STEELGREEN MANUFACTURING SG36 Hill Side Assist Attachment Instruction Manual

STEELGREEN MANUFACTURING SG36 Hill Side Assist Attachment

Product Information

Installation Parts

Product Usage Instructions

Hill Side Assist Installation – Right Side

1. Disconnect the battery, ground first, and then power wire.
2. Install the following parts:
   • 7/8 Nylon Sleeve, Bearing, Straight Steer (Part Number: 6389K557)
   • 7/16-20 Jam Nut, Straight Steer (Part Number: 91847A515)
   • 1/4 X 7/8 SS Roll Pin, Straight Steer (Part Number: 92373A367)
   • 1.5 X .50D Compression Spring, Straight Steer (Part Number: 965K352)
   • Cylinder, Caster Lock (Part Number: H80601)
   • Bracket, Mounting, Hill Side Assist, Right (Part Number: W22-141-R)
   • Plunger, Hill Side Assist (Part Number: R31029)
   • Plunger, Forward, Hill Side Assist (Part Number: R31027)
   • Shield, Safety, Hill Side Assist, Right (Part Number: R22-146)
   • Screw, Phillips, SS-1/4-20 X 1 (Part Number: TRPC-141S)
   • Hex Nut, 5/16 SS (Part Number: HFNCS-516S)
   • Carriage Bolt, SS-5/16-18 X 3/4 (Part Number: CB-51634)
   • Hex Bolt, 1/4 X 2 (Part Number: HFSSC-142)
   • Hex Nut, 1/4-20 (Part Number: HFNCS-14S)
   • Washer 1/4 (Part Number: FWSS-14)
   • Carriage Bolt, SS-3/8 X 1-1/2 Type 316 SS (Part Number: CB-37515)
   • 37 Degree Flared Tube Fitting (Part Number: H84003)
   • Solenoid Valve, Caster Lock (Part Number: H84000)
   • Fitting, Tee, 1/4 Hose X 1/4 Female JIC Swivel (Part Number: H84031)
   • Hex Nut, 3/8 (Part Number: HFNCS-375S)

Hill Side Assist Installation – Left Side

1. Disconnect the battery, ground first, and then power wire.
2. Install the following parts:
   • 7/8 Nylon Sleeve, Bearing, Straight Steer (Part Number: 6389K557)
   • 7/16-20 Jam Nut, Straight Steer (Part Number: 91847A515)
   • 1/4 X 7/8 SS Roll Pin, Straight Steer (Part Number: 92373A367)
   • 1.5 X .50D Compression Spring, Straight Steer (Part Number: 965K352)
   • Cylinder, Caster Lock (Part Number: H80601)
   • Bracket, Mounting, Hill Side Assist, Left (Part Number: W22-141-L

HILL SIDE ASSIST INSTALLATION

HILLSIDE ASSIST KIT A10040 SG 46/52

ITEM| QTY| PART NUMBER| DESCRIPTION
1| 2| 6389K557| 7/8″ NYLON SLEEVE, BEARING, STRAIGHT STEER
2| 2| 91847A515| 7/16-20 JAM NUT, STRAIGHT STEER
3| 2| 92373A367| 1/4″ X 7/8″ SS ROLL PIN, STRAIGHT STEER
4| 2| 965K352| 1.5″ X .50D COMPRESSION SPRING, STRAIGHT STEER
5| 2| H80601| CYLINDER, CASTER LOCK
6| 1| W22-141-R| BRACKET, MOUNTING, HILLSIDE ASSIST, RIGHT
1| W22-141-L| BRACKET, MOUNTING, HILLSIDE ASSIST, LEFT
7| 2| R31029| PLUNGER, HILLSIDE ASSIST
8| 2| R31027| PLUNGER, FORWARD, HILLSIDE ASSIST
9| 1| R22-146| SHIELD, SAFETY, HILLSIDE ASSIST, RIGHT
1| R22-146-L| SHIELD, SAFETY, HILLSIDE ASSIST, LEFT
10| 3| TRPC-141S| SCREW, PHILLIPS, SS-1/4-20 X 1
11| 10| HFNCS-516S| HEX NUT, 5/16 SS
12| 4| CB-51634| CARRIAGE BOLT, SS-5/16-18 X 3/4
13| 2| HFSSC-142| HEX BOLT, 1/4 X 2
14| 2| HFNCS-14S| HEX NUT, 1/4-20
15| 2| FWSS-14| WASHER 1/4
16| 6| CB-37515| CARRIAGE BOLT, SS-3/8 X 1-1/2
17| 4| 50715K181| TYPE 316 SS 37-DEGREE FLARED TUBE FITTING
18| 1| H80600| SOLENOID VALVE, CASTER LOCK
19| 2| H84003| 1/4 MALE JIC X 3/8 ORB STR
20| 2| H84000| 1/4 MALE JIC X 3/8 ORB ELB
21| 1| E40202| SWITCH, PUMP, ROCKER
22| 1| SG-7G1| WIRE SET, 7 GALLON TANK
23| 2| W22-144| CASTER STOP ASSEMBLY, HILL ASSIST
24| 1| K10003| KIT, HOSE, HILLSIDE ASSIST
25| 4| H84031| FITTING, TEE, 1/4 HOSE X 1/4 FEMALE JIC SWIVEL
26| 6| HFNCS-375S| HEX NUT, 3/8
HILLSIDE ASSIST KIT A10040 SG 36/42

ITEM| QTY| PART NUMBER| DESCRIPTION
1| 2| 6389K557| 7/8″ NYLON SLEEVE, BEARING, STRAIGHT STEER
2| 2| 91847A515| 7/16-20 JAM NUT, STRAIGHT STEER
3| 2| 92373A367| 1/4″ X 7/8″ SS ROLL PIN, STRAIGHT STEER
4| 2| 965K352| 1.5″ X .50D COMPRESSION SPRING, STRAIGHT STEER
5| 2| H80601| CYLINDER, CASTER LOCK
6| 1| W22-154-R| BRACKET, MOUNTING, HILLSIDE ASSIST, RIGHT
1| W22-154-L| BRACKET, MOUNTING, HILLSIDE ASSIST, LEFT
7| 2| R31029| PLUNGER, HILLSIDE ASSIST
8| 2| R31027| PLUNGER, FORWARD, HILLSIDE ASSIST
9| 1| R22-146| SHIELD, SAFETY, HILLSIDE ASSIST, RIGHT
1| R22-146-L| SHIELD, SAFETY, HILLSIDE ASSIST, LEFT
10| 3| TRPC-141S| SCREW, PHILLIPS, SS-1/4-20 X 1
11| 10| HFNCS-516S| HEX NUT, 5/16 SS
12| 4| CB-51634| CARRIAGE BOLT, SS-5/16-18 X 3/4
13| 2| HFSSC-142| HEX BOLT, 1/4 X 2
14| 2| HFNCS-14SS| HEX NUT, 1/4-20 SS
15| 2| FWSS-14| WASHER 1/4
16| 6| CB-37515| CARRIAGE BOLT, 3/8 X 1-1/2
17| 4| 50715K181| TYPE 316 SS 37-DEGREE FLARED TUBE FITTING
18| 1| H80600| SOLENOID VALVE, CASTER LOCK
19| 2| H84003| 1/4 MALE JIC X 3/8 ORB STR
20| 2| H84000| 1/4 MALE JIC X 3/8 ORB ELB
21| 1| E40202| SWITCH, PUMP, ROCKER
22| 1| SG-7G1| WIRE SET, 7 GALLON TANK
23| 2| W22-144| CASTER STOP ASSEMBLY, HILL ASSIST
24| 1| K10003| KIT, HOSE, HILLSIDE ASSIST
25| 4| H84031| FITTING, TEE, 1/4 HOSE X 1/4 FEMALE JIC SWIVEL
26| 6| HFNCS-375S| HEX NUT, 3/8
27| 2| H84008| 1/4 MALE JIC x 1/4 FEMALE SWIVEL NUT ELB

RIGHT SIDE

LEFT SIDE

• STEP ONE: Disconnect the battery, ground first, and then power wire.
  • NOTE: Instructions are the same for both the right and left side, STEPS 2– 3
• STEP TWO: Remove the bolt and front tire.
• Remove the dust cover.
• Remove the cotter pin and nut which will release the yoke through the bottom.
• STEP THREE:
  • Install the yokes W22-144 provided with the kit.
  • Secure the yoke with the nut and carter pin.
  • Re-install the dust cover.
  • Re-install the front tire.
• STEP FOUR:
  • NOTE: If your machine is older than mid October 2021: You will need to either
  • Drill mounting holes in BOTH SIDES of the chassis using the dimensions in (Fig 1)or attach the cylinder assembly to the top of the chassis (STEPS 4&5) and use the bracket as a templet.
  • Or weld the side of the cylinder assemblies to the chassis.
  • The cylinder assembly MUST be secured from the top and side or the warranty could be void.
• STEP FIVE: Attach the solenoid valve assembly (provided with the kit) to the upright on the RIGHT SIDE. Using the 1/4 x 2 hex bolts, washers, and nuts provided with the kit.
  • NOTE:
  • Some parts are not shown for clarity.
  • The orientation of the “tee fittings” depends on the machine. (Fig 1) SG 46/52, (Fig 2) SG 36/42.
  • The orientation of the valve, ports 2 & 4 face forward.
• STEP SIX:
  • Remove the knee pad to access the hydraulic oil reservoir.
  • Loosen and remove the cap from the hydraulic oil reservoir.
  • Disconnect the rear hoses from the hydraulic pumps, and place the hoses over a proper container draining the hydraulic oil.
  • Once the oil has been drained, reconnect the hoses to the pumps.
• STEP SEVEN:
  • Disconnect the return hose and fitting from the pump.
  • Connect 1 H84031 “swivel tee fitting” (provided with the kit) to the return port.
  • Reconnect the “swivel elbow fitting to the end of the “swivel tee fitting”.
  • Reconnect the return hose to the “swivel tee fitting”.
• STEP EIGHT:
  • Disconnect the supply hose.
  • Connect 1 (H84031) “swivel tee fitting”, (provided with the kit) to the control valve .
  • Reconnect the supply hose.
• STEP NINE: Hose Routing
  • Connect one end of the hose with “orange wrap” to the elbow fitting on the hydro pump.
  • Connect the other end of the hose with “orange wrap” to port 3 of the solenoid valve.
  • Connect one end of hose with “red wrap” to the swivel tee fitting on the hydraulic control valve.
  • Connect the other end of the hose with “red wrap” to port “1” on the solenoid valve.
  • Connect the elbow end of the hose with “blue wrap” to port 2 on the solenoid valve.
  • Connect the straight end of the hose with “blue wrap” to the elbow fitting on the end of the cylinder (RIGHT SIDE OF THE MACHINE).
  • Connect the elbow end of the hose with “green wrap” to port 4 on the solenoid valve.
  • Connect the straight end of the hose with “green wrap” to the elbow fitting on the bottom of the cylinder (RIGHT SIDE OF THE MACHINE).
  • Connect the end of the hose with “black wrap” to the swivel tee fitting (PORT 4).
  • Route the hose behind and around the engine and connect the other end of the hose with “black wrap” to the elbow fitting on the bottom of the cylinder (LEFT SIDE OF THE MACHINE).
  • Connect one end of the hose with “white wrap” to the swivel tee fitting (PORT 2).
  • Route the hose behind and around the engine and connect the other end of hose with “white wrap” to the elbow fitting on the end of the cylinder (LEFT SIDE OF THE MACHINE).
• STEP TEN:
  • Remove the plastic “blank” cap from an available “Aux” port.
  • Attach the rocker switch in the opening with the long side of the switch facing the “Aux 1” label.
  • Connect the end of the wire harness to the bottom of the rocker switch.
  • Connect the ground wire from the harness to the ground nut on the cross member.
  • Route the harness down the bundle with the other wire harnesses and neatly zip tie them together.
  • Connect the pump plug from wire harness to the solenoid valve.
  • Connect the power wire from the wire harness to the engine solenoid.
  • Reconnect the battery, ground first and then power wire along.
• STEP ELEVEN:
  • NOTE: Check that all hose connections are tight.
  • Refill the hydraulic oil to the proper level.
  • Start the machine and activate the hill side assist a couple of times or until the oil is through the system and the cylinders are functioning.
  • Turn the machine off and refill the oil to the proper level.
• STEP TWELVE:
  • Loosen the adjustment nut (11/16”) on both cylinders. Fig. 1
  • The cylinder is to be set at 1/2” inch from the end of the plunger to the edge of the yoke. Fig. 2
  • TIP Turn the tire so the hole is facing away from the cylinder shaft and use a 1/2” rod or bolt between the yoke and cylinder shaft.

CONTACT

• Steel Green Mfg.
• 824 S State Road 39
• Lebanon, IN 46052
• Steelgreenmfg.com.
• (765)-481-2890

SGM-023

|

B

|

SG HILL SIDE ASSIST

| A10040 A10040-36

• Models: SG36, SG42, SG46, & SG52

References

• Sprayer-Spreaders for Lawn Care Applicators | Steel Green Manufacturing

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