drain bolt

16. Muffler

17. Air filter

18. Engine ON/OFF switch

19. Choke

20. Gasoline tank

21. Gasoline tank cap

22. Recoil starter

Parts Included

ASSEMBLY

Your pressure washer requires some assembly. This unit ships from our factory without oil. It must be properly serviced with fuel and oil before operation. If you have any questions regarding the assembly of your pressure washer, call our help line at 1-877-338-0999. Please have your serial number and model number available.
Remove the Pressure Washer from the Shipping Carton

1. Set the shipping carton on a solid, flat surface.
2. Remove everything from the carton except the pressure washer.
3. Carefully cut each corner of the box from top to bottom.

Install Trigger Gun Holder, Handle, and Nozzles
Trigger Gun Holder

1. Align the trigger gun holder to the upper handle.
2. Attach to the frame with 2 M6 x 50 flange bolts and M6 nuts.
   Tighten to 3 – 4.4 ft-Ib (4-6 Nm). Do not overtighten.

Handle

1. Line up the handle with the bottom frame.
2. Make sure the handle holes are lined up with the bottom frame spring button.
3. Slide the handle downward on the bottom frame, until the spring buttons have popped through the holes on the handle frame. A “click” may sound.
4. Gently pull up on the handle to make sure that two frames have made a solid connection and that the handle cannot be pulled off without pressing on the spring buttons to release it.

Nozzles

1. Nozzles are stored in the top panel. To store the nozzle, press it into the corresponding opening. To remove the nozzle, just pull the nozzle out.

High Pressure Hose Strap
The High pressure hose storage strap is provided to store your hose when not in use. You can store the hose on the pressure washer panel per below instructions or alternatively, use the strap to hang it up on your shop peg board with provided handle on the hose strap.

1. Feed hose strap end through the slot on the upper panel.
2. Coil up the hose up neatly and wrap the strap around the hose.
3. Feed loose end (not handle-end on the hose strap) through the slot of the handle on the hose strap and back again.
4. Attach hook side to loop side as tightly as necessary to hold the hose during storage.
5. Your hose is now stored on your pressure washer.
6. For peg board or shop storage, start with step 2.

Attach the Trigger Gun Assembly

1. Attach the spray wand to the trigger gun.
2. Rotate (clockwise) the M22 coupler on the trigger gun until the spray wand is secure. Do not overtighten.
3. Connect the end of the high pressure hose to the gun inlet.
   Tighten connection clockwise. Do not overtighten.

Be careful to avoid cross-threading, which can cause the trigger gun to leak during use.
Connect the High Pressure Hose

1. Completely uncoil and straighten the high pressure hose to prevent kinks.

2. Align the collar on the hose to the threaded outlet on the pump.

3. Insert the high pressure hose collar onto the threaded outlet.

4. Turn the collar clockwise to tighten the hose securely to the pump.
   Be careful to avoid cross-threading, which can cause the hose to leak during use.

5. Gently pull on the hose to be certain it is properly secured.

Connect the Garden Hose
The water supply must come from a pressurized water spicket.
NEVER use hot water or water from pools, lakes, etc. Before connecting the garden hose to the pressure washer:

1. Run water through the hose for 30 seconds to clean any debris from the hose.
2. Inspect the screen and gasket in the water intake.
3. If the screen and gasket is damaged, do not use the machine until the screen has been replaced.
4. If the screen is dirty, clean it before connecting the garden hose to the machine.

To connect the garden hose to the machine:

1. Completely uncoil the garden hose or remove completely from reel to prevent kinks.

There must be a minimum of 10 ft. (3 m) of unrestricted hose between the pressure washer intake and the hose faucet or shut off valve (such as a “Y” shut off connector).

2. With the hose faucet turned completely off, attach the end of the garden hose to the water inlet. Tighten by hand.

Do not run the pressure washer without water supply connected and turned on, as this may damage the high pressure seals and decrease pump life. Completely unwind the hose from its reel or coil and make sure the hose is not being restricted by tires, rocks, or any other objects that may lessen or prevent water flow to the pressure washer.
Add Engine 0il

DO NOT attempt to crank or start the engine before it has been properly filled with the recommended type and amount of oil.
Damage to the engine as a result of failing to follow these instructions will void your warranty.

The engine rotor has a sealed, pre-lubricated ball bearing that requires no additional lubrication for the life of the bearing.

The recommended oil type for typical use is 10W-30 automotive oil.
If running engine in extreme temperatures, refer to the following chart for recommended oil type.

1. Place the pressure washer on a flat, level surface.
2. Remove oil fill cap/dipstick to add oil.
3. Using a funnel, add up to 20.3 fl. 0z. (600 ml) of oil (included) and replace oil fill cap/dipstick. DO NOT OVERFILL.
4. Check engine oil level at every use and add as needed.

Check oil level often during the break-in period. Refer to the Maintenance section for recommended service intervals.

We consider the first 5 hours of run time to be the break-in period for the engine. During the break in period we recommend using standard automotive non- synthetic blended oils. After the break in period synthetic lubricant can be used but is not required. Adjusting throttle setting will increase/ decrease engine speed helping to seat piston rings. Avoid bogging or lugging the engine down and avoid prolonged running at constant RPM. After the 5 hour break-in period, change the oil. Using synthetic lubricants does not increase the recommended oil change interval.

Synthetic oil may be used after the 5 hour initial break-in period. Using synthetic oil does not increase the recommended oil change interval. Full synthetic 5W-30 oil will ai in starting in cold ambient < 41° F (5° C) temperatures.
Add Fuel
Use clean, fresh, regular unleaded gasoline with a minimum octane rating of 87 and an ethanol content of 10% or less by volume.
DO NOT mix oil with gasoline.

1. Remove the gasoline cap.
2. Slowly add gasoline to the tank. DO NOT OVERFILL. Gasoline can expand after filling.
   A minimum of % in. (6.4 mm) of space left in the tank is required for gasoline expansion, although more than % in. (6.4 mm) is recommended. Gasoline can be forced out of the tank as a result of expansion if overfilled, and can affect the stable running condition of the pressure washer.

Use unleaded gasoline with a minimum octane rating of 87 and an ethanol content of 10% or less by volume.
DO NOT light cigarettes or smoke when filling the tank.
DO NOT mix oil and gasoline.
DO NOT overfill the tank. Fill tank to approximately in.
(6.4 mm) below the top of the tank to allow for gasoline expansion.
DO NOT pump gasoline directly into the pressure washer at the pump. Use an approved fuel container to transfer the gasoline loitia pressuroWastior
DO NOT fill tank indoors.
DO NOT fill tank when the engine is running or hot.

Pouring gasoline too fast through the fuel screen may result in gasoline splashing over the operator while filling.

The engine works well with 10% or less ethanol blended gasoline. When using ethanol-gasoline blends there are some issues worth noting:
— Ethanol-gasoline blends can absorb more water than gasoline alone.
– These ethanol blends can eventually separate, leaving water or a watery goo in the tank, fuel valve and carburetor. The compromised gasoline can be drawn into the carburetor and cause damage to the engine and/or create potential hazards.
— If afuel stabilizer is used, confirm that it is formulated to work with ethanol-gasoline blends.
— Any damages or hazards caused by using ethanol blended gasoline higher than 10% by volume, improperly stored gasoline, and/or improperly formulated stabilizers, are not covered by manufacturer’s warranty.
Itis advisable to always run the engine to fuel starvation after each use. See Storage instructions for extended non-use.

OPERATION

Pressure Washer Location
This pressure washer must have at least 5 ft. (1.5 m) of clearance from combustible material. Leave at least 3 ft. (91.4 cm)of clearance on all sides of the pressure washer to allow for adequate cooling, maintenance and servicing. Place the pressure washer in a well ventilated area. DO NOT place the pressure washer near vents or intakes where exhaust fumes could be drawn into occupied or confined spaces. Carefully consider wind and air currents when positioning pressure washer.
Before Starting the Engine

1. Turn the water supply ON.
2. Pull the trigger on the trigger gun to purge all air from the pump and hose. This may take several minutes.
3. Do not start the engine until a steady stream of water is flowing from the nozzle.

Never operate your pressure washer without water.
Starting the Engine

1. Make certain the pressure washer is on a flat, level surface.
2. Press engine switch to the “ON” position.
3. Move the choke lever to the CHOKE position.
4. Pull the starter cord slowly until resistance is felt and then pull rapidly. SEE NOTICE.
5. As engine waems up, move the choker lever to Run.

Keep choke lever in “CHOKE” position for 2 pulls of the recoil starter. After second pull, move choke lever to the “RUN” position for up to the next 3 pulls of the recoil starter. To much choke leads to spark plug fouling/engine flooding due to the lack of incoming air. This will cause the engine not to start.

If the engine does not start after 2 pulls, relieve pump pressure by pulling the trigger on the trigger gun.

If the engine starts but does not run make certain that the pressure washer is on a flat, level surface.
Distance from Cleaning Surface
The distance between the spray nozzle and the cleaning surface is another factor that affects the impact force of the water.
The impact force of the water increases as the nozzle is moved closer to the surface. You can vary the impact force by controlling
— The nozzle’s fan pattern.
— The nozzle’s angle to the cleaning surface.
— The nozzle’s distance from the cleaning surface.
Never use a narrow high impact stream on a surface that is susceptible to damage. Avoid spraying windows with a narrow high impact stream or turbo nozzle. Doing so may break the glass.

1. Before triggering the gun, select a nozzle with a wide fan pattern.
2. Place the nozzle approximately 4-5 ft. (1.2 m – 1.5 m) away from the cleaning surface. Then hold the nozzle at a 45 degree angle to the cleaning surface. Trigger the gun.
3. Vary the fan pattern spray angle and the distance to the cleaning surface until optimum cleaning efficiency is achieved without damaging the surface.

Use the following table to determine which nozzle to use.

NOZZLE SELECTION GUIDE

| HIGH PRESSURE WASH| Low PRESSURE
WASH
Concrete, Brick, Masonry| | 0°| 25°| 40°| Soap
Siding, Gutters, Home| | | | |
Fencing, Deck, Patio| | | | |
Lawn and Garden Equipment, Boats, RVs| | | | |
Recommended nozzle
Use with caution

High Pressure Wash

Always engage the trigger gun safety latch when the unit is not in use.
The trigger gun safety latch prevents the gun from being triggered accidentally. Push the latch fully down to engage it.

jection hazard.
Fully unwrap and straighten high pressure hose prior to and during each use and do not allow it to become kinked. The high pressure hose features an outer covering that provides strength to the hose. If the outer covering becomes damaged, stop using the hose and replace it immediately. A kinked or damaged hose can develop a high pressure leak and result in a possible injection or other serious personal injury.

If the starter grip and rope becomes difficult to pull, squeeze the trigger to relieve water pressure before attempting to start the engine again.
For high pressure cleaning, refer to the Nozzle Selection Guide for more information about which quick connect nozzle to choose.

The narrow high impact spray can damage some surfaces.
A wide fan pattern distributes the impact of the water over a larger area resulting in excellent cleaning action with reduced risk of surface damage. Clean large surface areas quickly using a wide fan pattern.
Low Pressure Wash
Detergent Use
The use of detergents can dramatically reduce cleaning time and assist in the removal of difficult stains. Many detergents are customized for pressure washer use on specific cleaning tasks.
Pressure washer detergents are as thick as water.
Using thicker detergents — like dish soap — will clog the chemical injection system.

Use only detergents desiged for pressure washer.
Do not use household detergents, acids, alkalines, bleaches, solvents, flammable material, or industrial grade solutions, which can damage the pump or cause property damage. Many detergents may require mixing prior to use. Prepare cleaning solution as instructed on the solution bottle. Always test in an inconspicuous area before beginning.
You can effectively clean surfaces by combining the chemical action of detergents with high pressure rinses. On vertical surfaces, apply the detergent starting at the bottom and work your way upward. This method prevents the detergent from sliding down and causing streaks. Begin high pressure rinsing at the bottom and work your way upward. On particularly tough stains, use a brush in combination with detergents and high pressure rinsing.

1. Connect the detergent suction hose to the detergent barb on the pump.
2. Insert the detergent suction hose (end with filter) into the detergent bottle or container.
3. Install the quick connect detergent nozzle (black) in the spray wand. Detergent will only be drawn through the pump when the black detergent nozzle is attached to the end of the wand.
4. Be sure water supply is on. Start the engine. Pull the trigger qgun to spray the detergent solution.

NEVER use bleach in detergent tank. It will damage the pump and void the warranty.

The trigger gun will only draw detergent from the tank when the black quick connect nozzle is installed in the wand.

When spraying detergent, the detergent will be diluted 1:12.
Approximately 20.3 oz. (0.6 L) of detergent will be consumed from the tank for every minute sprayed.
System Flush
After using detergents, flush the suction system by placing the detergent suction tube into a bucket of clean water.

NEVER turn the water supply off before turning the engine off.
Depressurize System
To depressurize, turn engine off, turn water supply off and squeeze qun trigger for at least 15 seconds after engine is turned off.

NEVER disconnect the high pressure discharge hose from the machine while the system is pressurized.
To reduce the risk of bodily injury or property damage, always follow this procedure whenever spraying is stopped, when work is completed, and before checking or repairing any part of the system.

1. Engage the trigger gun safety lock out.
2. Turn the unit off.
3. Shut off the water supply.
4. Disengage the trigger gun safety lockout and trigger the gun to relieve pressure.
5. Re-engage the trigger gun safety lockout.
6. Before overnight storage, long term storage, or transporting unit, disconnect the water supply and ensure that the engine switch is in the “OFF”

Operating Tips

Never operate your pressure washer without water.

Never connect your pressure washer to a hot water supply.
Connecting your pressure washer to a hot water source will significantly reduce the life of the pump and will void the warranty.

Running the unit for more than one minute without spraying water causes heat to build up in the pump.
In the event that the pump gets too hot, a thermal relief valve will open to release the hot water. Running the unit without spraying water can damage pump components and will void the warranty.

MAINTENANCE

Stopping the Engine

1. Press the engine switch to the “OFF” position.
2. Depressurize system.
3. Turn off water supply and unplug all hoses. Never start or stop the pressure washer unless the water supply is turned on.

Important: Always ensure that the engine switch is in the “OFF” position when the engine is not in use.

If the engine will not be used for a period of two (2) weeks or longer, please see the Storage section for proper engine and fuel storage.
Operation at High Altitude
The density of air at high altitudes is lower than at sea level.
Engine power is reduced as the air mass and air-fuel ratio decrease. Engine power and output will be reduced approximately 3%% for every 1000 ft. of elevation above sea level. At high altitudes increased exhaust emissions can also result due to the increased enrichment of the air fuel ratio. Other high altitude issues can include hard starting, increased fuel consumption and spark plug fouling.
To alleviate high altitude issues other than the natural power loss, CPE can provide a high altitude carburetor main jet. The alternative main jet and installation instructions can be obtained by contacting our Technical Support Team. Installation instructions are also available in the Technical Bulletin area of the CPE website.
The part number and recommended minimum altitude for the application of the high altitude carburetor main jet is listed in the following table.
In order to select the correct high altitude main jet it is necessary to identify the carburetor model. For this purpose, a code is stamped on the side of the carburetor. Select the correct high altitude jet part number corresponding to the carburetor code found on your particular carburetor.

Operation using the alternative main jet at elevations lower than the recommended minimum altitude can damage the engine. For operation at lower elevations, the originally supplied standard main jet must be used. Operating the engine with the wrong engine configuration at a given altitude may increase its emissions and decrease fuel efficiency and performance.
MAINTENANCE
Make certain that the pressure washer is kept clean and stored properly. Only operate the unit on a flat, level surface in a clean, dry operating environment. DO NOT expose the unit to extreme conditions, excessive dust, dirt, moisture or corrosive vapors.

Never operate a damaged or defective pressure washer.

Improper maintenance will void your warranty.

For Emission control devices and systems, read and understand your responsibilities for service as stated in the Emission Control Warranty Statement of this manual.
The owner/operator is responsible for all periodic maintenance.
Complete all scheduled maintenance in a timely manner.
Correct any issue before operating the pressure washer.
For service or parts assistance, contact our help line at 1-877-338-0999.
Cleaning the Pressure Washer

DO NOT spray the pressure washer with water.
Water can contaminate the fuel system and can enter the engine through the cooling slots and damage the engine.

1. Use a damp cloth to clean exterior surfaces of the pressure washer.
2. Use a soft bristle brush to remove dirt and oil.
3. Use an air compressor (25 PSI) to clear dirt and debris from the pressure washer.
4. Inspect all air vents and cooling slots to ensure that they are clean and unobstructed.

Cleaning Spray Nozzle
Detach the quick connect nozzle from the wand. Use a small wire rod (paper clip) to loosen up any particles in the quick connect nozzle and flush with water.
To prevent accidental starting, remove and ground spark plug wire before performing any service.
Changing the Engine 0il
Change oil when the engine is warm. Refer to the oil specification to select the proper grade for your operating environment.

1. Remove the oil drain bolt with a 10 mm socket (not included) and extension.

2. Allow the il to drain completely into an appropriate container.

3. Replace the oil drain bolt.

4. Add oil according to Add Engine Oilin Assembly section.
   DO NOT OVERFILL. Oil not included for routine maintenance.

5. Dispose of used oil at an approved waste management facility.

Cleaning and Adjusting the Spark Plug(s)

1. Remove the spark plug cable from the spark plug.
2. Use a spark plug socket tool (not included), or a 13/16 in. (21 mm) (not included) socket to remove the plug.
3. Inspect the electrode on the plug It must be clean and not worn to produce the spark required for ignition
4. Make certain the spark plug gap is 0.024-0.031 in. (0.6-0.8 mm).
5. Refer to the spark plug types in Specifications when replacing the plug.
6. Carefully thread the plug into the engine
7. Use the spark plug socket tool (not included), or a 13/16 in. (21 mm) (not included) socket to install the plug.
8. Attach the spark plug wire to the plug.

Cleaning the Air Filter

1. Using your finger, press down the top part of the air filter cover.
2. Remove both air filter cover and air filter element.
3. Wash in liquid detergent and water. Squeeze thoroughly dry in aclean cloth.
4. Saturate in clean engine oil
5. Squeeze in a clean, absorbent cloth to remove all excess oil.
6. Place the filter in the assembly.
7. Reattach the air filter cover. Make sure air filter cover snaps in place.

Adjusting the Governor

Tampering with the factory set governor will void your warranty.
The air-fuel mixture is not adjustable. Tampering with the governor can damage your pressure washer and will void your warranty. CPE recommends that you contact our service line at 1-877-338-0999 for all other service and/or adjustment needs.
Maintenance Schedule
Follow the service intervals indicated in the schedule below.
Service your pressure washer more frequently when operating in adverse conditions. Contact our help line at 1-877-338-0999 to locate the nearest Champion Power Equipment certified service dealer for your maintenance needs.
EVERY 8 HOURS OR DAILY
Check oil level
Clean around air intake and muffler
FIRST 5 HOURS
Change oil
EVERY 50 HOURS OR EVERY SEASON
Clean air filter
Change oil if operating under heavy load or in hot environments
EVERY 100 HOURS OR EVERY SEASON
Change oil
Clean/adjust spark plug
Check/adjust valve clearance
Clean spark arrester
Clean fuel tank and filter
EVERY 250 HOURS
Clean combustion chamber
EVERY 3 YEARS
Replace fuel line
*To be performed by knowledgeable, experienced owners or Champion Power Equipment certified dealers.

STORAGE

Refer to the Maintenance section for proper cleaning instructions.
Pressure Washer Storage

1. Allow the pressure washer to cool completely before storage.
2. Clean the pressure washer according to the instructions in the Maintenance section.
3. Store the unit in a clean, dry area out of direct sunlight.

Engine Stored for Less than 30 Days

1. Allow the engine to cool completely before storage.
2. Clean engine according to the Maintenance section.
3. To extend the fuel storage life add a properly formulated fuel stabilizer to the tank.

Engine Stored for Over 30 Days

1. Add a properly formulated fuel stabilizer to the tank.
2. Run the engine for a few minutes so the treated fuel cycles through the fuel system and carburetor.
3. The engine needs to cool completely before cleaning and storage.
4. Use afunnel (and appropriate hose if necessary) under the carburetor drain bolt to avoid spillage. Be sure to properly dispose of the drained gasoline according to local regulations or guidelines.
5. Clean the engine according to the Maintenance section.
6. Change the oil.
7. Remove the spark plug and pour about 1/2 0z. (14.9 mL) of oil into the cylinder. Crank the engine slowly to distribute the oil and lubricate the cylinder.
8. Reattach the spark plug.

Winter Storage
Protect your pressure washer parts from freezing.

1. Apply all storage instructions from previous sections.
2. Make sure pressure washer hose is drained and free of all water before storing for winter or long term storage.
3. Inorder to prevent the pump from freezing you will need to insert RV antifreeze.
4. You will need approximately 6 oz. (177.4 mL) of RV antifreeze, a funnel, and approximately 12 in. (30.5 cm) of garden hose or equivalent.
5. Pour the antifreeze into the funnel connected to the pump inlet with a small hose, then pull on the recoil starter to create suction in the pump housing. Pull the recoil several times until antifreeze comes out of the pump outlet.

NEVER store the pressure washer indoors or next to appliances where there is a source of heat, open flame, spark or pilot light because they can ignite gasoline vapors.
DO NOT store a pressure washer near fertilizer or any corrosive material.
Even with an empty gas tank, gasoline vapors could ignite.

To avoid accidental or unintended ignition of the product during periods of storage, the following precautions should be followed:
— When storing the pressure washer for short or long periods of time, make sure that the engine switch is set in the “OFF” position.

SPECIFICATIONS

Pressure Washer Specifications
Model 100578
Max Pressure 3200 PSI
Max Volume 2.5GPM
Max Water Temperature (°F/°C) 104/40
Weight 57 Ib. (26 kg)
Length 26.1in. (66.2 cm)
Width 17.4in. (44.2 cm)
Height 31.81n. (80.7 cm)
Engine Specifications
Model XP225
Displacement 224cc
Type 4-Stroke OHV
Start Type Manual
Spark Plug
OEM Type FBRTC
Replacement Type BPR6ES or equivalent
Gap 0.024-0.031 in. (0.6-0.8 mm)
Valve
Intake Clearance 0.004-0.006 in. (0.10-0.15 mm)
Exhaust Clearance 0.006-0.008 in. (0.15-0.20 mm)

A technical bulletin regarding valve adjustment procedures is available at www.championpowerequipment.com.
Oil Specifications
DO NOT OVERFILL.
Type *See chart below
Capacity 20.3 fl. 0z. (600 ml)
Temperature will affect engine oil and engine performance.
Change the type of engine oil used based on temperature shown in the “Recommended Engine Oil Type” table.
Fuel Specifications
Use unleaded gasoline with a minimum octane rating of 87 and an ethanol content of 10% or less by volume. DO NOT USE E15 or E85. DO NOT OVERFILL.
Gasoline Capacity 0.3gal (1.3L)
Temperature Specifications
Starting Temperature Range (°F/°C) 3210104 /0 to 40

An important message about temperature: Your product is designed and rated for continuous operation at ambient temperatures up to 104°F (40°C). When needed, it may be operated at temperatures ranging from 32°F (0°C) to 122°F (50°C) for short periods of time. If exposed to temperatures outside this range during storage, it should be brought back within this range before operation. In any event, the product must always be operated outdoors, in a well-ventilated area and away from doors, windows and vents.

TROUBLESHOOTING

Pressure washer will not start.
Faulty spark plug.| Replace spark plug.
Pressure washer will not start;
Pressure washer starts but runs roughly.| Low oil level.| Fill crankcase to the proper level. Place pressure washer on a flat, level surface.
Choke in the wrong position.| Adjust choke.
Spark plug wire loose.| Attach wire to spark plug.
Pressure washer gallops.| Engine governor defective.| Contact the help line.
Unit does not reach high pressure.| Water supply is restricted.| Check hoses for leaks, blockage, kinks.
Garden hose is too small.| Replace with 5/8 in. garden hose or larger.
Garden hose inlet filter is clogged.| Remove garden hose, clean filter and rinse out.
Not enough inlet water.| Turn garden hose water on full force.
Spray pressure varies from high to low| Poor inlet water supply.| Turn garden hose water on full force. Check hose for leaks, blockage, or kinks.
Garden hose inlet filter is clogged.| Remove garden hose, clean filter and rinse out.
Spray nozzle is obstructed.
(see maintenance section in manual).| Remove particles with small wire rod
Pump is sucking air.| Check all hoses and fittings, make sure they are securely tightened down and fastened. Turn off engine and purge pump by squeezing trigger gun until a steady stream of water flows.
Low pressure detergent wash is not functioning properly.| Detergent is too thick.| Dilute detergent
Spray wand has high pressure quick connect nozzle installed.| Detergent only works with low pressure quick connect nozzle (black).
Detergent hose is not connected to the pump housing.| Check connection.
Spray nozzle is obstructed.| Clean nozzle and remove debris.
Filter on detergent hose is clogged.| Clean with warm water or replace.
Chemical Injector valve (inside pump) partially blocked or stuck.| Quickly pull and release the gun trigger 4-5 time to clear the chemical injector valve.
Detergent tube not connected to the brass fitting on the pump outlet.| Install detergent tube to detergent injector inlet near pump outlet.
Garden hose connection leaks.| Loose fittings.| Tighten.
Missing/worn-out rubber washer.| Replace rubber washer.
Spray wand leaks| Spray wand not properly attached.| Tighten all connections.
Can’t pull recoil| Pump will build pressure with each pull.| Pull gun trigger after 2 pulls of recoil, to release pump pressure.

For other issues and technical support:
Technical Support Team
Toll Free 1-877-338-0999
support@championpowerequipment.com

WARRANTY*

CHAMPION POWER EQUIPMENT
2 YEAR LIMITED WARRANTY
Warranty Qualifications
To register your product for warranty and FREE lifetime call center technical support please visit: https://www.championpowerequipment.com/register
To complete registration you will need to include a copy of the purchase receipt as proof of original purchase. Proof of purchase is required for warranty service. Please register within ten (10) days from date of purchase.
Repair/Replacement Warranty
CPE warrants to the original purchaser that the mechanical and electrical components will be free of defects in material and workmanship for a period of two years (parts and labor) from the original date of purchase and 90 days (parts and labor) for commercial and industrial use. Transportation charges on product submitted for repair or replacement under this warranty are the sole responsibility of the purchaser. This warranty only applies to the original purchaser and is not transferable.
Do Not Return The Unit To The Place Of Purchase
Contact CPE’s Technical Service and CPE will troubleshoot any issue via phone or e-mail. If the problem is not corrected by this method, CPE will, at its option, authorize evaluation, repair or replacement of the defective part or component at a CPE Service Center. CPE will provide you with a case number for warranty service. Please keep it for future reference. Repairs or replacements without prior authorization, or at an unauthorized repair facility, will not be covered by this warranty.
Warranty Exclusions
This warranty does not cover the following repairs and equipment:
Normal Wear
Products with mechanical and electrical components need periodic parts and service to perform well. This warranty does not cover repair when normal use has exhausted the life of a part or the equipment as a whole.
Installation, Use and Maintenance
This warranty will not apply to parts and/or labor if the product is deemed to have been misused, neglected, involved in an accident, abused, loaded beyond the product’s limits, modified, installed improperly or connected incorrectly to any electrical component.
Normal maintenance is not covered by this warranty and is not required to be performed at a facility or by a person authorized by CPE.
Other Exclusions
This warranty excludes:
— Cosmetic defects such as paint, decals, etc.
— Wear items such as filter elements, o-rings, etc.
—Accessory parts such as high pressure hoses, spray nozzles, wands or guns.
— Failures due to acts of God and other force majeure events beyond the manufacturer’s control.
— Problems caused by parts that are not original Champion Power Equipment parts.
When applicable, this warranty does not apply to products used for prime power in place of a utility.
Limits of Implied Warranty and Consequential Damage
Champion Power Equipment disclaims any obligation to cover any loss of time, use of this product, freight, or any incidental or consequential claim by anyone from using this product.
THIS WARRANTY AND THE ATTACHED U.S. EPA and/or CARB EMISSION CONTROL SYSTEM WARRANTIES (WHEN APPLICABLE) ARE IN LIEU OF ALL OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING WARRANTIES OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE.
A unit provided as an exchange will be subject to the warranty of the original unit. The length of the warranty governing the exchanged unit will remain calculated by reference to the purchase date of the original unit.
This warranty gives you certain legal rights which may change from state to state or province to province. Your state or province may also have other rights you may be entitled to that are not listed within this warranty.
Contact Information Address
“Except as otherwise stipulated in any of the following enclosed Emission Control System Warranties (when applicable) for the Emission Control System: U.S. Environment Protection Agency (EPA) andor Calfornia Air Resources Board (CARB).

Champion Power Equipment, Inc.
12039 Smith Ave.
Santa Fe Springs, CA 90670 USA
www.championpowerequipment.com
Customer Service
Toll Free: 1-877-338-0999
info@championpowerequipment.com
Fax no.: 1-562-236-9429
Technical Service
Toll Free: 1-877-338-0999
tech@championpowerequipment.com
24/7 Tech Support: 1-562-204-1188

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