AMP RESEARCH 2015-2016 Running Board Assembly Installation Guide

AMP RESEARCH 2015-2016 Running Board Assembly

INSTALLATION GUIDE

Attaching motor to Linkage assembly. To be assembled in Steps 6.

EXPLODED VIEW

• Motor
• Socket cap screw
• Washer
• Drive Gear Housing Cover

CAUTION: HANDLE WITH CARE.

The motor must be put on in Step 6 after the linkage is tightened to the body
of the vehicle.
To ensure our customers receive all components with full integrity, we pack the motors separate from their linkage assemblies. This requires that the installer position and fasten the motor before continuing with the install. Please follow the instructions below and handle the assembly carefully.
CAUTION: Dropping the assembly or any excessive impact MAY cause damage to the motor. Instructions:

1. Position the gear cover in place as shown if not already in place.
2. Seat motor into position on the three mounting bosses. This may require an adjustment of the gear by moving the swing arms.
3.  After seating into place, fasten the motor with the three motor mount screws with 4mm Hex Head. Tighten screws to 36 in-lbs (4N-m). Do not over torque.

Note: Some Applications require modification.
Application Cut Length
Crew Cab 85” (No Modification Required)
Extended Cab 79” (Trim 6” off of Board)

PARTS LIST AND HARDWARE IDENTIFICATION

Note: The jogs in the lower part of the linkages point toward one another. 

PARTS LIST AND HARDWARE IDENTIFICATION

Steps 1-6 are for Chevy Silverado Fender trimming. See Steps 7-11 for GMC Sierra Fender trimming

1. On Silverado model trucks trimming is required on the front fender trim.
   

2. Using a T10 Torx bit remove two screws holding fender trim to fender.
   

3. Once 2 screws are removed shift fender trim towards the rear of the vehicle to disengage plastic tabs.
   

4. Cut out provided templates at the back of install sheet  for the Chevy Silverado. Using tape line up template as shown.
   

5. At center point use a 1” hole saw or spade bit. Once drilled we recommend using a band saw to trim the  straight edges. Once trimmed deburr and reinstall fender trim.
   

6. Reinstall fender trim and continue with powerstep installation.
   

7. Locate and drill out pop rivets that attach the metal bracket to the fender trim. Use a 9/32” drill bit.
   

8. Using a 13mm socket or wrench remove the fender bracket from the trim
   

9. Remove the 2 T10 screws from the lower portion of the fender trim.
   

10. Cut out provided templates at the back of install sheet for the GMC Sierra. Using tape line up template as shown.
    

11. At center point of template use a 1” hole saw or spade bit. Drill through to create a radius. Once drilled we recommend using a Dremel tool or die grinder to trim the straight edges. Once trimmed deburr and reinstall fender trim screws from step 9.
    

AMP RESEARCH POWERSTEP T M – CHEVROLET / GMC

1. Remove Passenger and Driver side Fender and body mount bolt. Body mount bolt will be reused. Install front Idler Linkages.
   
   Install Fender Spacer between fender and Idler Linkage (10)Spacer hole and mounting hole faces towards front of vehicle. Install fastener (6) with washer (7), and replace Body mount bolt. Finger tighten only. Note: Due to build differences the alternate shim (20) on parts list may be needed between body spacer (10) and linkage upper mount.

2. Install Passenger and Driver side Motor Linkage in fourth Sheetmetal tab / hole from front. Extra Cab: See measurements below for location.
   
   Crew Cab- Approx 26¼” from back of cab Extended Cab- Approx 11” from back of cab

3. Install threaded clamping plate (11) on top of pinch weld and thread fastener (6) with washer (7) into clamping plate. Finger tighten bolt. Install fastener (6) with washer (7), finger tighten only.

4. Slide mounting T-nut into position, slide the board backs that the front end cap is against the front Linkage. Finger tighten only.
   

5. In order to prevent any binding follow the torqueing order listed above.

1. Torque Socket cap screws to 10 ft-lbs. 2) Torque Hex head screw to 16 ft- lbs. 3) Torque body mount bolt to 44 ft-lbs. 4) Torque Hex head screw to 16 ft-lbs. 5) Torque Hex head screw to 16ft-lbs. 6) Torque Socket
   
   Note: Due to vehicle-build variations the Power Step may not correctly align with vehicle cladding. Provided Shims  (19) may need to be installed between body mount and idler  linkage once Power Step is installed.
   Note: After each step of the torqueing process check for binding in the system. Steps should deploy under own weight.

6. Install motor onto Motor Linkage Assembly. See page2 for motor installation instructions.
   

7. Using the two 11” cable ties, mount controller to the support arm next to the battery.
   

8. Remove fuse from harness.
   

9. Attach power lead (RED wire) to positive pole on the  battery and Negative lead (BLACK wire) to negative pole on the battery.
   CAUTION: Do not ground wrench when engaged with nut.
   

10. Route long end of wire harness above engine and down through drivers side wheel well. Zip tie harness to cowling clips on fire wall. Route short end down passengers side.
    

11. Route wire harness along the frame and back towards rear linkage. Secure with zip ties. Poke hole through rubber grommet near front door on underside of floor panel with small phillips screwdriver. Push both wires through hole. (See Step14 for passenger side notes.)
    

12. Pull up front door sill plate covers as shown.
    

13. Pull up the carpet and thread both wires through the floor panel
    
    Seal holes with silicone glue and cover with tape so carpet does not stick to glue.

14. Route wire harness along the frame and back towards rear linkages. Secure with zip ties. Push both wires through rubber grommets.
    

15. On each side of the vehicle measure from the front edge of door line on the pinch weld to the specified lengths below. Measure at 22” for front LED Light and 65” for rear LED Light.
    

16. Affix lamp to rocker panel surface. Make sure the lamp is affixed to a clean, flat surface. There is astep down midway across the surface. Affix lamp just outside of step down.
    

17. Using supplied butt connectors, connect the lamp wires. Red to Red, Black to Black. Once Crimped use heat gun to shrink tube.
    

18. Close and wrap with conduit and electrical tape. Secure all loose wires with cable ties, with lamp wires pulled upward to avoid any wire snagging.
    

19. Reinstall fuse.

20. OBD II install: Use Supplied Posi Twist connectors to attach the Plug and Play Module to the Harness. Attach matching colors on the harness to the wires on the module. Plug in module to OBD II port on the vehicle. Secure harness with supplied tie wraps.
    Note: If the OBD II pass thru harness (76404-01A) was purchased see install sheet supplied in packaging.
    The pass through harness allows for an open port for other accessories. See below for a brief description.
    

21. Check that all doors activate the Power Step and the LED Lights work when doors open and close. Reinstall any remaining trim panels.
    
    FINAL SYSTEM CHECK
    Check that all doors activate the Powerstep and the LED lights work when doors open and close.
    NORMAL OPERATION: When the doors open, Powerstep automatically deploys from under the vehicle.
    When the doors are closed, Powerstep will automatically return to the stowed/retracted position. Note that there is a 2-second delay before the Powerstep returns to the stowed/retracted position.
    CORRECT OPERATION OF LIGHTS: All four lamps will illuminate upon opening any door of vehicle. Lamps will stay on until restoring of both Power Steps or until 5 minutes has expired with the doors open. When the lights timeout after 5 minutes, they can be reillumintated by closing and opening any door of vehicle.

Silverado Driver Side Trim Template. Verify dimensions for template sizing.

GMC Sierra Driver Side Trim Template. Verify dimensions for template sizing.

Silverado Passenger Side Trim Template. Verify dimensions for template sizing.

GMC Sierra Passenger Side Trim Template. Verify dimensions for template sizing.

CUSTOMER SUPPORT

Thank you for your recent AMP Research Purchase.

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Power- Deployable running Boards operation

AMP Research Power Step running boards automatically move when the doors are opened to assist entering and exiting the vehicle.

Automatic power deploy:
The running boards will extend down and out when the doors are opened.

Automatic power stow:
The running boards will return to the stowed position when the doors are closed. There will be a 2-second delay before the running boards move to the stowed position.

Automatic stop:
If an object is in the way of the moving running board, the running board will automatically stop.
To reset, clear any obstruction, then simply open and close the door to resume normal operation.

Manually set in the deployed (OUT) position for access to the roof:

The running boards  can be manually set in the deployed position by firmly step down with  holding the your foot while at the same time closing the door. To resume normal operation, open and close the door.

Maintenance: In adverse conditions, debris such as mud, dirt, and salt may become trapped in the running
board mechanism, possibly leading to unwanted noise. If this occurs, manually set the running boards to the deployed position and  flush the front  and rear hinge arms with a high- pressure car wash wand.
Avoid spraying the motors directly. After washing, apply silicone spray lubricant to the hinge pivot pins.
Do not apply silicone, wax or protectants like Armor All® to the running board stepping surface.

Caution! Keep hands away when the running board is in motion.

5-YEAR LIMITED WARRANTY

AMP RESEARCH warrants this product to be free from defects in material and workmanship for FIVE (5) YEARS FROM
DATE OF PURCHASE, provided there has been normal use and proper maintenance. This warranty applies to the original
purchaser only. All remedies under this warranty are limited to the repair replacement of the product itself, or the repair
or replacement of any component part thereof, found by the factory to be defective within the time period specie. The
decision to repair or replace is wholly within the discretion of the manufacturer.

This warranty specifically excludes labor. If you have a warranty claim, first you must call our factory at the number below for instructions. You must retain proof of purchase and submit a copy with any items returned for warranty work. Upon completion of warranty work, if any, we will return the repaired or replaced item or items to you freight prepaid. Damage to our products caused by accidents, fire, vandalism, negligence, misinstallation, misuse, Acts of God, or by defective parts not manufactured by us, is not covered under this warranty.

ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND/OR FITNESS FOR A PARTICULAR PURPOSE CREATED HEREBY ARE LIMITED IN DURATION TO THE SAME DURATION AND SCOPE AS THE EXPRESS WRITTEN WARRANTY. OUR COMPANY SHALL NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGE.

Some states do not allow limitations on how long an implied warranty lasts, or the exclusion or limitation of incidental or consequential damages, so the above limitations or exclusions may not apply to you. This warranty gives you specie legal rights, and you may also have other rights that vary from state to state.
FOR WARRANTY ISSUES WITH THIS PRODUCT PLEASE CALL AMP RESEARCH TECH SUPPORT 1-888-983-2204

WARNING

Be sure to read and precisely follow the provided instructions when installing this product. Failure to do so could place the vehicle occupantsinapotentiallydangeroussituation.Afterinstallingorreinstalling,re- check to insure that the product is properly installed.

Scan the QR code with your smartphone to view videos on YouTube.

POWERSTEP

INSTALLATION VIDEO| POWERSTEP ALIGNMENT

TROUBLE-SHOOTING VIDEO
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References

• AMP Research Accessories | RealTruck
• RealTruck Warranty Registration | RealTruck

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