GoKarts TrailMaster Cheetah 6 Kids Go Kart Installation Guide
- June 13, 2024
- GoKarts
Table of Contents
BV Powersports
Quick Assembly Guide
TrailMaster Cheetah6
TrailMaster Cheetah 6 Kids Go Kart
Parts Department
Version 1.0
October, 2022
This unit should only be assembled and prepped by authorized BV Dealer or
professional motorcycle mechanic.
You should never to try to attempt assembly of this unit, it should be done by
professionals. Death or serious injury could result from failure to follow
these warnings and instructions.
Caution: Professional tools, equipment and personal protection equipments
(gloves, eye protection shield) will be used during the assembly.
Installation Quick Guide
- Never smoke in or near repair bays or garages. Vehicles contain flammable and combustible fluids which can easily be set on fire if a hot ash from a cigar or cigarette were to come into contact with such materials.
- Keep work areas clean and organized. Pick up tools and use tool cabinets to keep walkways clear and free from clutter.
- Never wear loose clothing or clothing that is ripped or torn. To prevent employees from wearing unacceptable attire, it is recommended to obtain customized uniforms and work apparel from a qualified uniform service company.
- Wear protective gear at all times, as appropriate for the repair. Goggles, gloves, and ear protection should be worn when making certain types of repairs.
- Make sure fire extinguishers are easily acceptable and appropriate for all potential fire types. In the event of a fire, extinguishers need to be accessed quickly and be charged with the right materials to put out the type of fire: i.e., gas, oil, electrical, and so on.
- Always disconnect the battery when working on electrical systems and near/around electrical wiring. Even when the vehicle is off, there is still the potential for current to pass through electrical wiring.
- Never place hands, tools, or other objects near the engine while it is running. The moving parts and components could cause injury to a person or the vehicle itself.
- Never work underneath a vehicle unless it has been properly supported. Raising the vehicle off the ground to access the underside requires verifying it is stable, and that there is no risk of the vehicle falling on top of the mechanic.
- Always remove the keys from the ignition switch. Never leave the key in the ignition switch, as the key can draw an electrical charge from the battery. Also, avoid unplugging fuses and wiring harnesses while the key is in the “on” position. Otherwise, there is a risk of electrical shock, and/or electrical spikes that may damage electronic parts and wiring.
- Be aware of the vehicle’s temperature before beginning any work. The engine, manifold, exhaust system, and radiator could be hot and cause skin burns. Plus, the radiator coolant is still pressurized.
1.2 Remove the Outside Cardboard Box 1.3 Remove the Top Steel
Frame, Take Out Long Side Bars and Flag Pole 1.4 Remove Front
Support Arms DO NOT DROP the BOLTs an NUTs on the BODY
FRAME.
They are used for assemblying the Front Shocks.
1.5 Remove Rear Support Arms![GoKarts TrailMaster Cheetah 6 Kids Go Kart
- Figure 4](https://manuals.plus/wp-content/uploads/2023/09/GoKarts-
TrailMaster-Cheetah-6-Kids-Go-Kart-Figure-4.png) DO NOT DROP the BOLTs an NUTs
on the BODY FRAME.
They are used for assemblying the Rear Shocks.
1.6 Move to Everything Work Area 1.7 Components
1.7.1 Componets Diagram 1.7.2 Componets List
Table 1.1: Components List
Position | Products | Usage References |
---|---|---|
1 | Vehicle Body | |
2 | Accesories Bag | Page.10 |
3 | Rear Wheels | Page.17 |
4 | Front Wheels | Page.16 |
5 | Protecting Bar | Page.23 |
6 | Front Shocks | Page.14 |
7 | Rear Shocks | Page.15 |
8 | Rear Under Cover | Page.20 |
9 | Rear Above Cover | Page.20 |
10 | Rear Cage Rack & Tank | Page.20 |
11 | Rear Above Cross Bar | Page.19 |
12 | Top Above Cross Bar | Page.19 |
13 | Rack Support Arms | Page.20 |
1.8 Accessories
1.8.1 Accesories Diagram 1.8.2 Accesories List
Table 1.2: Accesories List
Position | Products | Usage References |
---|---|---|
1 | Hardware Kit | Page.12 |
2 | Steering Wheel | Page.22 |
3 | Awning | Page.19 |
4 | Pad For Top Bars | Page.19 |
5 | Manuals | |
6 | Battery | Page.24 |
7 | Flag | |
8 | Steering Bolt Cover | Page.22 |
9 | Hub Cover | Page.16, Page.17 |
10 | Lower Battery Cushion | Page.24 |
11 | Flag Pole Holder |
1.9 Hardware Kit
1.9.1 Hardware Diagram 1.9.2 Hardware List
Notice: Not every parts will be used during the assembly. Some are for
your backup.
Table 1.3: Hardware List
Position | Hardware Flange | Specification | Usage References |
---|---|---|---|
1 | Bolt Flange | M8-1.25x50mm | Page.18, Page.19 Roll Bars |
2 | Bolt Flange | M8-1.25x45mm | Page.23 Protecting Bar |
3 | Bolt Flange | M8-1.25x35mm | |
4 | Bolt Flange | M8-1.25x25mm | |
5 | Bolt Flange | M6-1.0x12mm | Page.20 Rear Cover |
6 | Bolt Flange | M6-1.0x8mm | Page.20 Rear Cover |
7 | Bolt Flange | M10-1.25x40mm | |
8 | Bolt Flange | M10-1.25x45mm | |
9 | Bolt | M6-1.0x16mm | Page.22 Steering Wheel |
10 | Washer | ø12 | Page.16 Front Wheel |
11 | Castle Nuts | M12 | Page.16 Front Wheel |
12 | Castle Nuts | M10 | Page.14 Spindle Bottom |
13 | Washer | ø6 | Page.22 Steering Wheel |
14 | Spring Washer | ø10 | Page.14 Spindle Bottom |
15 | Locking Nut | M6 | Page.22 Steering Wheel, Page.20 Rear Cover |
16 | Locking Nut | M10 | |
17 | Cotter Pin | ø3x30mm | Page.14 Spindle Bottom, Front Wheel |
18 | Locking Nut | M8 | Bars |
19 | Cotter Pin | ø4x40mm | Page.17 Rear Wheel |
20 | R-Washer | Page.18, Page.19 Roll Bar | |
21 | Battery Cover | Page.24 Battery | |
22 | Washer | ø16xø40-3 | Page.17 Rear Wheel |
23 | Castle Nut | M16 | Page.17 Rear Wheel |
24 | Battery Stap | Page.24 Battery |
1.10 Install the Front Shocks and Spindle 1.11 Install the Rear Shocks 1.12 Install the Front Wheel 1.13 Install the Rear Wheel 1.14 Install the Long Side Bars 1.15 Install the Cross Bar Rear and Cross Bar Top 1.16 Install Rear Cage Rack and Rear Cover 1.17 Connect Fuel Tube 1.18 Install Steering Wheel 1.19 Install Protecting Bar 1.20 Set Up Battery
Documents / Resources
|
GoKarts TrailMaster Cheetah 6 Kids Go
Kart
[pdf] Installation Guide
TrailMaster Cheetah 6 Kids Go Kart, TrailMaster Cheetah 6, Kids Go Kart, Go
Kart, Kart
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