Endura-Bull SPC Vinyl Flooring Instruction Manual
- June 13, 2024
- Endura-Bull
Table of Contents
SPC Vinyl Flooring
Product Information
The Tough New Flooring is a WPC (Wood Plastic Composite) or SPC (Stone Plastic Composite) flooring designed for internal use. It provides a durable and stylish flooring solution for residential and commercial spaces. The flooring is available in various designs and colors to suit different preferences and interior styles.
Product Usage Instructions
Responsibilities of Installer and/or Owner
Prior to installation, carefully review all instructions and warranty details provided in the installation manual. By initiating the installation, you acknowledge that you have understood and agreed to comply with all responsibilities and obligations mentioned. Deviating from the provided guidelines may invalidate the product warranty.
You Will Need the Following Tools
Before starting the installation process, ensure you have the following tools:
- Putty knife
- Straightedge or leveling device
- Nails or screws
- Sandpaper
- Screed or compound
- Safety Glasses
- Rubber Mallet
- Mitre Saw
- Straight Edge
- Chalk
- Tape Measure
- Fitting Kit with Spacers
- Jig Saw and/or Chop Saw with relevant blades.
- Drill and drill bit for radiator pipes.
Before you Install
You should allow between 5-10% extra when calculating floor areas, this is
taking into consideration waste created by cuts and defects. WPC and SPC
flooring should be acclimatized for a minimum of 48 hours before installing,
best practice is to lay the product flat in its original cartons in the area
it will be installed at a temperature between 20-26 degree Celsius. Endura-
Bull flooring is for internal use only.
Subfloor requirements
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Clean and prepare the subfloor: Ensure that the subfloor is clean, dry, and free of any debris, dust, grease, or other contaminants regardless of installation method. Remove any existing flooring materials, adhesive residues, or loose particles.
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Subfloor flatness: Check the subfloor for any unevenness or irregularities. The subfloor must be flat within the tolerance of 4.76 millimeters in a 3.05-meter radius (3/16 inch in a 10-foot radius). Use a straightedge or leveling device to identify any high or low spots on the subfloor.
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Subfloor stability: The subfloor should be stable and structurally sound. Ensure that there are no signs of movement, excessive deflection, or sagging. If the subfloor shows signs of instability, it may need reinforcement or repairs before installing the SPC flooring. UNEVEN SUBFLOORS MAY CAUSE THE FLOORING TO UNCLICK AND BREAK.
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Avoid laying WPC/SPC flooring directly on floorboards, chipboards, or OSB boards that are uneven, rough, or exhibit any bounce, vibration, or movement. It is important to ensure that these surfaces are flat, smooth,
and stable before proceeding with the installation. If there are any loose floorboards, they must be securely fastened prior to installing the plywood for the WPC/SPC flooring. -
It is recommended to use the appropriate thickness of plywood on wooden subfloors to ensure a level surface for installing WPC/SPC flooring. Nail or screw down the plywood using the appropriate materials based on the thickness of the plywood. If there are any high areas on the subfloor, sand them down to achieve a smoother and even surface. Fill in low areas and gaps with the appropriate screed or compound to ensure a level subfloor for the installation of the WPC/SPC flooring.
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In the case of concrete subfloors, it is common for them to be uneven and require leveling before installing the flooring. To ensure a smooth surface, it is recommended to follow these steps:
- Verify the subfloor: Use a 3-meter-long straightedge to check for high and low areas on the concrete subfloor. This will help identify any unevenness.
- Fill low areas: If there are low areas on the subfloor, these should be filled using a self-leveling compound. The compound will help create a level surface for the installation of the flooring.
- Check moisture content: It is important to measure the moisture content of the concrete subfloor. The moisture content should not exceed 95% relative humidity (RH). Excessive moisture can affect the performance of the flooring. Use a moisture meter or other suitable methods to measure the moisture level accurately.
- Apply damp-proof membrane : If there is moisture present in the concrete subfloor, it is necessary to apply an appropriate damp-proof membrane before installing the flooring. The damp proof membrane helps prevent moisture from seeping through and damaging the flooring.
- By following these instructions, you can ensure that the concrete subfloor is leveled and prepared adequately for the installation of the flooring, while also addressing any moisture concerns.
Mosaic, Terrazzo, Ceramics, or Quarry Tiles
If there are loose tiles on the subfloor, it is important to remove them
before proceeding with the installation. Follow these steps to address the
loose tiles and level the area:
- Remove loose tiles: C arefully remove any loose or damaged tiles from the subfloor. Use a putty knife or similar tool to gently pry them up and ensure the area is clean and free of debris.
- Level the areas : Once the loose tiles are removed, check the underling surface for any unevenness or gaps, including grout lines. To level these areas, use a suitable smoothing compound. Follow the manufacturer’s instructions for mixing and applying the compound.
- Apply smoothing compound: Fill in the gaps and level the surface by applying the compound. Use a trowel or putty knife to spread the compound evenly across the affected areas, making sure to fill in any low spots or unevenness. Smooth the compound with a trowel or a flat-edged tool to achieve a level surface.
- Allow the compound to dry: Give the smoothing compound sufficient time to dry and cure according to the manufacturer’s instructions. This will ensure that it sets properly and creates a smooth, even surface for the subsequent installation of the flooring.
- By removing loose tiles and levelling the areas, including grout line, with a relevant smoothing compound, you can create a stable and even subfloor for the installation of the new flooring.
Vinyl, Cork, Thermoplastic, or Linoleum
- Check for solidity: Examine the existing floor to ensure it is solid and free from any structural issues. Address any weak or unstable areas by reinforcing or repairing them before proceeding with the installation.
- Fix loose tile or material: If there are any loose tile or materials on the subfloor, secure them firmly or remove and replace them as necessary. A stable and even surface is essential for proper installation.
- Remove surface polish/sealer: If there is any surface polish or sealer on the existing floor, it should be removed prior to installation. Use appropriate methods and products recommended by the flooring manufacturer or seek professional assistance to ensure thorough removal.
- By verifying the solidity of the existing floor, addressing any loose tile or materials, and removing surface polish or sealer, you will create a suitable subfloor for the installation of linoleum, thermoplastic, vinyl, or cork flooring. Following these steps will help ensure a successful and long-lasting flooring installation.
Other Floor Surfaces
- When dealing with metal and painted floors, it is crucial to prepare them properly before installing new flooring. To do so, fully remove loose paint or finishes using appropriate methods such as sanding, scraping, or chemical stripping to completely remove any loose paint or finishes from the metal or painted floor. Ensure the surface is clean, smooth, and free of any loose particles or contaminants that may affect the new flooring installation.
- For carpet, underlays, and textile floor coverings you should completely remove any existing carpet, underlays, and textile floor coverings from the subfloor. This includes removing any adhesives or residues left behind. Ensure the subfloor is clean, dry, and free of any debris before proceeding with the new flooring installation.
- For wood block, parquet, or floating flooring, take out any wood blocks, parquet, or floating flooring materials from the subfloor. This includes removing any adhesives or fasteners used to secure them. Ensure the subfloor is clean and ready for the installation of the new flooring. By fully removing loose paint or finishes from metal and painted floors, removing carpet, underlays, and textile floor coverings, as well as removing wood blocks, parquet, and floating flooring, you can prepare the subfloor appropriately for the installation of new flooring materials.
Underfloor Heating Guidelines
When considering underfloor heating in conjunction with Endura-Bull SPC Floor
featuring IXPE underlay, please adhere to the following temperature
guidelines:
Underfloor Heating Temperature Limit:
To ensure the optimal performance and integrity of your Endura-Bull WPC/SPC
Flooring, particularly when accompanied by IXPE underlay, it is crucial that
the underfloor heating systems does not exceed a temperature of 32 Degrees
Celsius (89.6 Degrees Fahrenheit). Temperatures beyond this limit may
compromise the adhesive properties and structural integrity of the flooring,
potentially leading to undesirable effects. By maintaining the underfloor
heating temperature within this recommended range you can enjoy the benefits
of both underfloor heating and Endura-Bull WPC/SPC Flooring while preserving
the quality and longevity of your investment. For any inquiries or further
assistance regarding the compatibility of underfloor heating with Endura-Bull
Flooring, please do not hesitate to contact our customer support team.
When installing SPC/WPC flooring over underfloor heating systems, it is important to consider the following guidelines:
- Consult the underfloor heating system manufacturer: Before proceeding with the installation, consult with the manufacturer of the underfloor heating system to ensure compatibility with SPC/WPC flooring. Follow their recommendations and guidelines.
- Compatibility with underfloor heating: SPC flooring can be installed over both water-based and electric underfloor heating systems. However, WPC flooring is only suitable for installation over wet systems and is not recommended for used with electric underfloor heating systems.
- Temperature limitations: The floor surface temperature should never exceed 25 degrees Celsius (79 degrees Fahrenheit) when using underfloor heating. Avoid rapid temperature changes and ensure that any adjustments to the temperature settings are gradual. Excessive heat or rapid temperature fluctuations can damage the flooring and its finish.
- Confirmation of suitability: It is the responsibility of the installer/owner to confirm that the radiant heating system is suitable for use with the SPC/WPC flooring. Any damage caused by the radiant heating system will not be covered by the product warranty.
- Potential temperature changes: Installation in areas prone to rapid temperature changes, such as south-facing rooms, solariums, sunrooms, or conservatories, may exceed the temperature limitations of the flooring and void the product warranty. Verify the temperature fluctuations in these areas prior to installation to ensure suitability for SPC/WPC flooring.
- Allowance for expansion: In rooms with rapid temperature changes, and additional allowance of up to 10mm for expansion may be required when fitting Endura-Bull Flooring. Following these guidelines will help ensure a successful installation of SPC/WPC flooring over underfloor heating systems while avoiding potential damage and warranty issues.
When Installing
- To achieve a consistent and balanced appearance during the installation of flooring boards, it is advisable to follow the recommendation of drawing boards from a minimum of three different boxes. This practice helps ensure that any minor colour variations or slight differences in embossing levels present in the flooring are evenly distributed across the installation area. By randomly selecting boards from multiple boxes, you can achieve a more harmonious and visually appealing result.
- Before starting the installation of the flooring, it is crucial to verify the locking profile of the individual planks or tiles. Ensure that the locking strip, which facilitates the interlocking mechanism, has not been dislodged during transit or handling. Carefully inspect each piece to confirm that the locking strip is intact and properly aligned.
- If you come across any planks with a dislodged or damaged locking strip, it is advisable to set them aside and not use them during the installation. Using damaged pieces can lead to improper installation, compromised stability, and potential issues with the interlocking mechanism.
- By verifying the locking profile and confirming the integrity of the locking strips before installation, you can ensure a smooth and secure connection between the flooring elements, contributing to a successful and durable installation.
- Before starting the installation of the flooring, insect the planks for any debris or damage that may have occurred during storage or transportation. Check each piece carefully to identify any visible issues such as scratches, chips, or cracks.
- If you encounter debris or minor damage on the surface of the planks or tiles, clean them using appropriate methods and materials to ensure a clean and smooth surface for installation.
- For any sections that show significant damage or defects, it is best to trim or cut those portions and discard them. Using damaged sections can compromise the overall appearance and structural integrity of the installed flooring.
- By checking for debris or damage and cleaning, trimming, or discarding affected sections, you can ensure that the flooring is in optimal condition and ready for a successful installation.
When performing a floating click system installation for WPC/SPC flooring, it is important to adhere to the following guidelines:
Do Not:
- Do not fit kitchen units, kitchen islands, or any built-in furniture like wardrobes on the flooring.
- Do not drag heavy furniture or items across the floor to prevent damage.
You must:
- Leave an expansion gap of at least 6mm around all perimeters of the room.
- Leave and expansion gap in front of patio doors and fireplaces.
- Use a WPC/SPC matching colour end bar to cover the expansion gaps.
Subfloor Preparation:
- Floating installations are suitable for most subfloors, including plywood or OSB, ceramic/porcelain tile, smooth stone, marble, granite, and linoleum.
- Do not install over carpet or any other soft flooring materials.
Important Notes:
- For floating installations, the maximum run in either direction should not exceed 12m (39’). If the installation area exceeds this length, a transition bar or T-bar is required.
- Begin the installation by measuring the width of the room and adjusting the first-row width to ensure that you end up with at least half a width of a panel on the far wall.
- Create a starting line for the first row by measuring the width of the adjusted panel, adding 6mm (1/4”), and marking the floor at each end of your starting wall, about 150mm (6”) away from the corners.
- For installations in rooms exceeding 12m (39’) in width or length, install a T-molding mid-way to allow the floor to potentially expand or contract with seasonal changes in temperature.
- Use a chalk line to snap a line between the marked points, ensuring there is a minimum of 6mm (1/4”) between the edge of your first row of panels and the wall. This space accounts for slight expansion of the WPC/SPC flooring and will be covered by the skirting boards or scotia.
Following these guidelines will help ensure that a proper and successful
floating click system installation for WPC/SPC flooring, allowing for adequate
expansion and maintaining the flooring integrity.
To Properly lay out the first row of boards for Endura-Bull Flooring with the
UniLin Technology, follow these steps:
INSTALLATION
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To be able to correctly install the short sides of panels (B) and (C) using the Unipush system, first install a panel
(A) as support for the long side alignment of panels (B) and (C). The long sides of the panels can be joined with a Uniclic locking system, using an angle movement, as shown in figure 1. Be sure to connect the groove of plank (A) with the tongue of planks (B) and (C). -
When plank (B) is correctly installed on the long side, position the left corner of the head end of plank (C) against the previous panel and drop the short side of the panel down with a single action movement into the head end of the adjacent panel (B). See figures 2 and 3. During the fold-down, make sure that the panels are close to each other and the long side of the panels is correctly installed.
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Make sure each end joint is completely engaged by pushing down onto the joints alongthe whole short side of the panel to ensure both panels are positioned correctly, manually or by using a tapping block.
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Use a hammer to fully connect the short sides of the panels, see figure 4. The hammering should be done in the direction of and partly on the underlaying panel, see figure 5. Be careful not to damage the profile or edges when engaging the panels.
DISASSEMBLY
- Separate the whole row by carefully lifting and release the whole row, as shown in figure 6.
- Horizontally shift the short side connection, as shown in figure 7, or use and angle movement as shown in figure 8.
- Do not disassemble in any other way, as shown in figures 9-10
Pre-installation Preparation
When calculating the floor area, allow for an extra 5-10% to account for waste created by cuts and defects. Acclimate the WPC/SPC flooring for a minimum of 48 hours before installation. Lay the product flat in its original cartons in the installation area at a temperature between 20-26 degrees Celsius.
Subfloor Requirements
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Clean and Prepare the Subfloor
Ensure that the subfloor is clean, dry, and free of any debris, dust, grease, or other contaminants. Remove any existing flooring materials, adhesive residues, or loose particles. -
Check Subfloor Flatness
Use a straightedge or leveling device to check for any unevenness or irregularities in the subfloor. It must be flat within a tolerance of 4.76 millimeters in a 3.05-meter radius (3/16 inch in a 10-foot radius). -
Ensure Subfloor Stability
The subfloor should be stable and structurally sound. Check for signs of movement, excessive deflection, or sagging. If instability is detected, reinforce or repair the subfloor before installing the SPC flooring. Uneven subfloors may cause the flooring to unclick and break. -
Avoid Laying Flooring on Uneven Surfaces
Avoid installing WPC/SPC flooring directly on uneven, rough, or bouncy surfaces such as floorboards, chipboard, or OSB boards. Ensure these surfaces are flat, smooth, and stable before proceeding with the installation. Securely fasten any loose floorboards prior to installing the plywood for the flooring. -
Prepare Wooden Subfloors
For wooden subfloors, use an appropriate thickness of plywood to ensure a level surface for installing WPC/SPC flooring. Nail or screw down the plywood using suitable materials based on its thickness. Sand down high areas for a smoother surface and fill in low areas and gaps with the appropriate screed or compound to achieve a level subfloor.
Mosaic, Terrazzo, Ceramics, or Quarry Tiles
If there are loose tiles on the subfloor, remove them before proceeding with the installation. Use a putty knife or similar tool to carefully pry up the loose or damaged tiles. Ensure the area is clean and free of debris.
Floor Protection and Maintenance Guidelines
When placing furniture and appliances on WPC/SPC floors, ensure to safeguard
your floors by affixing heavy self-adhesive felt pads to all feet and contact
points. It’s advised to periodically replace felt pads on chair legs, as wear
and grit accumulation can potentially harm the flooring. To prevent floor
damage, refrain from sliding heavy objects; instead, lift them when moving.
For chairs with caster wheels, it’s recommended to use floor mats to avoid
continuous use over joints, which could potentially lead to floor damage. To
preserve the pristine condition of your WPC/SPC floor, kindly refrain from
wearing outdoor footwear, hard-soled shoes, or stiletto heels while walking on
it. These items could cause unsightly marks, abrasions, or other surface
damage. For pet owners, maintaining trimmed nails, especially for dogs, is
crucial to prevent floor damage. Promptly attend to toilet training accidents,
ensuring immediate cleaning. Additionally avoid placing litter boxes or
food/water dishes directly on the flooring to maintain its integrity. Your
adherence to these guidelines will help ensure the lasting beauty and
functionality of your WPC/SPC floor.
Warranty Limitations
The warranty is contingent upon following the outlined procedures,
recommendations, limitations, disclaimers, and exclusions, which are available
for review on our official website: www.endura-bullflooring.com. Your
understanding and adherence to these terms are essential for the warranty’s
validity and coverage. Please note that the colour of Endura-Bull Flooring may
exhibit variations between different batches. We kindly advise referring to
the Terms and Conditions outlined on our website for detailed information. To
ensure the validation of your warranty, it is necessary to register your
purchase through our website:
www.endura-bullflooring.com. Your
registration is vital for the activation and coverage of your warranty.