JRG LegioTherm 2T Hycleen Automation System Instruction Manual

June 13, 2024
JRG

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Installation instructions, operating and maintenance instructions
Hycleen Automation System
JRG LegioTherm 2T
Electrically Operated Water Valve
JRG Code 9910.0xx

Components

  1. Controller / Actuator
  2. Light ring
  3. Controller fastening screw (Allen key)
  4. PT1000 temperature sensor
  5. Labels with serial number (removable)
  6. M12 socket for serial wiring (Master / valve)
  7. M8 socket for connecting external sensor
  8. Plug for PT1000
  9. Flow arrow
  10. Insulation

Function

The JRG LegioTherm 2T circulation valve is used wherever a controlled thermal disinfection of a hot water system is required in addition to its function as a Controller (such as in nursing homes, hospitals, etc.).
The JRG LegioTherm 2T circulation valve allows for two calibration temperatures (normal operation / thermal disinfection).
The JRG LegioTherm 2T circulation valve regulates the flow rate by permanently reading the water temperature with the help of an immersed temperature sensor.
The measured values are processed by the Controller. If a deviation from nominal temperature is detected, the circulation valve regulates the flow rate by opening or closing the valve until the set-point temperature is reached. This is done by means of an actuator.

JRG LegioTherm 2T Circulation valve with controller, PN 10

  • Temperature: max. 90°C
  • Material: gunmetal, stainless steel, EPDM
  • Factory setting: 57°C (adjustable 0 – 90°C) thermal disinfection 70°C (adjustable 60 – 90°C)
  • Connection: male thread (for union connection with flat gasket)
DN (mm) JRG Code GF Code Weight (kg)
15 9910.015 351 110 550 0.820
20 9910.020 351 110 590 1.050
25 9910.025 351 110 630 1.400
DN d1 G d2 G d3 Rp
b h1 h2 º
--- --- --- ---
(mm) (inch) (inch) (inch)
(mm) (mm) (mm) (mm)
15 3∕4 1∕2 1∕4
20 3∕4 1∕4
25 1 1∕4 1 1∕4

Installation

Wiring Master and valves

The connection cables contain four wires, two for power supply and two for signal transmission. Both cable ends are equipped with the same female connectors and feature an anti-twist design. The M12 knurled coupling nuts provide a reliable grip even in harsh environments.

Note:
Unapproved components may cause malfunctions!
All components must be connected in series (one after the other, with each other) .
A parallel or star-shaped wiring of the components leads to malfunctions in the BUS communication. Components and cables must not be modified. Never disconnect the cable from electricity under power.

Connecting the Master

Connect one of the plugs (11) of the connection cable to one of the two M12 sockets (12) on the Master and screw on the knurled coupling nut. Both connections of the Master can be used at the same time.

JRG LegioTherm 2T Hycleen Automation System - Master 2

Connecting the valve

Connect the other plug (11) of the connection cable with one of the two M12 sockets (6) of the valve and secure with the knurled coupling nut. It does not matter which M12 socket is used.
Connecting further valves:
Connect one of the plugs of the next connection cable to the second M12 socket (6) on the valve and secure with knurled coupling nut, etc.

Note:
Risk of malfunctions due to faulty installation!
If the knurled coupling nut is not tightened properly, the plug connection may get loose over time. This may lead to a loss of functionality!
Make sure that all knurled coupling nuts of the connection cables are tightened!
Laying the cables:
The cables may be mounted directly on the circulation line or if need be on the outside of the insulation. Use temperature-resistant cable ties (up to 90 °C).

Hycleen Automation power supply and communication cable

  • Description: For serial connection of Hycleen Automation System components (master, controller), incl. 2xM12 plugs, ROHS
L Voltage JRG GF Weight d d1
(m) Code Code (kg) (mm)
1.5 36V 9940.001 351 110 581 0.110
36V 9940.005 351 110 582 0.300 14.5
10 36V 9940.01 351 110 583 0.630
20 36V 9940.02 351 110 584 1.240
50 36V 9940.05 351 110 585 3.200

Hycleen Automation Coupling

  • Description: Coupling between 2 Hycleen Automation power supply and communication cable

JRG
Code| Weight
(kg)| GF
Code| l
(mm)| h
(mm)
---|---|---|---|---
9941.000| 0.100| 351 110 586| 58| 14

Installing a Power box
For cable lengths over 300 m, a Power box (14) must be installed between two connection cables.

Installing a JRG LegioTherm 2T
The JRG LegioTherm 2T can be mounted in any position. The valve must be accessible for inspections and revisions. We recommend to install shut-off valves JRG Code 8339 before and after the Controller. To prevent the JRG LegioTherm 2T circulation valve from being flowed against the desired flow direction, it is advisable to install suitable check valves. We recommend using JRG LegioTherm insulation to reduce heat emission.

Note:
For revision purposes there must be a clearance of 3 cm between the Controller and the nearest surface.

Note:
After installation, remove the label (5) with the valve serial number from the valve and stick it to the installation diagram.
In doing so, the valve can be easily located later on. The serial number is also displayed in the Master.
An individual designation can be additionally defined in the Master.

Flushing
Before installing the JRG LegioTherm 2T circulation valve, all pipes have to be flushed thoroughly.
Gaskets
Only AFM 34 gaskets are to be used. AFM 34 gaskets must not be oiled or greased.
Soldering
When using soldered joints, the JRG LegioTherm 2T valve must not be installed during soldering (possible damage due to overheating) .

Specifications

Material:

Casing: Gunmetal
Follower / spring / seat: Stainless steel
Valve cone: Gunmetal
Function The device is responsible for the equal and consistent distribution

of water flows and temperatures across the building. Furthermore, it is essential to reduce energy consumption and increase comfort.
Gaskets:| EPDM
Feature of automatic action:| Type 1 action
Pollution degree:| 2
Use:| Medium drinking water
Dimensions:| DN 15/20/25
Standards:| Meets DVGWVP 554
(2003.04)
Water temperature:| 1 – 90 °C
Control accuracy:| < ± 1 °C
Maximum operating temperature:| 90°C
Maximum operating pressure:| 10 bar
Ambient temperature:| 5 – 45 °C
Temp. limits of the mounting surface| T45
Winding insulation:| Class F
Nb. Of Automatic cycles A for each cycles automatic action| 6000
Power supply:| 36 V DC
Actuator:| Minimum stroke 5 mm
Duty cycle:| 1 min ON/1min OFF
Operating voltage:| 24 V DC
Power consumption open/close:| 6 W
IP code (degree of protection):| IP 44
BLE Working Frequency| 2402~2480MHz
BLE Maximum Power| 2.2dBm
Supply Connection| M12 socket

Light ring legend:
If a valve is connected to the circuit, the light ring lights up. The frequency or light colour provide the following visual information:

Purple constant valvesetat leakage rate (lowest flow rate)
flashes valve not set at leakage rate (highest flow rate)
Yellow constant initialization / valve update (software)
Blue flashes bluetooth connection with smartphone / tablet
Orange flashes communication error

Maintenance

The JRG LegioTherm 2T valve is largely maintenance-free.
Customer service hotline: +41 61 975 23 77,tkd.jrg.ps@georgfischer.com
Inspections
The sealing points on the JRG LegioTherm valve are to be checked once a year.

Disposal
System parts of the JRG LegioTherm 2T valve can be disposed of in accordance with local regulations.
Remarks:
– This device complies with part 15 of the FCC Rules. Operation is subject to the following two conditions : (1) This device may not cause harmful interference, and (2) this device must accept any interference, including interference that may cause undesired operation

– Please note that changes or modifications not expressly approved by the party responsible for compliance could would void the user’s authority to operate the equipment.
Note: This equipment has been tested and found to comply with the limits for a Class B digital device, pursuant to part 15 of the FCC Rules. These limits are to provide reasonable protection against harmful interference in a residential installation. This
equipment generates uses and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. However, there is no guarantee that interference will not occur in a particular installation. If this equipment does cause harmful interference to radio or television reception, which can be determined by turning equipment off and on, the user is encouraged to try to correct the interference by one or more of following measures:

  • Reorient or relocate the receiving antenna.
  • Increase separation between the equipment and receiver.
  • Connect the equipment into an outlet on a circuit different from that to which the receiver is connected.
  • Consult the dealer or an experienced radio/TV technician for Help.

– This device contains licence-exempt transmitter(s)/receiver(s) that comply with Innovation, Science and Economic Development Canada’s licence exempt RSS(s).
Operation is subject to the following two conditions: (1) This device may not cause interference; and (2) This device must accept any interference, including interference that may cause undesired operation of the device.

EC DECLARATION OF CONFORMITY

CE Declaration of Incorporation for Council Radio Equipment Directive 2014/53/
Manufacturer:
Georg Fischer JRG AG, Hauptstrasse 130, 4450 Sissach/Switzerland Person authorized to compile technical documentation: Arnaud Andreolli Georg Fischer JRG, Product Manager, Hauptstrasse 130, 4450 Sissach/Switzerland UK
UK Importer:
GEORG FISCHER Ltd Paradise Way, Coventry CV2 2ST, United Kingdom

JRG LegioTherm 2T circulation valve with temperature sensor and actuator for Installation in a hot water / cold water circulation JRG Code 9910.0XX is conform to the requirements of Council Radio Equipment Directive 2014/53/EU, as far as the scope of delivery allows. We further declare that the special technical documentation has been compiled in accordance with Directive 2014/53/EU. We shall forward this, if requested, to the competent authorities via the before mentioned authorized person.

Commissioning is prohibited until it has been established that the entire machine, into which the aforementioned incomplete machine is to be incorporated, meets the provisions of Council Radio Equipment Directive 2014/53/EU based on the following standards,
EN 61000-3-2:2019+A1, EN 61000-3-3, EN 61000-4-2, EN 61000-4-3, EN 61000-4-4
EN 61000-4-5, EN 61000-4-6, IEC6100-4-8, EN 61000-11
EN 55032:2015 class B, EN 61000 -6-3:2021
EN 60730-1:2016+A1+A2, EN 300 328 V2.2.2:2019, EN 301 489-1 V2.2.3:2019, EN 301 48917
V3.2.4:2020, EN 62479:2012
Georg Fischer JRG AG Name: David Harsch
Position: R&D Manager

JRG Logo

Georg Fischer JRG AG
Hauptstrasse 130, CH-4450 Sissach
Phone +41 (0)61 975 22 22, Fax +41 (0)61 975 22 00
info.jrg.ps。georgfischer.com
www.gfps.com

References

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