KCM 91WRS Temperature Controller Instruction Manual

KCM 91WRS Temperature Controller Instruction Manual

KCM- 91WRS Temperature Controller Instruction Manual

Features

Input Sensor Types

• Can be connect the following sensors and signals to the universal input.
• Thermocouple (temperature input): K, J, T, E, S,R,B
• Resistance thermometer (temperature input): Pt100, CU50
• Current input (analog input): 4 ~ 20 mA DC, 0 ~ 10 mA DC

Control Outputs

• a. Relay output: relay contact: 250 V AC, 3 A (Resistive load)
• b. SSR output: DC 0/10v voltage output (for driving SSR)
• c. Current output : 4-20mA or 0-10v depending on the controller model.

Adju sting PID Constants
Can be easily set the optimum PID constants by performing AT (auto-tuning) with the limit cycle method.

Standard Alarms

• Relay contact: 250 V AC, 3 A (Resistive load).
• Can be output an alarm when the deviation, process value, set point, or manipulated value reaches a specified value.

Use this controller within the following allowable range:

• Allowable ambient temperature: −0 to +55 °C
• Allowable ambient humidity: 5 to 85 % RH.

Dimensions

• M: 160×80mm panel cutout :152×76mm(horizontal)
• MA: 96×96mm panel cutout :92×92mm
• MF: 8mm panel cutout :92×44mm(horizontal)
• MG: 48mm panel cutout :44×44mm
• MS: 80×160mm panel cutout :76×152mm(vertical)
• MD: 72mm panel cutout :68×68mm
• ME: 96mm panel cutout :44×92mm(vertical)
• MR: 107×59mm DIN 35 rail mounting socket

Parts Description

This wiring diagram is offered for example purposes only.
Tip: Correct terminal arrangement depending on the actual model.

Terminal Arrangement

1. ALM1: lamp Lights when Event occurs
2. ALM2 lamp: Lights when Event occurs
3. AT lamp: Flashes during Auto-tuning (AT)
4. Output lamp: Lights when output is turned on
5. PV display: Displays Measured value (PV) or various Parameter symbols
6. SV display: Displays segment level, Set value (SV),

Manipulated output value (MV) or various Parameter set

Up key

• Increase numerals. values.

Down key

• Decrease numerals
• To scroll through numbers faster, press and hold the Up key

9Shift key: Shift digits when settings are changed
10 Set (SET) key: Used for Parameter calling up and set value registration.

Parameters

ID| Code| Name| Manual| Setting range| Ex- Factory
---|---|---|---|---|---
0| | Setting value| Set the temperature set value (SV) whichis the target value for control| Determined byP-SL P-SH| 100
1| | Alarm 1| Refer to ALP for the alarm mode suitable.| Determined by P-SL, P-SH| 300
2| | Alarm 2| 100
3| | PV Bias| The value set in the PV bias is added to the actual input value to correct the input value.| ±20.0| 0.0

4

| | Proportional Band| Set when PI or PID control is performance. For heating/ cooling PID action. When P=0,the controller is ON/OFF control| 1～9999| 100
5| | Calculus time| Eliminates offset occurring in proportional control.| 0～3000| 500
6| | Differential time| Prevents overshoot and/or undershoot caused byintegral action effect..| 0～2000S| 100S
7| | PID control cycle.| Control response time| 2～120| 20S
8| | Digital Filter| This is a 1st-order lay filter by software prepared in order to reduce fluctuations of measured value (PV) by noise.| 0～99| 20

9

| |

Differential gap

| When the control is ON/OFF control（P=0）Relay contact may repeat its turning ON and OFF due to input fluctuation if measured value (PV) is near the alarm set value. the differential gap setting can preventthe relay contact from ON or OFF repetition.| 0.1～50.0| 0.5
10| | Decimal         point position selection| Set the position of the decimal point for the measured value to be displayed.| 0～3| 0
11| | Output       limiterhigh|

The min value and max value of output current.

| outL～200| 200
12| | Output       limiterlow| 0～outH| 0

13

| |

Auto tuning

| 1: Auto tuning (AT) with learning start 0: Auto tuning (AT) with learning stopTurns OFF automatically when the AT with learningfunction is completed.| 0～1| 0

14

| |

Set data lock

| LOCK=0, Set value (SV) and Parameter can be set. LOCK=1,Only set value (SV) can be set.LOCK＞1, Set value (SV) and Parameter cannot beset.| 0～50| 0
15| | Input type| Refer to table 4.2| |

16

| |

Main output define

| 0:no output 1:Relay output2:Voltage output (for driving SSR) 3:Zero-cross output(for driving Triac)4:PID linear current output(4-20mA /0-10v)depending on the controller model| 0～7| READ ONLY
17| | Communication| No: offrS: RS485| RS| RS

18

| |

Alarm output define

| 0: Alarm function OFF; 1: Process high alarm; 2:Process low alarm;3:Process high and low alarm 4: Deviation High alarm ;5: Deviation low alarm; 6:Deviation High and Low alarm. 7: Deviation high/low alarm;8: Band alarm.| 0～10| 1
19| | Hot/Cold| ‘0’:reverse control(heating)‘1’:positive control(cooling) Refer to table 4.3| 0～1| 0
20| | Range high| The control is displayed after the Input type and Input range.| P-SL～9999| 1300
21| | Range low| | -1999～P-SH| 0
22| | Address| Communication address can be set from 0 to 255| 0～63| 1
23| | Communication speed| 1200; 2400; 4800; 9600;| | 9600
24| | Alarm1 Differential gap| Relay contact may repeat its turning ON and OFF due to input fluctuation if measured value (PV) is near the alarm set value. the differential gap setting can prevent the relay contact from ON or OFF repetition.| 0.1～50.0| 0.5
25| | Alarm2Differential gap| | 0.1～50.0| 0.5

Input List

DC input is single-option, depending on the actual mode.
KCM-91M| Above-mentioned input type

OUT Relay contact On/Off mode

set the parameter of p(Proportional Band)=0, When P=0,the controller is ON/OFF control.

The parameters of , , , refer to 4. Parameters

Operation

Basic Setting Level:
Press the key SET 3 seconds to enter into the main Parameters, the controller will display the

Parameter code(1～25)in the window at the upper tube, and display the Parameter data at the lower tube.

Press Key ▲、▼ or to adjust the Parameters, and then press the Key SET to preserve.

It will be preserved of the data and withdrawal of the setting with no any operations automatically within 10 seconds.

Electronics Lock. All the Parameter can be revised when Lock=0; Only the “SP” can be revised when Lock=1.

Setting value Level:
Press the key SET 1 seconds to enter into the SV Setting Mode. When the operation mode is the Auto-tuning mode, the Set value (SV) can be set.

Manual Control Operation:
Press the key about 3S enter into the manual regulation, it will display “H” at the lower row, in this time can set the output power; press the key about 3S again it will withdraw the manual regulation.

Determining PID Constants(Auto-tuning)
When AT is executed, the optimum PID constants for the set point at that time are set automatically. A method (called the limit cycle method) for forcibly changing the manipulated variable and finding the characteristics of the control object is employed.

Set the HY is 0.5～1℃, if the output is relay set the t=10S, then set the AT=1, the lamp of AT will be flashed, in this time the controller enter into

Auto-tuning. now meter’s control way is on-off mode fter 3 times vibrating( 3 control period) automatically save P, I, D parameter, the self- adjusting procession finished. Operation will be as shown in the following diagram:

Attentions：

• When Auto-tuning, the controller should not change the set value.
• When the power off during Auto-tuning, it will restart Auto-tuning next time.
• When it need artificially exit during Auto-tuning, set the Parameter(AT) to 0 so that can exit，but the setting result will not be valid.

Alarm (ALM) function：

Host communication based on MODBUS-RTU protocol(OPTIONAL)

The master controls communication between master and slave. A typical message consists of a request (query message) sent from the master followed by an answer (response message) from the slave. When master begins data transmission, a set of data is sent to the slave in a fixed sequence. When it is received, the slave decodes it, takes the necessary action, and returns data to the master.

Communication Mode:

Message length of each function (Unit: byte):

Message format

Slave address| The slave address is a number from 1 to 255 manually set at the front key panel of thecontroller.
---|---
Function code| Refer to 7.2. Message length of each function
Data| The data to execute the function specified by the function code is sent to the slave and corresponding data returned to the master from the slave.
CRC-16| CRC-16: Cyclic Redundancy Check

Read holding registers [03H]
The query message specifies the starting register address and quantity of registers to be read.

Slave address| Function code 03H| Register address| Quantity The setting must be 1| CRC16
---|---|---|---|---
Example: The contents of the holding register 1001H are the read out from slave address 1. Query message:    01 03 10 01 00 01 D1 0AResponse message: 01 03 02 00 FD 79 C5Explain：00FD=253,is processed as 25.3

Preset single register [06H]
The query message specifies data to be written into the designated holding register. Only R/W holding registers can be specified. The controller EEPROM had a life span of data written to the EEPROM less than 1000,000 times

Example: Data is written into the holding register 0001H(AL-1) of slave address 1. Query message:    01 06 00 02 FF 38 68 28Response message: 01 06 00 02 FF 38 68 28When input ALM1 set value is -20.0,-20.0 is processed as -200,-200=0000 H -00C8H=FF38H

No response

The slave ignores the query message and does not respond when:

• The slave address in the query message does not coincide with any slave address settings.
• The CRC code of the master does not coincide with that of the slave.
• Transmission error such as overrun, framing, parity and etc., is found in the query message.
• The Communication time interval less than 300ms.

Register address list:

Controller parameters (Refer to 3. Parameters)
SP| YES| 0000H| 40001
AL-1| YES| 0001H| 40002
AL-2| YES| 0002H| 40003
Pb| NO| 0003H| 40004
…    And so on
HY-2| YES| 0019H| 40026

Character Symbols This manual indicates 9-segment display characters as shown below.

A| B| C| D| E| F| G| H| I| J| K| L| M
---|---|---|---|---|---|---|---|---|---|---|---|---
| | | | | | | | | | | |

N| O| P| Q| R| S| t| U| Y| T|
| | | | | |
| **|
| **

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