CODE 3 PRMAMP Programmable Voice Amplifier Instruction Manual

June 13, 2024
Code 3

CODE 3 PRMAMP Programmable Voice Amplifier Instruction Manual
CODE 3 PRMAMP Programmable Voice Amplifier

IMPORTANT!
Read all instructions before installing and using. Installer: This manual must be delivered to the end user.

WARNING!
Failure to install or use this product according to manufacturer’s recommendations may result in property damage, serious injury, and/ or death to those you are seeking to protect!

Do not install and/or operate this safety product unless you have read and understood the safety information contained in this manual.

  1. Proper installation combined with operator training in the use, care, and maintenance of emergency warning devices are essential to ensure the safety of emergency personnel and the public.
  2. Emergency warning devices often require high electrical voltages and/or currents. Exercise caution when working with live electrical connections.
  3. This product must be properly grounded. Inadequate grounding and/or shorting of electrical connections can cause high current arcing, which can cause personal injury and/or severe vehicle damage, including fire.
  4. Proper placement and installation is vital to the performance of this warning device. Install this product so that output performance of the system is maximized and the controls are placed within convenient reach of the operator so that they can operate the system without losing eye contact with the roadway.
  5. Do not install this product or route any wires in the deployment area of an air bag. Equipment mounted or located in an air bag deployment area may reduce the effectiveness of the air bag or become a projectile that could cause serious personal injury or death. Refer to the vehicle owner’s manual for the air bag deployment area. It is the responsibility of the user/operator to determine a suitable mounting location ensuring the safety of all passengers inside the vehicle particularly avoiding areas of potential head impact.
  6. It is the responsibility of the vehicle operator to ensure daily that all features of this product work correctly. In use, the vehicle operator should ensure the projection of the warning signal is not blocked by vehicle components (i.e., open trunks or compartment doors), people, vehicles or other obstructions.
  7. The use of this or any other warning device does not ensure all drivers can or will observe or react to an emergency warning signal. Never take the right-of-way for granted. It is the vehicle operator’s responsibility to be sure they can proceed safely before entering an intersection, drive against traffic, respond at a high rate of speed, or walk on or around traffic lanes.
  8.  This equipment is intended for use by authorized personnel only. The user is responsible for understanding and obeying all laws regarding emergency warning devices. Therefore, the user should check all applicable city, state, and federal laws and regulations. The manufacturer assumes no liability for any loss resulting from the use of this warning device.

Specifications

  • Size: 2.8” H x 5.8” W x 5.6” D
  • Input Voltage: 12-24 VDC
  • Temp. Range: -40ºC to 60ºC -40ºF to 140ºF
  • Output Power: 150W per output (300W Total)

Standard Features:
Programmable Messages allows for up to five distinct pre-recorded messages to be played whenever their corresponding input is set to battery power. Normal operation without one of the five pre-recorded messages input set to battery power will allow siren outputs to bypass directly to the speakers.
Repeat set to battery power and then selecting one of the five possible pre- recorded messages will repeat that message until repeat input is released from power.
Ignition allows for reduced current draw when vehicle is in an off state.

Unpacking & Pre-Installation

After unpacking your Programmable Voice Amplifier series siren, carefully inspect the unit and associated parts for any damage that may have been caused in transit. Report any damage to the carrier immediately

Wiring Instructions

Notes:

  1. Larger wires and tight connections will provide longer service life for components. For high current wires it is highly recommended that terminal blocks or soldered connections be used with shrink tubing to protect the connections. Do not use insulation displacement connectors (e.g., 3M Scotchlock type connectors).
  2. Route wiring using grommets and sealant when passing through compartment walls. Minimize the number of splices to reduce voltage drop. All wiring should conform to the minimum wire size and other recommendations of the manufacturer and be protected from moving parts and hot surfaces. Looms, grommets, cable ties, and similar installation hardware should be used to anchor and protect all wiring.
  3. Fuses or circuit breakers should be located as close to the power takeoff points as possible and properly sized to protect the wiring and devices.
  4. Particular attention should be paid to the location and method of making electrical connections and splices to protect these points from corrosion and loss of conductivity.
  5. Ground termination should only be made to substantial chassis components, preferably directly to the vehicle battery.
  6. Circuit breakers are very sensitive to high temperatures and will “false trip” when mounted in hot environments or operated close to their capacity.

**** The use of this or any warning device does not ensure that all drivers can or will observe or react to an emergency warning signal.

Never take the right-of-way for granted. It is your responsibility to be sure you can proceed safely before entering an intersection, driving against traffic, responding at a high rate of speed, or walking on or around traffic lanes.

The effectiveness of this warning device is highly dependent upon correct mounting and wiring. Read and follow the manufacturer’s instructions before installing or using this device. The vehicle operator should insure daily that all features of the device operate correctly.

In use, the vehicle operator should insure the projection of the warning signal is not blocked by vehicle components (i.e.: open trunks or compartment doors), people, vehicles, or other obstructions.

This equipment is intended for use by authorized personnel only. It is the user’s responsibility to understand and obey all laws regarding emergency warning devices. The user should check all applicable city, state and federal laws and regulations.

Code 3, Inc., assumes no liability for any loss resulting from the use of this warning device. Proper installation is vital to the performance of this warning device and the safe operation of the emergency vehicle. It is important to recognize that the operator of the emergency vehicle is under psychological and physiological stress caused by the emergency situation. The warning device should be installed in such a manner as to:
A) Not reduce the output performance of the system,
B) Place the controls within convenient reach of the operator so that he can operate the system without losing eye contact with the roadway.

Emergency warning devices often require high electrical voltages and/or currents. Properly protect and use caution around live electrical connections. Grounding or shorting of electrical connections can cause high current arcing, which can cause personal injury and/or severe vehicle damage, including fire.

PROPER INSTALLATION COMBINED WITH OPERATOR TRAINING IN THE PROPER USE OF EMERGENCY WARNING DEVICES IS ESSENTIAL TO INSURE THE SAFETY OF EMERGENCY PERSONNEL AND THE PUBLIC.

*** All devices should be mounted in accordance with the manufacturer’s instructions and securely fastened to vehicle elements of sufficient strength to withstand the forces applied to the device. Ease of operation and convenience to the operator should be the prime consideration when mounting the siren and controls. Adjust the mounting angle to allow maximum operator visibility. Do not mount the Control Head Module in a location that will obstruct the drivers view. Mount the microphone clip in a convenient location to allow the operator easy access. Devices should be mounted only in locations that conform to their SAE identification code as described in SAE Standard J1849. For example, electronics designed for interior mounting should not be placed underhood, etc. Controls should be placed within convenient reach of the driver or if intended for two person operation the driver and/or passenger. In some vehicles, multiple control switches and/or using methods such as “horn ring transfer” which utilizes the vehicle horn switch to toggle between siren tones may be necessary for convenient operation from two positions.

*Convenient reach is defined as the ability of the operator of the siren system to manipulate the controls from their normal driving/riding position without excessive movement away from the seat back or loss of eye contact with the roadway

(Refer to Figure 1 for wiring diagram)
wiring diagram

PR 1 through PR 5 – Programmable message switch input. A +12 volt applied to this input will set this function active given that igntion is also active. These switches should be momentary.
Repeat – Repeat programmable message switch input. A +12 volt applied to this input will set this function active given that igntion is also active.
Ignition – Ignition is recommended to be applied to the relay for ignition on vehicle.
VDD – Connect (10 AWG) to a positive +12 volt DC source.
NEG – Connect (10 AWG) to the negative terminal of the battery. This supplies ground (earth to the amplifier).
SIRENINPUT SPK 1 – Connect the corresponding speaker output from a siren to this input.
SIRENINPUT COM 1 – Connect the corresponding speaker output from a siren to this input.
SIRENINPUT SPK 2 – Connect the corresponding speaker output from a siren to this input.
SIRENINPUT COM 2 – Connect the corresponding speaker output from a siren to this input.
OUTPUT 1 SPK 1 – Connect (16 AWG) from a 100 W (11 ohm) speaker to this output. Up to two 100 W (11 ohm) speakers can be connected.
OUTPUT 1 COM 1 – Connect the other (16 AWG) from a 100 W (11 ohm) speaker to this output. Up to two 100 W (11 ohm) speakers can be connected.
OUTPUT 2 SPK 2 – Connect (16 AWG) from a 100 W (11 ohm) speaker to this output. Up to two 100 W (11 ohm) speakers can be connected.
OUTPUT 2 COM 2 – Connect the other (16 AWG) from a 100 W (11 ohm) speaker to this output. Up to two 100 W (11 ohm) speakers can be connected.

**** Connection of a 58 watt speaker to the siren amplifier will cause the speaker to burn out, and will void the speaker warranty

**** Any electronic device may create or be affected by electromagnetic interference. After installation of any electronic device, operate all equipment simultaneously to insure that operation is free of interference

IMPORTANT WARNINGS TO USERS OF SIRENS: “Wail” and “Yelp” tones are in some cases (such as the state of California) the only recognized siren tones for calling for the right of way. Ancillary tones such as “Air Horn”, “Hi-Lo”, “Hyper-Yelp”, and “Hyper-Lo” in some cases do not provide as high a sound pressure level. It is recommended that these tones be used in a secondary mode to alert motorists to the presence of multiple emergency vehicles or to the momentary shift from the primary tone as an indication of the imminent presence of any emergency vehicle.

Setup and Adjustment

Pre-Recorded Messages – Using the provided USB drive, set up a folder in the drive with the name “01”. The pre-recorded messages that the user would like to add must be named as “001 XXX” where XXX denotes whatever name the user wants to apply. The 001 correlates to the PR 1 input on the device and thus 002 correlates to PR 2 and so on. The file type must be a .wav file structure. Alternatively, the user can use a SD card following the same structure.

Volume – There is a volume knob on the device that controls the volume of the pre-recorded messages. Adjust to the user’s needs.

Operation

During operation, either the provided USB drive or a SD card must be plugged in. Ignition must be set to high for amplifier to function. Siren outputs to the speaker will pass through the amplifier even if the unit is off and is only interrupted by a PR input being triggered.

PR 1 Through PR 5 – If ignition is applied to a 12 volt source and a 12 volt source is applied to one of these inputs, the corresponding prerecorded message should start to play. The message will only play once unless repeat input is set high. Holding the input high will not repeat the message. This will interrupt any tones that may be active from the siren. During the active time of these inputs, if any of the inputs are set high again it will immediately cease the message.

Repeat – If ignition is applied to a 12 volt source and a 12 volt source is applied to the repeat input as well as to a PR input, then that prerecorded message will play until repeat is released from 12 volts. It will immediately cease the message

Maintenance

The Programmable Voice Amplifier siren has been designed to provide trouble free service. In case of difficulty, consult the Troubleshooting Guide of this manual. Also check for shorted or open wires. The primary cause of short circuits has been found to be wires passing through firewalls, roofs, etc. If further difficulty persists, contact the factory for troubleshooting advice or return instructions. Code 3 maintains a complete parts inventory and service facility at the factory and will repair or replace (at the factory’s option) any unit found to be defective under normal use and in warranty. Any attempt to service a unit, by anyone other than a factory authorized technician, without the express written consent of the factory, will void the warranty. Units out of warranty can be repaired at the factory for a nominal charge on either a flat rate or parts and labor basis. Contact the factory for details and return instructions. Code 3 is not  liable for any incidental charges related to the repair or replacement of a unit unless otherwise agreed to in writing by the factory.

Troubleshooting

PROBLEM PROBABLE CAUSE REMEDY
NO AMPLIFIER OR SIREN OUTPUT A. SHORTED SPEAKER OR SPEAKER WIRES. SIREN

IN OVER CURRENT PROTECTION MODE.
B. DEFECTIVE SPEAKER| A. CHECK CONNECTIONS.
B. DISCONNECT SPEAKER, LISTEN AT SIREN FOR TONES, IF TONES CAN BE HEARD REPLACE SPEAKER.
NO AMPLIFIER OUTPUT, SIREN OUTPUT FUNCTIONS| A. USB OR SD NOT PLUGGED IN OR FILE STRUCTURE SET INCORRECTLY.
B. FUSE IS BLOWN| A. CHECK USB/SD CONNECTION AND CHECK FILE STRUCTURE.
B. CHECK FUSE. IF FUSE IS BLOWN, CHECK POLARITY
AMPLIFIER VOLUME TOO LOW OR GARBLED| A. VOLUME ADJUSTMENT IS TOO LOW.
B. VOLTAGE TO AMPLIFER IS TOO LOW.
C. HIGH RESISTANCE IN WIRING/DEFECTIVE SPEAKER.| A. SET VOLUME ADJUSTMENT HIGHER.
B. CHECK WIRING FOR BAD CONNECTIONS/ CHECK VEHICLE CHARGING SYSTEM.
C. CHECK SPEAKER WIRING/REPLACE SPEAKER
HIGH RATE OF SPEAKER FAILURE| A. HIGH VOLTAGE TO AMPLIFIER.
B. 58 WATT SPEAKER CONNECTED CONNECTED TO 100 WATT TAP. 58 WATT NOT ALLOWED.| A. CHECK VEHICLE CHARGING SYSTEM.
B. USE CORRECT SPEAKER.

Warranty

Manufacturer Limited Warranty Policy:

Manufacturer warrants that on the date of purchase this product will conform to Manufacturer’s specifications for this product (which are available from the Manufacturer upon request). This Limited Warranty extends for Sixty (60) months from the date of purchase.

DAMAGE TO PARTS OR PRODUCTS RESULTING FROM TAMPERING, ACCIDENT, ABUSE, MISUSE, NEGLIGENCE, UNAPPROVED MODIFICATIONS, FIRE OR OTHER HAZARD; IMPROPER INSTALLATION OR OPERATION; OR NOT BEING MAINTAINED IN ACCORDANCE WITH THE MAINTENANCE PROCEDURES SET FORTH IN MANUFACTURER’S INSTALLATION AND OPERATING INSTRUCTIONS VOIDS THIS LIMITED WARRANTY.

Exclusion of Other Warranties:

MANUFACTURER MAKES NO OTHER WARRANTIES, EXPRESS OR IMPLIED. THE IMPLIED WARRANTIES FOR MERCHANTABILITY, QUALITY OR FITNESS FOR A PARTICULAR PURPOSE, OR ARISING FROM A COURSE OF DEALING,  USAGEOR TRADE PRACTICE ARE HEREBY EXCLUDED AND SHALL NOT APPLY TO THE PRODUCT AND ARE HEREBY DISCLAIMED, EXCEPT TO THE EXTENT PROHIBITED BY APPLICABLE LAW. ORAL STATEMENTS OR REPRESENTATIONS ABOUT THE PRODUCT DO NOT CONSTITUTE WARRANTIES.

Remedies and Limitation of Liability:

MANUFACTURER’S SOLE LIABILITY AND BUYER’S EXCLUSIVE REMEDY IN CONTRACT, TORT (INCLUDING NEGLIGENCE), OR UNDER ANY OTHER THEORY AGAINST MANUFACTURER REGARDING THE PRODUCT AND ITS USE SHALL BE, AT MANUFACTURER’S DISCRETION, THE REPLACEMENT OR REPAIR OF THE PRODUCT, OR THE REFUND OF THE PURCHASE PRICE PAID BY BUYER FOR NON-CONFORMING PRODUCT. IN NO EVENT SHALL MANUFACTURER’S LIABILITY ARISING OUT OF THIS LIMITED WARRANTY OR ANY OTHER CLAIM RELATED TO THE MANUFACTURER’S PRODUCTS EXCEED THE AMOUNT PAID FOR THE PRODUCT BY BUYER AT THE TIME OF THE ORIGINAL PURCHASE. IN NO EVENT SHALL MANUFACTURER BE LIABLE FOR LOST PROFITS, THE COST OF SUBSTITUTE EQUIPMENT OR LABOR, PROPERTY DAMAGE, OR OTHER SPECIAL, CONSEQUENTIAL, OR INCIDENTAL DAMAGES BASED UPON ANY CLAIM FOR BREACH OF CONTRACT, IMPROPER INSTALLATION, NEGLIGENCE, OR OTHER CLAIM, EVEN IF MANUFACTURER OR A MANUFACTURER’S REPRESENTATIVE HAS BEEN ADVISED OF THE POSSIBILITY OF SUCH DAMAGES. MANUFACTURER SHALL HAVE NO FURTHER OBLIGATION OR LIABILITY WITH RESPECT TO THE PRODUCT OR ITS SALE, OPERATION AND USE, AND MANUFACTURER NEITHER ASSUMES NOR AUTHORIZES THE ASSUMPTION OF ANY OTHER OBLIGATION OR LIABILITY IN CONNECTION WITH SUCH PRODUCT.

This Limited Warranty defines specific legal rights. You may have other legal rights which vary from jurisdiction to jurisdiction. Some jurisdictions do not allow the exclusion or limitation of incidental or consequential damages.

Product Returns:

If a product must be returned for repair or replacement*, please contact our factory to obtain a Return Goods Authorization Number (RGA number) before you ship the product to Code 3®, Inc. Write the RGA number clearly on the package near the mailing label. Be sure you use sufficient packing materials to avoid damage to the product being returned while in transit.

*Code 3®, Inc. reserves the right to repair or replace at its discretion. Code 3®, Inc. assumes no responsibility or liability for expenses incurred for the removal and /or reinstallation of products requiring service and/or repair.; nor for the packaging, handling, and shipping: nor for the handling of products returned to sender after the service has been rendered.

10986 North Warson Road, St. Louis, MO 63114 USA
Technical Service USA 314-996-2800
[email protected]
CODE3ESG.com

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