GoKarts TrailMaster Cheetah 6 Kids Go Kart Installation Guide

June 13, 2024
GoKarts

BV Powersports
Quick Assembly Guide
TrailMaster Cheetah6

TrailMaster Cheetah 6 Kids Go Kart

Parts Department
Version 1.0
October, 2022

This unit should only be assembled and prepped by authorized BV Dealer or professional motorcycle mechanic.
You should never to try to attempt assembly of this unit, it should be done by professionals. Death or serious injury could result from failure to follow these warnings and instructions.
Caution: Professional tools, equipment and personal protection equipments (gloves, eye protection shield) will be used during the assembly.

Installation Quick Guide

  • Never smoke in or near repair bays or garages. Vehicles contain flammable and combustible fluids which can easily be set on fire if a hot ash from a cigar or cigarette were to come into contact with such materials.
  • Keep work areas clean and organized. Pick up tools and use tool cabinets to keep walkways clear and free from clutter.
  • Never wear loose clothing or clothing that is ripped or torn. To prevent employees from wearing unacceptable attire, it is recommended to obtain customized uniforms and work apparel from a qualified uniform service company.
  • Wear protective gear at all times, as appropriate for the repair. Goggles, gloves, and ear protection should be worn when making certain types of repairs.
  • Make sure fire extinguishers are easily acceptable and appropriate for all potential fire types. In the event of a fire, extinguishers need to be accessed quickly and be charged with the right materials to put out the type of fire: i.e., gas, oil, electrical, and so on.
  • Always disconnect the battery when working on electrical systems and near/around electrical wiring. Even when the vehicle is off, there is still the potential for current to pass through electrical wiring.
  • Never place hands, tools, or other objects near the engine while it is running. The moving parts and components could cause injury to a person or the vehicle itself.
  • Never work underneath a vehicle unless it has been properly supported. Raising the vehicle off the ground to access the underside requires verifying it is stable, and that there is no risk of the vehicle falling on top of the mechanic.
  • Always remove the keys from the ignition switch. Never leave the key in the ignition switch, as the key can draw an electrical charge from the battery. Also, avoid unplugging fuses and wiring harnesses while the key is in the “on” position. Otherwise, there is a risk of electrical shock, and/or electrical spikes that may damage electronic parts and wiring.
  • Be aware of the vehicle’s temperature before beginning any work. The engine, manifold, exhaust system, and radiator could be hot and cause skin burns. Plus, the radiator coolant is still pressurized.

1.2 Remove the Outside Cardboard BoxGoKarts TrailMaster Cheetah 6 Kids
Go Kart - Figure 1 1.3 Remove the Top Steel Frame, Take Out Long Side Bars and Flag PoleGoKarts TrailMaster Cheetah 6
Kids Go Kart - Figure 2 1.4 Remove Front Support ArmsGoKarts TrailMaster Cheetah 6 Kids Go Kart - Figure
3 DO NOT DROP the BOLTs an NUTs on the BODY FRAME.
They are used for assemblying the Front Shocks.
1.5 Remove Rear Support Arms![GoKarts TrailMaster Cheetah 6 Kids Go Kart

  • Figure 4](https://manuals.plus/wp-content/uploads/2023/09/GoKarts- TrailMaster-Cheetah-6-Kids-Go-Kart-Figure-4.png) DO NOT DROP the BOLTs an NUTs on the BODY FRAME.
    They are used for assemblying the Rear Shocks.
    1.6 Move to Everything Work AreaGoKarts TrailMaster Cheetah 6 Kids Go
Kart - Figure 5 1.7 Components
    1.7.1 Componets DiagramGoKarts TrailMaster Cheetah 6 Kids Go Kart -
Figure 6 1.7.2 Componets List
    Table 1.1: Components List
Position Products Usage References
1 Vehicle Body
2 Accesories Bag Page.10
3 Rear Wheels Page.17
4 Front Wheels Page.16
5 Protecting Bar Page.23
6 Front Shocks Page.14
7 Rear Shocks Page.15
8 Rear Under Cover Page.20
9 Rear Above Cover Page.20
10 Rear Cage Rack & Tank Page.20
11 Rear Above Cross Bar Page.19
12 Top Above Cross Bar Page.19
13 Rack Support Arms Page.20

1.8 Accessories
1.8.1 Accesories Diagram 1.8.2 Accesories List
Table 1.2: Accesories List

Position Products Usage References
1 Hardware Kit Page.12
2 Steering Wheel Page.22
3 Awning Page.19
4 Pad For Top Bars Page.19
5 Manuals
6 Battery Page.24
7 Flag
8 Steering Bolt Cover Page.22
9 Hub Cover Page.16, Page.17
10 Lower Battery Cushion Page.24
11 Flag Pole Holder

1.9 Hardware Kit
1.9.1 Hardware DiagramGoKarts TrailMaster Cheetah 6 Kids Go Kart -
Figure 9 1.9.2 Hardware List
Notice: Not every parts will be used during the assembly. Some are for your backup.
Table 1.3: Hardware List

Position Hardware Flange Specification Usage References
1 Bolt Flange M8-1.25x50mm Page.18, Page.19 Roll Bars
2 Bolt Flange M8-1.25x45mm Page.23 Protecting Bar
3 Bolt Flange M8-1.25x35mm
4 Bolt Flange M8-1.25x25mm
5 Bolt Flange M6-1.0x12mm Page.20 Rear Cover
6 Bolt Flange M6-1.0x8mm Page.20 Rear Cover
7 Bolt Flange M10-1.25x40mm
8 Bolt Flange M10-1.25x45mm
9 Bolt M6-1.0x16mm Page.22 Steering Wheel
10 Washer ø12 Page.16 Front Wheel
11 Castle Nuts M12 Page.16 Front Wheel
12 Castle Nuts M10 Page.14 Spindle Bottom
13 Washer ø6 Page.22 Steering Wheel
14 Spring Washer ø10 Page.14 Spindle Bottom
15 Locking Nut M6 Page.22 Steering Wheel, Page.20 Rear Cover
16 Locking Nut M10
17 Cotter Pin ø3x30mm Page.14 Spindle Bottom, Front Wheel
18 Locking Nut M8 Bars
19 Cotter Pin ø4x40mm Page.17 Rear Wheel
20 R-Washer Page.18, Page.19 Roll Bar
21 Battery Cover Page.24 Battery
22 Washer ø16xø40-3 Page.17 Rear Wheel
23 Castle Nut M16 Page.17 Rear Wheel
24 Battery Stap Page.24 Battery

1.10 Install the Front Shocks and SpindleGoKarts TrailMaster Cheetah 6
Kids Go Kart - Figure 10 1.11 Install the Rear ShocksGoKarts TrailMaster Cheetah 6 Kids Go Kart - Figure
11 1.12 Install the Front WheelGoKarts TrailMaster Cheetah 6 Kids Go Kart - Figure
12 1.13 Install the Rear WheelGoKarts
TrailMaster Cheetah 6 Kids Go Kart - Figure 13 1.14 Install the Long Side BarsGoKarts TrailMaster
Cheetah 6 Kids Go Kart - Figure 14 1.15 Install the Cross Bar Rear and Cross Bar TopGoKarts
TrailMaster Cheetah 6 Kids Go Kart - Figure 15 1.16 Install Rear Cage Rack and Rear CoverGoKarts
TrailMaster Cheetah 6 Kids Go Kart - Figure 16 1.17 Connect Fuel TubeGoKarts TrailMaster Cheetah 6 Kids
Go Kart - Figure 17 1.18 Install Steering WheelGoKarts TrailMaster Cheetah 6 Kids Go Kart - Figure
18 1.19 Install Protecting BarGoKarts
TrailMaster Cheetah 6 Kids Go Kart - Figure 19 1.20 Set Up BatteryGoKarts TrailMaster Cheetah 6 Kids Go
Kart - Figure 20

Documents / Resources

| GoKarts TrailMaster Cheetah 6 Kids Go Kart [pdf] Installation Guide
TrailMaster Cheetah 6 Kids Go Kart, TrailMaster Cheetah 6, Kids Go Kart, Go Kart, Kart
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