Stand control upper limit value setting

Stand control lower limit value setting
Here set a force value for and to function. functions at the set value of and functions at the set value of For the concept of the upper limit value and lower limit value, read the brief explanation presented on page 13 and understand them prior to making setting here.
14

Precautions for installation on the electric test stand
For the setting procedure, see page 9.
Overload output direction change
If a force exceeding the rated capacity is applied to the measuring shaft, the force sensor may be broken and the gage may fail. When the gage is installed on Aikoh’s electric test stand, an overload signal can be output from the 19-pin I/O connector to the electric test stand to stop the stand. For this purpose, it is necessary to make setting according to the action direction of the electric test stand and the direction of a force to be applied. allows selection of eitheror For a combination of Aikoh’ s electric test stand Model 1308 and Model 2257, select
To use the gage in combination with other electric test stand, confirm the stop direction prior to making this setting. If the setting is incorrect, even if an overload occurs, the electric test stand will not stop, breaking the force sensor.
For connection, use the optional cable RZE-OP-1 or RZE-OP-2.

MODEL-1308U Capacity 1000N The gage mounting part is moved up and down electrically. The power supply is a multi power supply of 100 V to 240 V.
The digital force gage is not included with either model.

Vertical/horizontal combined type
MODEL-2257 Capacity 500N This model is electrical and when the included base plate is exchanged, it can be used either as the vertical type or the horizontal type. The power supply is a multi power supply of 100 V to 240 V.

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15

16

Using analog outputs For the setting procedure, see page 9.

Analog output zero adjustment

An analog voltage is output constantly from the 26-pin connector provided at the bottom of the body. (Approx. ±2V at the rated capacity) The output pin numbers are as follows:
Analog output voltage±2V/F.S.Rated capacity
Rated capacityNo. 18Analog Out±2V/F.S. NO. 19Analog GND (A.GND)
For outputting a voltage, use the optional cable RZE-OP-2.
The analog voltage is output in proportion to the actual force being applied to the sensor, regardless of the indicated value. Accordingly, a voltage proportional to the actual load by the orientation of the measuring shaft and the mass of the fixture is output. This is not eliminated when the indication is reset to zero, but by adjustment described here, the output voltage when zero resetting is performed can be brought close to zero.
For setting, connect the optional cable RZE-OP-2 to the gage and connect a digital voltmeter to the signal line corresponding to the analog output pin No.
Then, select this item by the setting procedure presented on page 9. Using the key and key, change the figure forward or backward to make the voltage indicated on the digital voltmeter close to 0 mV. Finally, press the ENT key to store the set value.

Minimizing battery consumption for efficient use

Auto power off function enable/ disable setting
This gage can run for long hours after it has been charged fully once. If the power is not turned off by a mistake or no operation is performed for about 5 minutes continuously, the auto power off function operates to turn off the power automatically. This function has been set to ON in the factory, but if your environment of use does not permit the power to be turned off, set this to OFF.

ONThe power is turned off when the nonuse condition continues for approx. 5minutes.

OFFThe power is not turned off automatically.

17

Automatic zero resetting
For the setting procedure, see page 9.
Auto zero reset function enable/disable setting
With this setting at ON, when the indicated value is within two digits, it is possible to automatically apply automatic zero resetting every about 2 seconds. This function has been set to OFF in the factory.

ONSetting ON

OFFSetting OFF

Using the external zero resetting function
In addition to theZERO key provided on the gage, it is possible to reset the force value to zero by inputting an external zero reset signal to the 19-pin connector at the bottom of the gage.
Pin No…. Pin 14Zero InPin 16 (GND)
By short circuiting Pin 14 and Pin 16 shown above, it is possible to reset the force value to zero from external equipment. No-voltage contact input

18

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21

Press while pressing .

Calling and deleting data
Only the data that was stored last in the memory
can be called and deleted. When the key is pressed while pressing theFUNC key, the data stored last will be called. Then pressing theZERO key deletes the called data and the gage will return to the normal operation. If theMEMO key is pressed without pressing theZERO key, the called data will be returned to the memory.

Printing data in the memory

The printers that are connectable to this gage are

the following two types:

MITUTOYO-made DP-1VA LOGGER (Mitutoyo Digimatic output connection) For connection, use the optional cable RZE-OP-3.
SANEI ELECTRIC-made BL2-58SNWJQ (RS232C connection) For connection, use the optional cable RZE-OP-4.

When the gage has been connected to a printer,
print data in the memory collectively. When thePRT key is pressed while pressing theFUNC key, the data in the memory will be printed one after
another.

22

Measurement

Measurement by use of the external contact hold
When performing measurement which will destroy or cut an object to measure, wear equipment to protect yourself from broken pieces hitting your eyes or body.

Measurement of switch/relay contact force

Printer

External hold function A force when a contact is ON or OFF can be measured. For measurement, use
the optional cable RZE-OP-2. No-voltage contact input.

Line Thermal Printer BL2-58SNWJQ or Digimatic Mini Processor DP-1VA LOGGER

How to use the external contact hold function Example 1Switch operating force measurement

0001 0002 0003 0004 0005

+ 4.65 N 7.73 N + 8.53 N 6.85 N + 0.03 N 0.02 N + 0.08 N 1.40 N + 0.34 N 2.39 N

BL258SNWJC Printing sample

BL2-58SNWJQ
An example of combination with an electric stand MODEL-1308U Capacity 1000N
23

Measurement procedure by use of the external contact hold function
Connecting the RZE gage and a printer Connect the I/O connector at the bottom of the RZE gage and a printer with the optional cable. To connect to BL2-58SNWJQ, use the optional cable RZE-OP-4 and to connect to DP-1VA LOGGER, use the optional cable RZE-OP-3.
Connecting the external contact The external contact hold signal lines have been provided when the optional cable is used. They are Pin 13 (Hold In) and Pin 16 (GND) of the 19-pin connector at the bottom of the gage. The continuous short-circuit/release values of OFFONOFF are held and indicated.
Contact input diagram
13 19-pin connector
16
For the procedure that follows, see”Measurement ” <Measurement by use of the memory function>.
24

Measurement

Connector mating/unmating measurement
For measurement of mating/ unmating forces of connectors, etc.
Memory function of the gage A mating value and unmating value are stored in the memory and indicated by one operation.
PEAK setting Press thePETARAKCK key to show”P”in the upper left corner of the screen.
The peak mating value is shown in the main display and the peak unmating value in the sub display.
When”P”is flashing, only the peak mating value is shown.
Checking the unit Select the unit with the key according to measurement.
Connector mating/unmating measurement Conduct connector mating/unmating measurement.To hold the gage by hand for measurement, be sure that the gage is held vertically and will not shake during the measurement.
Checking the mating/unmating values A mating force and unmating force can be measured by one measurement operation. A force value having the minus sign is the mating force and a force value having no sign is the unmating force. Pressing theMEMO key stores data in the memory of the RZE gage. After measurement, connect the gage to a printer and print data collectively. By pressing thePRT key with the printer connected, data can be printed individually. For the procedure that follows, see”Measurement “<Measurement by use of the memory function>.
25

H

Force Calibration Procedure

Do not use a damaged hook or deformed hook.

The hook may be broken or slip out of your hand to cause injury. Or the object being measured may fall to cause serious injury.
Apply a force to a point where the extension line of the measuring shaft and the hook cross. If a force is applied to the tip of the hook, the hook may be deformed or broken to cause serious injury.

Do not apply a force exceeding the rated capacity.

The force sensor may be broken. Application of a larger force may break the body case or internal components to cause accidents.
The weight of the fixture will be loaded as a force. Use a fixture the weight of which is less than 10% of the rated capacity of the gage.
When securing an attachment, do not tighten it with a tool too strongly. A large load will be applied to the sensor to break it. After turning on the power, secure it while checking the indicated value.

Never operate the gage without the standard weight. If the force fluctuates during operation, accurate force calibration cannot be performed. In this operation, the numeric value may be changed only within ±10% of the suspended weight in order to prevent abnormal calibration.

Secure the RZE gage on a test stand. RZE-2 (20N type) is used as an example for
explanation.

The force calibration cannot be performed while holding the gage by hand.
26

N

Pressing the key turns on the power and the rated capacity will be shownfor approx. 3 seconds.

Turn the hook in the arrow direction to mount it

on the measuring shaft.

Be sure to screw in the hook fully. If a fixture

(such as a basket) is needed for calibration,

hang it on the hook.

Note that if the weight of the hook and fixture

(such as a basket) is more than ±10% of the

rated capacity of the RZE gage, an error will

occur and setting will be disabled and the gage

will return to the measurement standby state.

Press and hold theFUNC key for 3 seconds or

longer to go to the user setting mode.

Using the key, go to and accept it
with pressing theENT key twice. Press theZERO key to reset the indicated value to zero.

If a package exceeding 20% of the rated

capacity is loaded or if the force sensor has

been damaged and the zero reset range has

been exceeded, the indicated value cannot be

reset to zero.

27

Gently hang the calibration standard weight. The

weight must be within a range from 1/3 to 1 of the

rated capacity.

Here, since RZE-2 (20N type) is used as an example,

hang a weight of 1/2 (10 N).

Fixture (such as a basket) in

1ON

The sub display shows the present force value. Move the

flashing digit of the value in the main display with the key.

After moving it to a desired digit, enter the same value as the

mass of the calibration standard weight with the key.

Each time the key is pressed, the value increases in
N increments of 1 such as 1, 2, 3, … 9, 0, 1, 2.

This is a step to set a value that is equal to the calibration

standard weight in .

N

When a value has been entered, after making sure that the weight is not swaying and press the ENT key. “End”will be shown and press the FUNC key several times to reset to zero, then the calibration finish. At this time, the weight of the standard weight hung in is stored as the weight of the set value. For example, if the value is set as”10.00″for a 9-N weight,
“9 N”will be stored as”10 N”. Be sure to enter the value that is equal to the weight of the standard weight. If the entered set value deviates from the present force value indicated in the sub display more than ±10%.F.S, the warning buzzer will sound and calibration will not be accepted.

This force calibration is a simplified calibration procedure. In order to maintain the accuracy of the RZE gage and ensure reliable measurement, it is recommended that the gage be calibrated periodically by an authorized body. For required costs and days, please contact the dealer from whom you purchased the gage.
The contents of setting and memory data may be changed to the factory setting and data by this calibration and therefore, it is requested that prior to sending the gage for repair or calibration, you keep a record of the data.
28

Input/Output
[USB output] The gage may be connected to a PC with the included USB cable to send and manage data. For data management, optional software capable of creating graphs is available. Please contact us. For installation of software, please see the instruction manual of the optional software.

[Input/output connector] I/O connector, 19 pins

Connector pin assignment

pinNo

Signal Name

Description

1 Over Load Up 2 Over Load Down 3 Over Load Common

Overload limiter output signal (Overload output)

4 Stand Control Stop

5 Stand Control Up

Test stand control output signal

6 Stand Control Down

7 – – – – – – – – – – – – – – – – – – Not used

8 Comparator Low Out

9 Comparator Ok Out 10 Comparator Hi Out

Comparator judgment output signal

11 Comparator Common

12 – – – – – – – – – – – – – – – – – – Not used

13 Hold In

External hold signal input

14 Zero In

External zero reset signal input

15 Print In

External print signal input

16 GND

Ground

17 – – – – – – – – – – – – – – – – – – Not used

18 Analog Out 19 Analog GND

Analog output

Signal specifications

Analog output

±2V/FS, 12-bit D/A converter, data update rate 1000 times/second max.

The data update rate varies depending on the setting of the data sampling time.

Control output signalOpen collector output, withstand voltage 30 V, suction current 10 mA

max, on-voltage 0.5 V max.

Control input signal 5 V, C-MOS level, 10 k pull-up resistor provided

29

Optional Cable I/O cable [RZE-OP-1] HDMI ConnectorType A

2000mm

Signal cable (Black)UL, AWM2464 OD 7.0 8.0mm Core wire 16 pcs Core wire OD1.1 1.5 AWG24 ( 0.2 )

pinNo

Signal Name

Wire Color

Termination [RZE-OP-1]

1 Over Load Up

Yellow 10-mm soldering Yes

2 Over Load Down

White 10-mm soldering Yes

3 Over Load Common Pink 10-mm soldering Yes

4 Stand Control Stop Green 10-mm soldering Yes

5 Stand Control Up Orange 10-mm soldering Yes

6 Stand Control Down Purple 10-mm soldering Yes

7

8 Comparator Low Out White Blue No termination No

9 Comparator Ok Out White Green No termination No

10 Comparator Hi Out White Red No termination No

11 Comparator Common White black No termination No

12

13 Hold In

Gray No termination No

14 Zero In

Blue No termination No

15 Print In

Brown No termination No

16 GND

Sky-blue No termination No

17

18 Analog Out

Red No termination No

19 Analog GND

black No termination No

150mm

Pin No.mark here 10mm Strip No.17 Tip Solder Processing

30

Optional Cable I/O cable [RZE-OP-2] HDMI ConnectorType A

2000mm

Signal cable (Black)UL, AWM2464 OD 7.0 8.0mm Core wire 16 pcs Core wire OD1.1 1.5 AWG24 ( 0.2 )

pinNo

Signal Name

Wire Color

Termination [RZE-OP-2]

1 Over Load Up

Yellow

10-mm soldering Yes

2 Over Load Down

White

10-mm soldering Yes

3 Over Load Common Pink

10-mm soldering Yes

4 Stand Control Stop Green

10-mm soldering Yes

5 Stand Control Up Orange

10-mm soldering Yes

6 Stand Control Down Purple

10-mm soldering Yes

7

8 Comparator Low Out White Blue No termination Yes

9 Comparator Ok Out White Green No termination Yes

10 Comparator Hi Out White Red No termination Yes

11 Comparator Common White Black No termination Yes

12

13 Hold In

Gray

No termination Yes

14 Zero In

Blue

No termination Yes

15 Print In

Brown

No termination Yes

16 GND

Sky-blue

No termination Yes

17

18 Analog Out

Red

No termination Yes

19 Analog GND

black

No termination Yes

150mm

Pin No.mark here 10mm Strip No.17 Tip Solder Processing

31

2000mm

Optional Cable Mitutoyo DP-1VA LOGGER Printer Cable [RZE-OP-3] Shenzhen Yanshuoda Technology Co,Ltd MD-10M

Signal cable (Black)UL, AWM(with shield) OD 4.5 5.0mm Core wire 5 pcs Core wire OD1.0 1.5 AWG28

pinNo

MD-10M

Wire Color

1

2

3

4

5

6 DP Data

White

7 DP Ck

Red

8 DP Rdy IN

Black

9 DP Req IN

Orange

10 DP GND

Brown

pinNo HIF3BA-10D2.54R 1 DP GND 2 DP Data 3 DP Ck 4 DP Rdy IN 5 DP Req IN 6 7 8 9 10

Hirose Electric Connector for 10-pin flat cable HIF3BA-10D2.54R

32

Optional Cable Sanei Electric Line Thermal Printer Cable [RZE-OP-4] Shenzhen Yanshuoda Technology Co,Ltd MD-10M

Signal cable (Black)UL, AWM(with shield) OD 4.5 5.0mm Core wire 5 pcs Core wire OD1.0 1.5 AWG28

pinNo

MD-10M

Wire Color

1 RD

White

2 RTS

Red

3 TD

Black

4 CTS

Orange

5 D.GND

Brown

6

7

8

9

10

pinNo D-sub9P(Female) 1 2 RD 3 TD 4 5 D.GND 6 7 RTS 8 CTS 9

Hirose Electric Connector (female) 9pinD-sub HDEB-9S(D-sub) female

List of Models

Model
Rated capacity (R.C.)

RZE-1
10N (1Kgf)

RZE-2
20N (2Kgf)

RZE-5
50N (5Kgf)

RZE-10
100N (10Kgf)

RZE-20
200N (20Kgf)

RZE-50
500N (50Kgf)

RZE-100
1000N (100Kgf)

Indication range 0.001-10.000N 0.01-20.00N 0.01-50.00N 0.01-100.00N 0.1-200.0N 0.1-500.0N 0.1-1000.0N (0.1gf-1.0000Kgf) (1gf-2.000Kgf) (1gf-5.000Kgf) (1gf-10.000Kgf) (10gf-20.00Kgf) (10gf-50.00Kgf) (10gf-100.00Kgf)

Min. indication resolution

0.001N (0.1gf)

0.01N (1gf)

0.1N (10gf)

Standard specifications

Unit of measurement ………… N or (gf) Kgf/N/lb selection Accuracy ………………………… Within ±0.2% of the rated capacity Allowable overload …………… 120% of the rated capacity (Overload warning at about 110%) Measurement system ………… Track mode / Peak hold mode / Compression/tension peak hold
mode selection Indication update cycle ……… 1 time/sec, 2 times/sec, 5 times/sec, 10 times/sec,
20 times/sec selection Sampling cycle ………………… 1 ms, 5 ms, 16 ms, 50 ms, 125 ms and 250 ms selection Working temperature range … 0 to +40 Guaranteed temperature range … +5 to +40 Continuous working hours …… 30 hours after full charge Power supply …………………… Dedicated nickel-metal hydride AAA battery x 3, dedicated AC
adapter: Model 780 (5VDC/1000 mA) Dedicated USB cable: RZ-USB External dimensions …………… W68 x D40 x H232 mm Mass ……………………………… Approx. 375 g
Outside dimensions

2000mm

33

34

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35

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