AMP RESEARCH 76236-01A Running Board Installation Guide
- October 31, 2023
- AMP RESEARCH
Table of Contents
INSTALLATION GUIDE
76236-01A Running Board
| APPLICATION | LENGTH | MODEL YR | PART # |
|---|---|---|---|
| Ford Super Duty RegularCab | 54” | 2020-2021 & 2022* | 76236-01A |
| Ford Super Duty SuperCab | 72” | 2020-2021 & 2022* | 76236-01A |
| Ford Super Duty SuperCrew | 85” | 2020-2021 & 2022* | 76236-01A |
* Note: 2022 Models only compatible with SYNC 3 Vehicles. Trim levels include XL & XLT.
INSTALLATION TIME
2-3 Hours
Professional installation recommended
SKILL LEVEL
1 2 3 4
4= Experienced
TOOLS REQUIRED
- Safety goggles
- 8 mm socket
- 10 mm socket
- 13 mm socket
- 13 mm end wrench
- Ratchet wrench and extension
- Wire stripper
- 9/32” & 19/64” Drill Bit
- 3/16” hex key wrench (allen wrench)
- 4mm hex key wrench (allen wrench)
- Electrical tape
- Weather proof caulking (silicone sealer)
- Drill
- Heat Gun
WARRANTY
5-Year Limited Warranty
AMP RESEARCH TECH SUPPORT 1-888-983-2204 (Press 2) Monday – Friday, 7:00 AM –
5:00 PM PST
Invented, engineered and manufactured exclusively by AMP Research in the USA.
May be covered by one OR MORE of the following patents: 6,641,158; 6,830,257;
6,834,875; 6,938,909; 7,055,839; 7,380,807; 7,413,204; 7,398,985; 7,584,975;
7,566,064; 7,487,986; 8,157,277; 8,408,571; 9,302,626; 9,561,751; 10,053,017;
CA2463717 ©2012 AMP Research. All rights reserved. Printed in USA.
AMP RESEARCH POWERSTEP™ – FORD SUPER DUTY
INSTALLATION GUIDE
Attaching motor to linkage assembly
The motors must be attached to the linkage assemblies before continuing the
installation process.
EXPLODED VIEW
- Motor linkage
- Motor
- Delta PT screws
CAUTION: HANDLE WITH CARE.
To insure our customers receive all components with full integrity, we pack
the motors separate from their linkage assemblies.
This requires that the installer position and fasten the motor before
continuing with the install. Please follow the instructions below and handle
the assembly carefully.
CAUTION: Dropping the assembly or any excessive impact MAY cause damage to the
motor.
Instructions:
- Position the gear cover in place as shown if not already in place.
- Seat motor into position on the three mounting bosses. This may require an adjustment of the gear by moving the swing arms.
- After seating into place, fasten the motor with the three motor mount screws with 4mm allen wrench. Tighten screws to 36 in-lbs (4N-m). Do not over torque.
Note: Some Applications require modification.
Application
Regular Cab
Super Cab
Super Crew| Cut Length
54” (Trim 31”)
72” (Trim 13”)
85” (No Modification Required)
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PARTS LIST AND HARDWARE IDENTIFICATION
Locate mounting points; first and last set of studs on the inner sill.
Motor Linkage mounts toward the front of the truck and Idler mount toward the
rear. Driver side shown below.
Mount drive and Idler linkage assemblies. Repeat for passenger side. Make sure linkages sit square, fully resting on studs before tightening. Torque to 16 ft. lbs (22Nm)
Remove fuse from wire harness
Attach wire harness to controller (make sure connector locking tabs fully engage). Mount controller with the two 11” tie wraps (15) to factory conduit, just forward of battery.
Route shorter leg of harness down passenger-side wheel well and longer leg of harness down along driver side wheel well. Secure with tie wraps (14).
Attach harness ground to body ground located on inner fender. Connect red leads to positive terminal on battery.
Route factory harness underneath vehicle and plug in motors (both sides). Route remaining LED light wires back towards rear of vehicle.
Remove driver side front kick panel and door sill plate. Roll back carpet to access hole for passing trigger wires into cab of vehicle.
On Crew Cab models, remove grommet in floor panel above front linkage on driver side. Poke small hole into grommet and thread the two trigger wires through and up into the cabin of vehicle. Seal grommet with silicone sealer.
On Regular Cab and Super Cab models, use a 9/32” drill bit to drill hole through floor and insert grommet (9) that is supplied with kit. Thread the wires through and apply silicone sealant.
Locate OBD port and remove both nuts holding it in place with 8mm socket to gain better access to back side of plug.
Locate the following wires and connect with supplied Posi-Tap™ (10) to the following wire colors listed below.
| Factory Can Wire | OBD Module wire Color |
|---|---|
| Grey with Orange Stripe | White Wire |
| Purple with Orange Stripe | Blue Wire |
Use supplied Posi-Lock™ (17) to attach the 2 purple wires of the OBD harness to the main harness. Attach matching colors on the harness to the wires on the module. Lastly reinstall Factory OBD port removed in step 11. Plug in module to OBD port on the vehicle. Reinstall sill plate removed from step 8.
OBD II install: Use Supplied Posi-Lock™ connectors to attach the Plug and Play Module to the Harness. Attach matching colors on the harness to the wires on the module. Plug in module to OBD II port on the vehicle. Secure harness with supplied tie wraps. Note: If the OBD II pass thru harness (76404-01A) was purchased see install sheet supplied in packaging. The pass through harness allows for an open port for other accessories. See below for a brief description.
Attach step, sliding the mounting T-nut into position.
Torque to 10 ft lbs (13.5 Nm)
On each side of the vehicle measure from the rear linkage to end of the board. Measurement should be approximately 11” as shown below.
On each side of the vehicle use tape to mark the led drill location two
sections from studs as shown below.
Use tape to indicate. Locations are approximately 22” & 66” from front door
edge.
Mark hole location 1/2” midpoint of the rocker with tape and center punch and drill 19/64” hole into pinch weld. Deburr hole and insert grommet (12) for LED Wire.
Route LED wires though through grommet, clean surface, and stick on to rocker panel as shown below.
Using supplied butt connectors, connect the lamp wires. Red to Red, Black to Black. Heat the shrink tubing on the connecters to seal wires.
Close and wrap with conduit and electrical tape. Secure all loose wires with cable ties with lamp wires pulled upward to avoid any wire snagging.
Replace fuse.
FINAL SYSTEM CHECK
Check that all doors activate the PowerStep and the LED lights work when doors
open and close.
NORMAL OPERATION: When the doors open, PowerStep automatically deploys from
under the vehicle.
When the doors are closed, PowerStep will automatically return to the
stowed/retracted position. Note that there is a 2-second delay before the
PowerStep returns to the stowed/retracted position.
CORRECT OPERATION OF LIGHTS: All four lamps will illuminate upon opening any
door of vehicle. Lamps will stay on until restowing of both Power Steps or
until 5 minutes has expired with the doors open. When the lights timeout after
5 minutes, they can be reillumintated by closing and opening any door of
vehicle.
AMERICAN DESIGNED, ENGINEERED AND MANUFACTURED.
Thank you for your recent AMP Research Purchase.
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To view other Amp Research products that may be offered for your vehicle.
Please visit: www.amp-research.com
Rev 01.05.21
Congratulations on your purchase of the genuine AMP Research PowerStep!
Here’s what you should know…
POWER-DEPLOYABE RUNNING BOARDS OPERATION: AMP Research PowerStep running boards automatically move when the doors are opened to assist entering and exiting the vehicle.
| Automatic power deploy:
The running boards will extend down and out when the doors are opened.
Automatic power stow:
The running boards will return to the stowed position when the doors are
closed. There will be a 2-second
delay before the running boards move to the stowed position.
Automatic stop:
If an object is in the way of the moving running board, the running board will
automatically stop.
To reset, clear any obstruction, then simply open and close the door to resume
normal operation.
---|---
| Manually set in the deployed (OUT) position for access to the roof:
The running boards can be manually set in the deployed position by firmly
holding the step down with
your foot while at the same time closing the door. To resume normal operation,
open and close the door.
| Maintenance: In adverse conditions, debris such as mud, dirt, and salt
may become trapped in the running board mechanism, possibly leading to
unwanted noise. If this occurs, manually set the running boards to the
deployed position and flush the front and rear hinge arms with a high-pressure
car wash wand. Avoid spraying the motors directly. After washing, apply
silicone spray lubricant to the hinge pivot pins. Do not apply silicone, wax
or protectants like Armor All® to the running board stepping surface.
Caution! Keep hands away when the running board is in motion.
5-YEAR LIMITED WARRANTY
AMP RESEARCH warrants this product to be free from defects in material and
workmanship for FIVE (5) YEARS FROM DATE OF PURCHASE, provided there has been
normal use and proper maintenance. This warranty applies to the original
purchaser only. All remedies under this warranty are limited to the repair
replacement of the product itself, or the repair or replacement of any
component part thereof, found by the factory to be defective within the time
period specified. The decision to repair or replace is wholly within the
discretion of the manufacturer.
This warranty specifically excludes labor. If you have a warranty claim, first
you must call our factory at the number below for instructions. You must
retain proof of purchase and submit a copy with any items returned for
warranty work. Upon completion of warranty work, if any, we will return the
repaired or replaced item or items to you freight prepaid. Damage to our
products caused by accidents, fire, vandalism, negligence, misinstallation,
misuse, Acts of God, or by defective parts not manufactured by us, is not
covered under this warranty.
ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR
PURPOSE CREATED HEREBY ARE LIMITED IN DURATION TO THE SAME DURATION AND SCOPE
AS THE EXPRESS WRITTEN WARRANTY. OUR COMPANY SHALL NOT BE LIABLE FOR ANY
INCIDENTAL OR CONSEQUENTIAL DAMAGE.
Some states do not allow limitations on how long an implied warranty lasts, or
the exclusion or limitation of incidental or consequential damages, so the
above limitations or exclusions may not apply to you. This warranty gives you
specific legal rights, and you may also have other rights that vary from state
to state.
FOR WARRANTY ISSUES WITH THIS PRODUCT PLEASE CALL AMP RESEARCH CUSTOMER
SERVICE 1-888-983-2204
WARNING
Be sure to read and precisely follow the provided instructions when installing
this product. Failure to do so could place the vehicle occupants in a
potentially dangerous situation. After installing or reinstalling, re-check to
insure that the product is properly installed.
****The material that your product is made from can be recycled.
Please also consider recycling the packaging that your product came in.
www.amp-research.com
IM76236 rev 01.18.23