CUBO Twin Series Pedestal Eaton Electric Vehicle Charger User Manual

Twin Series Pedestal Eaton Electric Vehicle Charger
User Manual

Twin Series Pedestal Eaton Electric Vehicle Charger

Twin Series Pedestal

Safety and Warning

Save these instructions. Read all instruction before installing or using the charger.

1. Keep the charger away from explosive or flammable materials, chemicals, vapors and other hazard objects.
2. Keep the charger socket clean and dry. If it gets dirty, please wipe it with clean dry cloth.
3. Touching the socket core is strictly forbidden when power on.
4. Do not use the charger in case of any device defects, crack, abrasion, bare leakage and so on. Please contact the professional personnel if any of these conditions occurs.
5. Do not attempt to dissemble, repair, refit the charger. If necessary, please contact the professional personnel. Improper operation will result in device damage, electric leakage, etc.
6. In case any abnormal condition happens, please cut off all input and output power supplies immediately.
7. Please protect charging carefully from rain and lightening.
8. Keep children away from the charger.
9. During charging, do not drive the EV. Charge only when the EV is stationary. For hybrid cars, charge only when the engine is switched off.

Warning
The input and output voltages of this device are high voltage, which threaten human life safety. Please strictly observe all warnings on the device and user manual. Unauthorized and non-professional service personnel are forbidden to remove the cover of this device.

Introduction

2.1 Product Technical Specifications

| Model| AC014K-AE Series| AC014K-BE Series| AC044K- AE Series| AC044K-BE Series
---|---|---|---|---|---

Input

| Power Supply| Single-phase| Three-phase
Rated Voltage| 230V AC| 400V AC
Rated Current| 2 32A| 2 32A
Frequency| 50/60Hz| 50/60Hz

Output

| Output Voltage| 230V AC| 400V AC
Maximum Current| 2 32A| 2 32A
Output Power| 2 7kW| 2 22kW

User Interface

| Charging Outlet| Type 2 cable| Type 2 socket| Type 2 cable| Type 2 socket
Cable Length| 4m| –| 4m| –
Housing Material| Galvanized steel
LED Indicator| Green/Yellow/Red
RFID Reader| Mifare ISO/IEC 14443A with 2pcs
Start Mode| Plug & Play/RFID card/ APP

Communication

| Communication| Wi-Fi 2.4G
Protocol| OCPP 1.6J
Frequency Bandwidth| 2400-2483.5MHz (Wi-Fi)
13.553-13.567MHz (RFID)
Max RF Output Power| <20dBm (-10dBW)

Safety

| RCD| 6mA DC + Type A
Ingress Protection| IP54
Impact Protection| IK08
Electrical Protection| Over current protection, Residual current protection, Surge protection, Over/Under voltage protection, Over/Under frequency protection, Over temperature protection
Certification| EN/IEC 61851-1: 2017, EN/IEC 61851-21-2: 2018
Warranty| 2 years

Environment

| Installation| Floor-mount
Working Temperature| ﹣30℃~+50℃
Working Humidity| 5%~95%
Work Altitude| <2000m

Package

| Product Dimension| 1200290230mm (HWD)
Package Dimension| 1320480430mm (LWH)
Net Weight| 28.2 kg| 25.5 kg| 31.5 kg| 27.5 kg
Gross Weight| 47.8 kg| 44.5 kg| 52.8 kg| 45.0 kg

2.2 Module Difference

2.3 External Structure

2.4 Package Contents
Unpack the product. Please check and verify following items after receiving the charger:

• Visual inspection on charger’s external appearance. If there is any breakage or other damage, please notify the seller immediately.
• Check type and quantity of all accessories as follows. If there is a shortage in the quantity of any item or if any items are missing, please contact the seller at once.

| | |
---|---|---|---
Stand box( x1)| User Mangal (x1)| M10°80 Expansion Pipe (x4)| insulated Terminal
(x6) for Single-phase
(x10) for Three-phase

Operation Instruction

3.1 Installation Preparation
1) Tools required

2) Cables & Materials

actual requirement
Insulated tape| 0.15mm*18mm, 0~600V, 0℃~80℃| Depend on actual requirement

3.2 Safety of Installation
1) Installation Notice

• Electrical devices should only be installed, operated, and maintained by qualified personnel. No responsibility is assumed by the manufacturer for any consequences arising out of the use of this device. A qualified person is one who  has certified skills and knowledge related to the construction, installation and operation of this type of electrical device and who has received safety training to recognize and avoid the hazards involved.
• All applicable local, regional, and national regulations must be applied when installing, repairing and maintaining this device.

2) Checks before starting the Installation Process

• Ensure the charger’s location allows good operational access for normal use and repair & maintenance.
• The AC input components within the premise’s power supply are correctly fitted with required protection items prior to installation of the charger.

3.3 Installation Process

1. 1f needed, please make ground foundation based on following size, and let inlet wires go through holes which at the bottom of the charger.
2. Fix the charger with four M10*80 expansion pipe.
3. Connect wires to the connectors (Refer to Section 4.2)

Electrical Connection

4.1 Charger Appearance

4.2 AC Wiring

1. Remove a length of 40mm of the cable jacket and strip the wire insulation to a length of 8~15mm.
2. Crimp the terminals as shown in the figure below.
3. Distinguish different input wires of three-phase and single-phase, then insert the wire into the corresponding wire slot.
   Note: If your charger is with PEN-protection function, please follow same wiring as shown below.

Configuration and Operation

5.1 Power-on Checking

1. Checks before Power-on
   Please check/re-check the following items prior to initial Power-on :
   • The charger’s location allows good operational access to normal use and repair & maintenance.
   •  The AC input components within the premise’s power supply are fitted correctly with required protection items prior to installation of the charger.
   •  Double confirm the charger is installed properly.
   •  No components or other items have been left on the top of the charger.

2. Power-on status checking
   Power-on the charger, the LED indicator should be in standby status. State| LED Status
   ---|---
   In the standby| Flashing green, 1S on, 4S off
   Charging status| Breathing green, 1S on, 1S off
   Plugged gun state| Flashing yellow, 1S on, 1S off

3. LCD screen checking
   Power-on the charger, the LCD screen should show following interface.

4. Configure the internet
   1. Download EVSE Mesh APP in APP Store/Google Play or scan the QR code.|
   ---|---

   https://apps.apple.com/cn/app/evse-mesh/id1518739114

|

    <https://play.google.com/store/apps/details?id=com.enplus.mconfig.dev>  

2. Follow the steps of configure document (provided by after-sales) to connect the charger to internet.
Note: Please configure the internet twice, since there are two chargers in one housing.

5.2 Configuring the charger
The Hotspot interface is intended for the local configuration of the charger. A smartphone is needed to connect the charger hotspot. You can initiate the Hotspot interface by following the instructions.

Preparation
1. Activate the hotspot

• Activate the hotspot of the charger by restarting the power.

• The hotspot of the charger remains available for 15mins since charger reboot.

• Turn on the smartphone Wi-Fi, and connect the hotspot of the charger.
  If unable to connect, try using Airplane mode.

• The name of the hotspot Wi-Fi starts with the charger SN number, i.e. ” SN..”

• The passwords “admin123’

Login

• Open the browser on your smartphone and enter 192.168.4.1 in the address bar.
• Log in using the four-digit PIN code located on the last page of the manual. After login, the function menu will be displayed. ‘
  .

Configuration

Charger setting

Click “Charger setting” to configure the charger.
1. Load balance
The function of Load Balance is ONLY available when power meter or CT is installed.
If both power meter and CT are installed, both ratio of transformation and maximum current can be set properly according to the CT specification.
If only one installed, either power meter or CT, ONLY maximum current can be set.
2. Charging mode switch
Click “mode switch” and choose the “Network mode” or “Plug&Charge mode”. Then click “Confirm” to complete mode switching.

Notice: When the configuration is successfully done, you need to reconnect the smartphone to the charger hotspot.
Then go back to the web page. It will automatically jump to the login page.
Login again to start charging setting.

Configuration
Click “Charger setting” to configure the charger.
1. Load balance
The function of Load Balance is ONLY available when power meter or CT is installed.
If both power meter and CT are installed, both ratio of transformation and maximum current can be set properly according to the CT specification.
If only one installed, either power meter or CT, ONLY maximum current can be set.
2. Charging mode switch
Click “mode switch” and choose the “Network mode” or “Plug&Charge mode”.
Then click “Confirm” to complete mode switching.
5.3 Charging Operation
WARNING! Observe the safety instructions on page 1 before using the product.
Make sure that the following requirements are met before using the charger:
— The authorized electrician have set up the electrical connection properly.
— The charger is properly configured.
1) Connect the charger to electric vehicle

1. Plug the charging connector to the electric car.
2. After plug-in, please check the connector is connected correctly and tightly.
3. When the connection is correctly established, the charger’s LED indicator will flash green fast, which indicates that the charger is ready for charging.

2)Start charging & stop charging

1. By RFID card: Put the RFID card on LCD screen to start or stop charging.
2. Plug & Play mode: After plug in connector, will begin charging, and will stop charging after plug out connector from car side.
3. By APP: Scan the QR code on the charger by APP, and follow the instruction of APP to operate.

If the car does not start charging, check that charging is activated in your car and that the connectors are properly plugged in. If charging still does not start, check what might be the cause on page 15.

Troubleshooting

6.1 Indicator Status

off
Ready to charge| Already plugged in connector, but not start charging| Constantly green
Charging in progress| Already plugged in connector, charging in progress| Breathing green, 1second on; 1second off
Fault has occurred| An error condition has occurred; See troubleshooting sector for details of error conditions| Constantly red
Remind plug in| While charger is ready, but not plug in connector| Flashing yellow, 1second on; 1second off
Update| While updating software| Flashing green quickly
Reserved| While charger is reserved| Constantly yellow

6.2 Fault Code and Resolution

No| Error| Description| LED Status| Charge Status| Solution
---|---|---|---|---|---
1| Relay Date| Relay over temperature warning| Without red| Normal| Recover after relay temperature is less than 95 degrees for continuous 500ms
2| Relay Over Temp| Relay over temperature error| Constantly red| Fault| Recover after relay temperature is less than 60 degrees for continuous 500ms or unplug connector
3| INT Debate| Input terminal over temperature warning| Without red| Normal| Recover after input terminal temperature is less than 95 degrees for continuous 500ms
4| INT Over Temp| Input terminal over temperature error| Constantly red| Fault| Recover after input terminal temperature is less than 60 degrees for continuous 500ms or unplug connector
5| Leak Error| Leakage current circuit error| Constantly red| Fault| Recover after the circuit return to normal
6| Over DCLeak| 6mA DC leakage current error| Constantly red| Fault| Recover after unplug connector for 180s
---|---|---|---|---|---
7| Overvolt| Electricity under voltage error| Constantly red| Fault| Recover after voltage is less than 255V for continuous 500s
8| Validate| Electricity under voltage warning| Without red| Normal| Recover after voltage is more than 205V for continuous 500ms
9| Under Volt| Electricity under voltage error| Constantly red| Fault| Recover after voltage is more than 176V for continuous 500ms
10| OverAmp| Over current protection error| Constantly red| Fault| Recover after unplug connector or wait for 5 mins
11| OverFreq| Grid over frequency| Constantly red| Fault| Recover after frequency is less than 61Hz for continuous 500ms
12| UnderFreq| Grid under frequency| Constantly red| Fault| Recover after frequency is more than 49Hz for continuous 500ms
13| Lock Error| Connector lock error| Constantly red| Fault| Recover after unplug connector
14| CableRCError| CabR connector cable error| Constantly red| Fault| 40ms after unplug will recover
15| Meter Error| Meter communication error| Constantly red| Fault| Recover after meter communication is normal
16| CPVoltError| CP voltage error| Constantly red| Fault| Recover after CP voltage is normal

Note: If the above problems cannot be solved, please contact the seller.

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