AMP RESEARCH 2022 – 2023 Ford F150 Powerboost Installation Guide
- June 13, 2024
- AMP RESEARCH
Table of Contents
INSTALLATION GUIDE
2022 – 2023 Ford F150 Powerboost
| APPLICATION | MODEL YR | PART # |
|---|---|---|
| Ford F150 Lightning | 2022 – 2023 | 76252-01A |
| Ford F150 Powerboost | 2021 – 2023 | 76252-01A |
INSTALLATION TIME
2-3 Hours
Professional installation recommended
SKILL LEVEL
4= Experienced
TOOLS REQUIRED
- Safety goggles
- 10 mm socket
- 13 mm socket
- 13 mm end wrench
- Ratchet wrench and extension
- Wire stripper
- 9/32” & 19/64” Drill Bit
- 3/16” hex key wrench ( allen wrench)
- T-25 Torx Plus
- Electrical tape
- Weather proof caulking (silicone sealer)
- 1/8” Drill bit
- 19/64” Drill bit
- Drill gun
WARRANTY
5-Year Limited Warranty
AMP RESEARCH TECH SUPPORT
1-888-983-2204 (Press 2) Monday –
Friday, 7:00 AM – 5:00 PM PST
Invented, engineered and manufactured exclusively by AMP Research in the USA.
May be covered by one OR MORE of the following patents: 6,641,158; 6,830,257;
6,834,875; 6,938,909; 7,055,839; 7,380,807; 7,413,204; 7,398,985; 7,584,975;
7,566,064; 7,487,986; 8,157,277; 8,408,571; 9,302,626; 9,561,751; 10,053,017;
CA2463717 ©2012 AMP Research. All rights reserved. Printed in USA.
AMP RESEARCH POWERSTEP ™ – FORD F-150
INSTALLATION GUIDE
Attaching motor to linkage assembly
The motors must be attached to the linkage assemblies before continuing the
installation process.
EXPLODED VIEW
- Motor Linkage
- Motor
- Delta PT Screws
CAUTION: HANDLE WITH CARE.
To insure our customers receive all components with full integrity, we pack
the
motors separate from their linkage assemblies. This requires that the
installer
position and fasten the motor before continuing with the install. Please
follow the
instructions below and handle the assembly carefully.
CAUTION: Dropping the assembly or any excessive impact MAY cause damage to the
motor.
Instructions:
- Position the gear cover in place as shown if not already in place.
- Seat motor into position on the three mounting bosses. This may require an adjustment of the gear by moving the swing arms.
- After seating into place, fasten the motor with the three motor mount screws with T-25 torx Plus. Tighten screws to 36 in-lbs (4N-m). Do not over torque.
Locate mounting points; first and last set of studs on the inner sill.
Idler Linkage mounts toward the front of the truck and Motor linkage mounts
toward the rear. Driver side shown below.
Mount drive and Idler
linkage assemblies. Repeat for passenger side. Make sure linkages sit square,
fully resting on studs before tightening.
Torque to 16 ft. lbs (22Nm)
Lightning Models ONLY,
follow steps 3 through 5 then go to step 8.
Open Frunk of vehicle and lift battery access cover up and out.
Locate battery and connect red power lead to battery. Connect
black lead to ground lead on battery. Mount controller to harness located in
front of battery using supplied 11” tie wraps(16).
Route shorter leg of harness down passenger side wheel well and longer leg of
harness down driver side wheel well. Attach harness with supplied 7” Cable
tires (15).
4
Route shorter leg of harness down Passenger -side wheel well and longer leg of
harness down along driver side wheel well.
Attach wire harness with supplied 7” cable ties (15).
Powerboost Models ONLY, follow steps 6 and 7 then proceed to
step 8.
Remove fuse from wire harness (4).
Connect red power lead to battery.
Connect black ground lead to 13mm bolt outside of fender wall. Attach wire
harness to controller (make sure the connector locking tabs fully engage).
Mount controller with the two 11” tie wraps to factory conduit, just forward
of battery.
Route shorter leg of
harness down Passenger -side wheel well and longer leg of harness down along
driver side wheel well. Attach wire harness with supplied 7” cable ties
(15).
Route factory harness
underneath vehicle and plug in motors (both sides). Remove driver side front
kick panel and door sill plate. Roll back carpet to access hole for passing
trigger wires into cab of vehicle.
On Super crew
models, remove grommet in floor panel above front linkage on driver side. Poke
small hole into grommet and thread the two trigger wires through and up into
the cabin of vehicle.
Seal grommet with silicone sealer. 
On Super Cab models, use a
9/32” drill bit to drill hole through floor and insert grommet (9) that is
supplied with kit. Thread the wires through and apply silicone sealant.
Locate black module just above e-brake pedal, and proceed to
remove it for easier access. To remove module from bracket, push tab as shown
and slide bracket downward.
Locate the following wires
(black connector) and connect the blue and white wires of the Powerstep
Connection Module with supplied Posi-Tap™ (18) to the following wire colors
listed below.
| Factory Can Wire | Powerstep Connection Module wire color |
|---|---|
| Green w/blue stripe | White |
| White w/green stripe | Blue |
After connecting wires, slide module back on to bracket, and ensure locking
tab engages.
OBD II install: Use Supplied Posi-Lock™ (6) connectors to attach the Powerstep
Connection Module to the Harness. Attach matching colors on the harness to the
wires on the module. Plug in Powerstep Connection Module to OBD II port on the
vehicle. Secure harness with supplied tie wraps. Note: If the OBD II pass thru
harness (76404-01A) was purchased see install sheet supplied in packaging. The
pass through harness allows for an open port for other accessories. See below
for a brief description.
Attach step, sliding the
mounting T-nut into position. Torque to 10 ft lbs (13.5 Nm)On each side of the vehicle measure from the rear linkage to end
of the board. Measurement should be approximately 11” as shown below.
On each side of the
vehicle use tape to mark the led drill location two sections from studs as
shown below. Use tape to indicate. Locations are approximately 23” & 66” from
front door edge.
Mark hole location 1/2”
midpoint of the rocker with tape. Pre drill using an 1/8” drill bit and final
drill to 19/64” thru pinch weld at marked locations. Deburr hole and insert
grommet (#13) for LED Wire.
Route LED wires though
through grommet, clean surface, and stick on to rocker panel as shown
below.
Using supplied butt
connectors, connect the lamp wires.
Red to Red, Black to Black. Heat the shrink tubing on the connecters to seal wires. Close and wrap with conduit and electrical tape.
Secure all loose wires with cable ties with lamp wires pulled upward to avoid any wire snagging.
Replace fuse.
FINAL SYSTEM CHECK
Check that all doors activate the PowerStep and the LED lights work when doors
open and close.
NORMAL OPERATION: When the doors open, PowerStep automatically deploys
from under the vehicle.
When the doors are closed, PowerStep will automatically return to the
stowed/retracted position. Note that there is a 2-second delay before the
PowerStep returns to the stowed/retracted position.
CORRECT OPERATION OF LIGHTS: All four lamps will illuminate upon opening
any door of vehicle. Lamps will stay on until restowing of both Power Steps or
until 5 minutes has expired with the doors open. When the lights timeout after
5 minutes, they can be reillumintated by closing and opening any door of
vehicle.
AMERICAN DESIGNED, ENGINEERED AND MANUFACTURED.
Thank you for your recent AMP Research Purchase.
REGISTER YOUR PRODUCT TODAY FOR FASTER SERVICE & PRODUCT UPDATES
Please visit: www.amp-research.com/productregistration or scan the QR Code
http://www.amp-research.com/productregistration
Product Registration Benefits:
- Ensure we have your purchase receipt and product info in our system which is required for warranty
- Faster and easier access to customer service and tech support in the unlikely event you need warranty or product support
- Registration helps us keep you up to date on product information and offers
To view other Amp Research products that may be offered for your vehicle.
Please visit: www.amp-research.com
Congratulations on your purchase of the genuine AMP Research PowerStep!
Here’s what you should know…
AMP Research PowerStep running boards automatically move
POWER-DEPLOYABLE RUNNING BOARDS OPERATION : AMP Research PowerStep
running boards automatically move when the doors are opened to assist entering
and exiting the vehicle. Automatic power deploy:
The running boards will extend down and out when the doors are opened.
Automatic power stow:
The running boards will return to the stowed position when the doors are
closed. There will be a 2-second delay before the running boards move to the
stowed position.
Automatic stop:
If an object is in the way of the moving running board, the running board will
automatically stop.
To reset, clear any obstruction, then simply open and close the door to resume
normal operation.
Manually set in the deployed (OUT) position for access to the roof: The
running boards can be manually set in the deployed position by firmly holding
the step down with your foot while at the same time closing the door. To
resume normal operation, open and close the door.
Maintenance: In adverse conditions, debris such as mud, dirt, and salt
may become trapped in the running board mechanism, possibly leading to
unwanted noise. If this occurs, manually set the running boards to the
deployed position and flush the front and rear hinge arms with a high-pressure
car wash wand. Avoid spraying the motors directly. After washing, apply
silicone spray jubricant to the hinge pivot pins.
Do not apply silicone, wax or protectants like Armor All® to the running board
stepping surface.
Caution! Keep hands away when the running board is in motion.
5-YEAR LIMITED WARRANTY
AMP RESEARCH warrants this product to be free from defects in material and
workmanship for FIVE (5) YEARS FROM DATE OF PURCHASE, provided there has been
normal use and proper maintenance. This warranty applies to the original
purchaser only. All remedies under this warranty are limited to the repair
replacement of the product itself, or the repair or replacement of any
component part thereof, found by the factory to be defective within the time
period specified. The decision to repair or replace is wholly within the
discretion of the manufacturer.
This warranty specifically excludes labor. If you have a warranty claim, first
you must call our factory at the number below for instructions. You must
retain proof of purchase and submit a copy with any items returned for
warranty work. Upon completion of warranty work, if any, we will return the
repaired or replaced item or items to you freight prepaid. Damage to our
products caused by accidents, fire, vandalism, negligence, misinstallation,
misuse, Acts of God, or by defective parts not manufactured by us, is not
covered under this warranty.
ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR
PURPOSE CREATED HEREBY ARE LIMITED IN DURATION TO THE SAME DURATION AND SCOPE
AS THE EXPRESS WRITTEN WARRANTY. OUR COMPANY SHALL NOT BE LIABLE FOR ANY
INCIDENTAL OR CONSEQUENTIAL DAMAGE.
Some states do not allow limitations on how long an implied warranty lasts, or
the exclusion or limitation of incidental or consequential damages, so the
above limitations or exclusions may not apply to you. This warranty gives you
specific legal rights, and you may also have other rights that vary from state
to state.
FOR WARRANTY ISSUES WITH THIS PRODUCT PLEASE CALL AMP RESEARCH TECH SUPPORT
1-888-983-2204
WARNING
Be sure to read and precisely follow the provided instructions when installing
this product. Failure to do so could place the vehicle occupants in a
potentially dangerous situation. After installing or reinstalling, re-check to
insure that the product is properly installed.
** The material that your product is made from can be recycled. Please also
consider recycling the packaging that your product came in. 
**
Documents / Resources
| AMP
RESEARCH 2022 - 2023 Ford F150
Powerboost
[pdf] Installation Guide
2022 - 2023 Ford F150 Powerboost, 2022 - 2023, Ford F150 Powerboost, F150
Powerboost, Powerboost
---|---