GRINDMASTER CORPORATION GM-E49 Mini Beverage Dispensers

Product Information

Beverage Dispensers

The Beverage Dispensers are available in various models including Mini, Standard, Heated, Whipper, and Super Bowl. They are manufactured by Grindmaster CorporationTM and are designed for serving beverages. The dispensers come with a service manual that provides detailed instructions for unpacking, installation, assembly, disassembly, routine maintenance, helpful hints, preventative maintenance, and security kit installation.

Unpacking

When unpacking the dispenser, you will find it packed in two cartons: the base pack and the bowl pack. Start by opening the bottom flaps of the base pack. Make sure not to leave the base upside down as it can damage the refrigeration system. Check that all four rubber feet are attached to the legs after removing from the base pad. If any feet are missing, replace them on the legs. Instead of lifting from the louvres/ventilation slots, place your fingers under the base plate.

Installation

1. Roll the chassis upside down.
2. Open the bottom flaps of the carton and fold them back.
3. Hold the flaps out of the way and roll the carton over.
4. Lift off the carton and remove the bottom pad.
5. Place the base on the counter.
6. For heated units (HD15/WHD15), install Safety Arms using a Phillips Head Screwdriver:
7. Place the unit on its side to access the bottom of the unit.
8. Line up the arm holes with the holes on the bottom of the unit.
9. Insert the arms into the holes and lock them in place.

Assembly

1. Place the bearing sleeve on the guide pin, ensuring that the flat sides of the pin and sleeve line up. The sleeve should slide down over the guide pin and rest on the cooling plate.

2. Put the impeller over the bearing sleeve with the fin side up.

3. Turn the bowl upside down and place the bowl gasket over the neck of the bowl. Moisten the gasket with water. Note: On D112 units, place the bowl gasket around the cooling dome.

4. Place the pump cover over the guide pin with the spray tube toward the front. The tab on the front of the pump cover should fit between the two locator buttons on the bowl. For Mini units, ensure that the bent part of the spray tube faces the front of the bowl.
   Note: Use the agitator cover instead of the pump cover and spray tube for fresh juice, drinks that foam (iced tea or dairy products), or heavy viscous drinks.

5. Install the lockdown washer or clamps to lock everything into place. Lock down two clamps closest to the front of the bowl first.

Please refer to the complete service manual for detailed information on disassembly, routine maintenance, helpful hints, preventative maintenance, and security kit installation.

UNPACKING

Your dispenser is packed in 2 cartons: base pack and bowl pack. Unpack base by opening bottom flaps. See Figure A.

IMPORTANT NOTES:

1. Do not leave base upside down as this can damage refrigeration system.
2. Check that all 4 rubber feet are attached to legs after removing from base pad. Check base pad or carton for missing feet and replace on legs.
3. Never lift from louvres/ventilation slots. Instead, place fingers under base plate.

INSTALLATION

1. Place base on counter.
2. For heated units (HD15/WHD15) units only:
   • Install Safety Arms
   • Tools required: Phillips Head Screwdriver
   • a ) Place unit on its side so you have access to the bottom of the unit.
   • b ) Line up arm holes so they line up to the holes on the bottom of the unit; arms will extend forward as shown in illustration. See Figure B.
   • Attach arms with screws provided.
3. Leave sufficient air space (6”(15cm)) on sides (also rear of D35 triple) for proper airflow and efficient operation. See Figure C.
   • IMPORTANT: Failure to provide required airspace can damage unit.
4. Plug into properly grounded, 3 prong outlet.
5. Assemble bowl parts and drain trays. See Assembly instructions that follow.
   • See Figure D.
   • NOTE: See pages 8 – 9 for Installing Security Kit Instructions.

Assembly

1 PLACE BEARING SLEEVE ON GUIDE PIN

Note flat sides on outside of guide pin and on inside of bearing sleeve.

Line flat sides up until bearing sleeve slides down over guide pin and rests on the cooling plate.

| 5 PLACE PUMP COVER OVER GUIDE PIN

Place the pump cover over the guide pin

with the spray tube toward the fr Note that the tab on the front of the p cover fits between the 2 locator

the bowl. Mini units – bent part of spray tube faces front of bowl.

NOTE: Use agitator cover in

place of pump cover and spray tube fresh juice, drinks that foam (iced tea o dairy products), or heavy viscous drinks.

2 PLACE IMPELLER OVER BEARING SLEEVE.

Put impeller over bearing sleeve with fin side up.

| 6 INSTALL LOCKDOWN WASHER OR CLAMPS

Standard Units:

• Place lockdown washer over guide pin.
• Push lockdown washer down and into locking keyway.
• Turn lockdown washer clockwise to lock into place.

Mini Units:  

• Place lockdown washer  over guide pin.
• Push lockdown washer down and into locking  keyway.
• Slide into locked

D112 Superbowl Units:

• Insert each lockdown clamp in a lockdown pin and snap down into place.
• (Lock down 2 clamps closest to the front of the bowl first.)

3 PLACE BOWL GASKET ON BOWL

Turn bowl upside down and

bowl gasket over the neck of the bowl. Moisten gasket with water.

NOTE: On D112 units place bowl gasket around cooling dome.

4 PUT BOWL ON BASE

Place the neck of the bowl over center of the cooling

plate and with a back and forth downward motion, push bowl down into place.

**** NOTE: On D112 units, place bowl over the gasket and cooling dome with the neck of the bowl centered on the cooling dome.

| ASSEMBLE VALVE AND HANDLE
Place handle (C) in the two V-cuts in the front of the handle bracket (B) and push handle back.
From inside bowl, lower the valve (A) through the outlet hole, and through the hole in the handle.
Release handle.
8 REPLACE DRIP PAN(S) Lower pan cover into the top of the drip pan. Place top edge of drip pan up under lip on front panel. Lower each drip pan so that the tab goes down into the tab slot and locks pan in place.

Regular units proceed to step 15. Whipper units proceed to step 9.

Assembly (cont.)

9 PRESS SPRING UP INTO PLACE| 14 ASSEMBLE THE RUBBER INLET ADAPTER

Assemble white rubber inlet adapter by stretching one end over the large tubular inlet

Ring sleeve on on top of the whipper housing.

Attach the other end over the Rubber inlet ring sleeve on the underside of adapter the handle.

AGAINST THE BOTTOM
OF THE BOWL.
SPRING
10 INSERT HANDLE INTO “V” NOTCHES AND PLACE
| | FILL BOWLS WITH PRODUCT
and replace lids on bowls.
Turn spray switch on first then refrigeration.
11 TURN VALVE 90° TO LOCK.

Cross slot (located on top of valve) should run left to right across the bowl when locked.

|
12 PUSH WHIPPER BLADE INTO PLACE.

Replace the whipper blade by

lining up the flat inside the blade with the flat side of the motor shaft. Push blade firmly into place.

13 REPLACE WHIPPER CHAMBER.

VALVE Replace whipper chamber by HOLE positioning the medium-sized opening up and tilting 1/8 turn to the right. Put whipper SPRING chamber over whipper blade and turn to the left until it locks into place.

DISASSEMBLY

1 DRAIN ALL BEVERAGE FROM BOWLS

A.  Remove bowl lid(s) and drip tray(s)

B.  Drain through valve then

C.  Tip unit forward, gently press spray tube back a short distance to lift the edge of the pump cover to allow remaining beverage in well to be drained through valve.

| 4 REMOVE PUMP COVER Remove pump cover by lifting up on spray tube.

• 2a.
• STANDARD & MINI UNITS:
• REMOVE VALVE AND HANDLE
• Lift valve. Handle drops into operator’s other hand.

2b.

• WHIPPER UNITS:
• DISASSEMBLE THE RUBBER INLET  ADAPTER
• Remove one end from the large tubular inlet Rubber inlet adapter
• on top of the whipper housing and the
• other end from the ring sleeve on the Plastic whipperunderside of the handle housing
• REMOVE WHIPPER CHAMBER
• Turn whipper chamber to the right until it releases and you can pull it off of the whipper blade.
• REMOVE WHIPPER BLADE
• Pull whipper blade off of the motor shaft.
• **VALVE**
• TURN VALVE 90° TO UNLOCK. REMOVE HANDLE AND VALVE.
• VALVE HOLE
• REMOVE SPRING FROM
• HANDLE
• BOTTOM OF BOWL.
• SPRING

| 5 REMOVE BOWL AND BOWL GASKET

Twist bowl back and forth while lifting up. Bowl gasket will be around bottom of bowl.

NOTE: On D112 units, bowl gasket will be around cooling dome.

6 REMOVE IMPELLER AND BEARING SLEEVE

Remove impeller and bearing sleeve by lifting them straight up.

NOTE: Check impeller and bearing sleeves for wear. See page 7.

7 THOROUGHLY CLEAN ALL PARTS IN WARM WATER USING A MILD NON-ABRASIVE DETERGENT AND

RINSE THOROUGHLY.

CAUTION: ABRASIVES WILL SCRATCH PLASTIC PARTS. WASH BOWL LIDS IN COOL OR LUKEWARM WATER TO AVOID LEAKS DUE TO SEALED SURFACE BEING DAMAGED.

3 REMOVE LOCKDOWN WASHER(S)

Standard Unit: Twist lockdown

washer counterclockwise, slide to release keyway. Then lift out.

****Mini Unit: Slide to release keyway, then lift out.

****D112 Unit: Release each clamp.

| SANITIZE

Immerse parts in sanitizing solution for 1-2 minutes. Remove parts from sanitizing solution and drain.

DO NOT RINSE. Place parts on a clean surface to air dry. Wipe the machine, condensate tray and cooling plate depression with a cloth wetted with sanitizer solution.

IMPORTANT : Never pour dry powder, crystals, or concentrate into a dry bowl. Premixing beverage in separate container is recommended. If mixing in bowl, always add water first.

ROUTINE MAINTENANCE

For all Models

Cleaning Your Dispenser
To optimize performance or when using dairy products, clean unit daily.
Regular cleaning of bowl components will result in maximum pumping efficiency, proper seating and sealing, and prevention of leaks at the valve O-Ring and bowl gasket by removing dried-on beverage solids and pulp from mov-ing sealed parts.

1. Wash all bowl components regularly. Follow all local health codes.
   • efer to Disassembly, Cleaning, and Assembly instructions on.

Sanitizing Your Dispenser
Refer to Disassembly and Assembly instructions on.

1. In the bowl, mix one gallon of Oxford Chemical’s Disinfectant/Sanitizer Formula C or its equivalent.
2. Turn on spray motor(s) and allow sanitizer to spray around inside of bowl for a period of time as recommended by the sanitizer manufacturer. Formula C is satisfactory for this purpose when mixed in a solution of 1 liquid ounce of cleaner to 4 gallons of water. Run spray motor(s) for 60 seconds. In areas with extreme hard water, consult the local health authority.
3. Drain sanitizer completely and thoroughly during each step of the cleaning process (wash, rinse, and sanitize). Refer to tips on draining in Disassembly Guide on page 3.

HELPFUL HINTS

1. Noisy Impeller: Do not run impeller dry. The impeller will make a chattering sound in an empty bowl. Remove the impeller and run a small amount of water in the bowl.

2. Valve and O-Ring: On the first installation, if there is an after-drip, place your hand on the valve and with a slight downward pressure turn it slightly. This will help seat the o-ring so that it is properly aligned
   with the valve seat. If an o-ring becomes cut or worn it should be replaced. If you are pumping
   a product which has excessive pulp, a separate valve weight may be purchased to add extra
   weight so the o-ring will press down against the pulp and guarantee a positive shut-off. VALVE CAP

3. Valve Cap Use: The Valve Cap (Part # 2039) insures that a tight valve seal will occur with products containing heavy pulp. The Valve Cap can be installed by placing it on top of the Valve after the Valve has been assembled into the bowl. See Figure E.

4. High Water Marks on Bowl: When you agitate, you may get “high water marks” as the beverage level drops. Keep the bowl as full as possible. Frosted bowls are available which are helpful in reducing the appearance of water marks.

5. To Spray or Not to Spray: Most beverages can be sprayed. It is best not to spray iced tea, iced coffee, natural juices, or beverages that foam (whipped drinks). A special agitator plate is used in place of a pump cover and spray tube to promote circulation.

6. Proper Cooling: Always keep spray switch on when refrigeration switch is on. A unit must spray or agitate to cool. Failure to do this will cause impeller to lock-up. The dispenser is designed to run 24 hours a day. Keep both spray and agitate on when beverage is in the bowls.

7. Condensation: Condensation on the bowls and lids is natural, cool, and refreshing. The amount of condensation is affected by humidity. Condensation will run down the front panel into the drip tray. Remember to occasionally empty the drip trays.

8. Single Bowl Operation: If you find it necessary to run your dispenser with only one bowl containing beverage, put one half (1/2) cup of water in the unused cooling plate depression(s) for best one-bowl operation and efficiency.

PREVENTATIVE MAINTENANCE

1. Wash all bowl components regularly.

2. Wash impeller and bearing sleeve individually and check for wear.

   • a) Check for wear on bearing sleeve (flange should be 1.77mm thick – thickness of penny or quarter). (Figure B)

   • b) Check for wear on impeller (inner white center section
     should be flush with colored part of impeller). (Figure A)

   • c) If bearing sleeve or impeller do not spin freely or are worn replace them. (Figure E)

   • d) Worn parts can cause personal injury, impair cooling and can damage machine. (Figure C & D)

3. Check valve o-rings and bowl gaskets for wear or damage – replace every 6 months or as needed.

4. Every 6 months or more often if needed: unplug unit, remove panels, clean condenser and interior. (Remove dust and lint from fins with a soft brush and vacuum.)

5. For further information, visit www.grindmaster.com or call 800-695-4500.

Part #s for Preventative Maintenance

Description| Part #
Bearing Sleeve (all units except D112)| 3220
Large Blue Impeller

(D & WD model)

| 1161
Small Red Impeller

(E model)

| 1008
Universal Impeller (all models)| 3587
Valve O-ring| 1012
Bowl Gasket – for D, WD models

5 gallon (or 3 gallon) bowl

| 1013
Bowl Gasket for E model and/or 9 liter bowl| 2010
Bowl Gasket for 12 gallon SuperBowls (D112)| 1150
Bearing Sleeve for 12 gallon Super Bowl (D112)| 1983

SECURITY KIT INSTALLATION

STANDARD UNITS

The valve security kit locks dispense valve to prevent use when store is closed. The bowl security kit locks the lid on the bowl to prevent unauthorized access.

Standard Security Kit Includes

| D15| D25| D35
---|---|---|---
ITEM| PART # / QTY| PART # / QTY| PART # / QTY
KIT (contents listed below)| 2509| 2510| 2511
PAD LOCK| 1503 / (2)| 1503 / (3)| 1503 / (4)
COVER LOCK STRAP| 2450 / (2)| 2451 / (2)| 2450 / (2)
VALVE LOCKING BOX| 2502 / (1)| 2502 / (2)| 2502 / (3)
KEY VALVE LOCKING BOX| 2503 / (1)| 2503 / (2)| 2503 / (3)
CHANNEL TOP| N/A| N/A| 2554 / (1)

How to Assemble Bowl Locking Strap

• No tools are needed to assemble kit. One pair of Cover Lock Straps are needed per dispenser. They are designed to work on 5 gallon bowls only with the double wall bowl cover

  2240. Each pair of cover straps uses one Padlock. The Model D35 triple bowl

  unit also requires a top channel bar.

UNPLUG MACHINE BEFORE INSTALLING KIT

1. For – 3 Models (with stainless side panels), hook the bottom end of the strap into the louvre in the top row nearest the dispenser’s front on both sides of the dispenser. (See Figure 1) For – 4 Models (with plastic side panels), hook the bottom end of the strap under the second section of the top louvre on both sides of the dispenser. (note the sections under the louvres)(See Figure 1)
2. Bring both tops of the cover straps together (above the bowl cover).
3. Place padlock into the holes of the cover straps and lock together.
   Note: D35 only – The top channel is interlocked into place on top of the bowls in the same manner as described above. Interlock the side without the padlock first (See Figure 2)

Valve Box Locking Installation Instructions for Standard Units

The extended side of the box with the turned-up edge is the top.

1. Place the turned up edge (#1) over the top edge of the handle.
2. Place #2 behind the “Push” part of the handle.
3. Next, raise the box while keeping it pressed against the front panel of the dispenser. Hook the turned-up edge (#1) over the top of the handle.
4. Slide the locking bar (#3), through the slots (#4).
5. Add the padlock through the hole and lock.
   NOTE: Kit designed for “cup activated” handle (pictured). Kit will not work with “non-contact” handle.

SECURITY KIT INSTALLATION – MINI MODELS

The valve security kit locks dispense valve to prevent use when store is closed. The bowl security kit locks the lid on the bowl to prevent unauthorized access.

Mini Security Kit Includes

| E27| E29| E47| E49
---|---|---|---|---
ITEM| PART # / QTY| PART # / QTY| PART # / QTY| PART # / QTY
KIT (contents listed below)| 5350| 5351| 5352| 5353
SECURITY BRACKET| 2755 / (1)| 2755 / (1)| 2755 / (1)| 2755 / (1)
SECURITY UPRIGHT| 2756 / (1)| 2943 / (1)| 2756 / (1)| 2943 / (1)
LOCKDOWN CHANNEL| 2760 / (1)| 2760 / (1)| 2761 / (1)| 2761 / (1)
SCREW, 10-24 X 3/4| 0077 / (1)| 0077 / (1)| 0077 / (1)| 0077 / (1)
PADLOCK| 1503 / (2)| 1503 / (2)| 1503 / (3)| 1503 / (3)
VALVE LOCKING BOX| 3203 / (2)| 3203 / (2)| 3203 / (4)| 3203 / (4)
LOCKING BAR| 3202 / (1)| 3202 / (1)| 3202 / (2)| 3202 / (2)
CAP NUT| 0053 / (2)| 0053 / (2)| 0053 / (2)| 0053 / (2)
5/16 SS SCREW| 0061 / (2)| 0061 / (2)| 0061 / (2)| 0061 / (2)
SECURITY CLAMP| 2754 / (1)| 2754 / (1)| 2754 / (1)| 2754 / (1)

Tools required: 1 regular blade screwdriver, 1 Phillips screwdriver
Instructions:
UNPLUG MACHINE BEFORE INSTALLATION

1. Remove all bowls from unit.
2. Remove the left side panel and back panel.
3. Clip security bracket over the back lip of top tray between the bowl indentations. (see drawing)
4. Reassemble back and side panel. The back panel fits over the security bracket.
5. Situate the security clamp over the drip lip and tighten the screw (#0077), so the tab, located on the back of the security clamp, slides into the security bracket’s slot. (see drawing)
6. Bolt the security upright onto the security clamp using 2 cap nuts and 5/16 SS screws provided. (see drawing)
7. Reassemble the bowls on the unit.
8. Place the lockdown channel on top of bowls, making sure the lockdown channel’s opening slips into the security upright’s notch.

Valve Locking Device Installation Steps

1. Place locking box underneath bowl where valve protrudes.
2. Insert locking bar through the slits on each side of the locking box.
   • For Models E27 and E29 put the locking bar through both boxes.
   • For Models E47 and E49 put the locking bar through two of the locking boxes from the center with the lock on the outside. Next, install the two other boxes from the outside to the center.
3. Place the padlocks into the hole on each locking bar and lock. NOTE: Kit designed for “cup activated” handle (pictured). Kit will not work with “non-contact” handle.

SERVICE

BASE ASSEMBLY COMPONENTS (Refrigerated Unit)

INSTALLING PUMP AND FAN MOTORS: For All Models

Tools Required: Phillips screwdriver

1. Disconnect from power.
2. Remove cabinet panels.
3. Disconnect wires leading from motor to terminal board and/or switch.
4. Loosen bolts holding motor in place and replace with new motor.
   • NOTE: Loosen bolts that hold top tray to frames for easier pump motor installation. Retighten bolts after reassembly.
5. Connect wires from new motor to terminal board and switch.
6. Replace cabinet panels.
   • NOTE: When installing or repairing the pump it is important to adjust the magnetic lock. On page 5 are the instruc-tions that should be followed for adjusting the magnetic lock (See Figure N).

REPLACEMENT OF COMPRESSOR OVERLOAD AND RELAY: (Figure Q)

For Standard, Whipper and Mini Models

1. Disconnect from power and remove front panel.
2. Remove plastic cover (A) and lock wire (E27s have a nut to unscrew) (B) from compressor housing and note positions of overload (C), relay (D) and wiring.
3. Disconnect overload (C) from housing and wires, put overload spring clip (E) on new overload, then rewire and replace in proper position on compressor.
4. Pull off relay (D) and disconnect wires, then rewire and push new relay onto the compressor terminals (F).
5. Replace plastic cover (A) and lock wire (B), front panel of dispenser and service cord to power supply.

REPLACEMENT OF TEMPERATURE CONTROL (PART # 1059)

Tools Required: Phillips Screwdriver; Grease or Petroleum Jelly; Putty or similar substance

1. Unplug unit.
2. Remove front panel and side panel, located on the switch side, to access the temperature control mounting screws, located on the front right corner of the frame.
3. Remove the two (2) terminals to the control. Remove the two (2) screws holding the control to the frame.
4. Pull the control tube out of the evaporator, noting its direction and length it was inserted into the evaporator.
5. Straighten the new tube out and lubricate it with grease or petroleum jelly if possible.
6. Slide the control into the copper tube inside the evaporator.
7. Make sure the control slides into the tube the same distance as the old one. Reseal the opening with putty or a similar substance.
8. Bend excess tubing away from the fan blade.
9. Reassemble the terminals, screws and panels.
10. The control is in approximate calibration and the bowl temperature should be between 35 and 40 degrees. Minor adjustments can be made by turning the cut in/cut out adjustments screws on the control side

MAGNETIC LOCK

Magnetic Lock Problems

If a unit is not spraying, check the following:

• a) The impeller must spin freely when the bearing sleeve is held between the thumb and the forefinger,
• b) The impeller should turn when assembled and the motor switch is turned “ON”.
• c) The pump motor runs without the impeller in place.
• d) The air-gap between the drive magnet and the impeller is too great, causing a loss of “magnetic lock”.
• NOTE: When adjusting the drive magnet on the pump motor shaft, place the drive magnet assembly as high as possible and still leave 1/16” clearance between the magnet and the underside of the top tray. The spacers on the motor bracket may be removed first for easier access.

Magnetic Lock Adjustment

1. Remove the pump motor assembly from the unit by loosening the (2) pump motor bolts with a 7/16 wrench. (To remove the left pump motor assembly on a D25, you will have to remove the (2) bolts that connect the frame to the top tray on the left side and raise the frame slightly to slide the motor out.)
2. With a 3/32 Allen Wrench, loosen the (2) set-screws on the drive magnet and raise the magnet. The magnet should be as close as possible to the evaporator cover without rubbing. Tighten the set-screws and replace the pump motor assembly.

TOP TRAY ASSEMBLY STEPS (EVAPORATOR ASSEMBLY)

1. Unplug the unit.
2. Remove all panels.
3. Remove 4 tray mounting bolts in upper corners.
4. Evacuate refrigerant.
5. Disconnect pump motor wires.
6. Unsolder suction line and capillary tube.
7. Replace filter drier.
8. Swap pump motor assemblies to new evaporator assembly.
9. Reassemble.
10. Evacuate and charge system.

REFRIGERATION TEST

Trouble Shooting Guide

No or partial Refrigeration:

Compressor Runs

Note: Unit must spray or agitate properly to obtain cooling

| •  Not clear air flow

•  Condenser clogged with dust or lint

•  Faulty fan motor

•  Loss of refrigerant

•  Fan blade hitting wires or tubing

| •  Provide 6” clearance on sides and back

•  Remove front panel and clean out all lint and dust . Use vacuum cleaner or bottle brush.

•  Replace motor

•  Return to factory – call for RMA.

•  Bend wires or tubing to clear.

No Refrigeration:

Compressor Does Not Run Note: Unit must spray or agitate properly to obtain cooling

| •  Defective compressor overload protector

•  Compressor cycles on overload protector

•  Faulty refrigeration switch

•  Temperature control open

•  Faulty electrical connection

•  After checking all of above, if compressor doesn’t run

| •  Replace.

•  Check for low line voltage. Then check relay and overload and replace if necessary.

•  Replace switch.

•  Replace temperature control.

•  Locate and correct.

•  Return to factory – call for RMA.

No Spray or Agitation:

Spray Motor Runs

| •  Pump impeller does not spin; check for worn

bearing sleeve and/or impeller (impeller rubbing on stainless steel evaporator)

•  Pump impeller does not spin freely on bearing sleeve.

•  Impeller chatters but does not spin properly

| •  Replace sleeve and/or impeller.

•  Clean impeller bearing. Ream out impeller bearing if necessary. Impeller must spin freely on bearing sleeve.

•  Raise drive magnet higher on motor shaft, but not high enough to rub.

No Spray: Spray Motor

Doesn’t Run

| •  Loose electrical connection to motor

•  Faulty spray switch

•  Faulty motor

•  Drive magnet binds on plastic evaporator cover

| •  Locate and correct

•  Replace spray switch

•  Replace motor

•  Relocate magnet (NOTE: Magnet should be about 1/16” from plastic to prevent binding or rubbing.)

Leaky Bowl| •  Gasket improperly installed

•  Worn or nicked bowl gasket

•  Ordinary condensation build-up

| •  Reinstall gasket. Check directions for

bowl assembly.

•  Replace gasket

•  Keep drip pan attached to catch condensation.

Noisy Unit| •  Worn bearings in either fan or pump motor

•  Bent fan blade

•  Pump impeller and/or sleeve chattering

| •  Replace motor(s)

•  Re-bend fan blade to correct alignment

•  Replace impeller and/or sleeve

Unit Does Not Heat| •  Loose electrical connection to heating

element

| •  Locate and correct
Unit Overheats| •  Faulty thermostat| •  Replace thermostat

• If you still need help, call an authorized dealer in your area or Grindmaser Corporation’s Technical Service Department. You can reach Technical Service at 800-425-4776 Monday-Friday, 8:00 AM-6:00 PM Eastern Standard Time. Please have the model and serial number ready so that accurate information can be given.
• Prior authorization must be obtained from Grindmaster Corporation’s Technical Service Department for all warranty claims.

Exploded View

Standard and Whipper Models (D15, D25, D35, & WD)

Parts List

Standard and Whipper Models

ITEM

| DESCRIPTION

BOWL ASSEMBLY PARTS

| D15 WD15

3/4

| D25 WD25

3/4

| D35 WD35

3/4

| D155 WD155

3/4

| D255 WD255

3/4

| D355 WD355

3/4

---|---|---|---|---|---|---|---
| BOWL (5 GAL)| 1288| 1288| 1288| 1288| 1288| 1288
| BOWL (3 GAL)| 1090| 1090| 1090| 1090| 1090| 1090
2| BOWL COVER (SINGLE WALL)| 1116| 1116| 1116| 1116| 1116| 1116
BOWL COVER (DOUBLE WALL)| 2240| 2240| 2240| 2240| 2240| 2240
3| BOWL GASKET| 1013| 1013| 1013| 1013| 1013| 1013
4| SPRAY TUBE (5 GAL)| 1261| 1261| 1261| 1261| 1261| 1261
| SPRAY TUBE (3 GAL)| 1092| 1092| 1092| 1092| 1092| 1092
5| PUMP COVER (RED OR BLACK IMPELLER) (USE W/ SPRAY TUBE)| 1735| 1735| 1735| 1735| 1735| 1735
| PUMP COVER (BLUE IMPELLER)| 1741| 1741| 1741| 1741| 1741| 1741
5| AGITATOR (RED OR BLACK IMPELLER) (CIRCULATES FROM BOTTOM)| 1740| 1740| 1740| 1740| 1740| 1740
| AGITATOR (BLUE IMPELLER)| 1742| 1742| 1742| 1742| 1742| 1742
6| WASHER (LOCK DOWN S.S.)| 1734| 1734| 1734| 1734| 1734| 1734
7| BEARING SLEEVE S.S.| 3220| 3220| 3220| 3220| 3220| 3220
8| IMPELLER, MAGNETIC, MOLDED| 3587| 3587| 3587| 3587| 3587| 3587
9| VALVE W/O’RING (STANDARD)| 1010A| 1010A| 1010A| 1010A| 1010A| 1010A
| VALVE W/ O’RING (WHIPPER)| 2977A| 2977A| 2977A| 2977A| 2977A| 2977A
10| O’RING FOR VALVE| 1012| 1012| 1012| 1012| 1012| 1012
11| HANDLE STANDARD (CUP ACTIVATED)| 2266| 2266| 2266| 2266| 2266| 2266
| HANDLE STANDARD (NON-CUP CONTACT)| 2484| 2484| 2484| 2484| 2484| 2484
| HANDLE – WHIPPER| 2955| 2955| 2955| 2955| 2955| 2955
34| SPRING – WHIPPER| 1929| 1929| 1929| 1929| 1929| 1929
| CHASSIS CABINETRY| | | | | |
12| BACK PANEL – STANDARD| 2312| 2280| 2315| 2312| 2280| 2315
| BACK PANEL – WHIPPER| 2805| 2356| 2507| 2805| 2356| 2507
13| FRONT PANEL – STANDARD| 2640| 2278| 2276| 2640| 2278| 2276
| FRONT PANEL 1 WHIPPER| 2845| 2350| 2506| 2845| 2350| 2506
| FRONT PANEL 2 WHIPPERS| N/A| 2351| 2505| N/A| 2351| 2505
| FRONT PANEL 3 WHIPPERS| NIA| N/A| 2504| NIA| N/A| 2504
14| LEFT SIDE PANEL -3 (STAINLESS STEEL)| 2261| 2261| 2261| 2261| 2261| 2261
| LEFT SIDE PANEL -4 (HIGH-IMPACT PLASTIC)| 2270| 2270| 2270| 2270| 2270| 2270
15| RIGHT SIDE PANEL -3 (STAINLESS STEEL)| 3400| 3401| 3401| 3400| 3401| 3401
| RIGHT SIDE PANEL -4 (HIGH-IMPACT PLASTIC)| 3397| 3398| 3398| 3397| 3398| 3398
16| DRIP PAN -3 (STAINLESS STEEL)| 2243| 2243| 2243| 2243| 2243| 2243
| DRIP PAN -4 (HIGH-IMPACT PLASTIC)| 2231| 2231| 2231| 2231| 2231| 2231
17| DRIP PAN COVER -3 (STAINLESS STEEL)| 2305| 2305| 2305| 2305| 2205| 2205
| DRIP PAN COVER -4 (HIGH-IMPACT PLASTIC)| 2232| 2232| 2232| 2232| 2232| 2232
19| TRAY(EVAP. ASSY)STANDARD| 5641| 2462| 2463| 5641| 2462| 2463
| TRAY (EVAP. ASSY) WHIPPER| 5641| 5552| 5549| 5641| 5552| 5549
20| LEG TIP (4)| 1822| 1822| 1822| 1822| 1822| 1822
33| LEG| 1821| 1821| 1821| 1821| 1821| 1821
| ELECTRICAL COMPONENTS| (115-60)| (230-50)| (115-60)| (230-50)| (115-60)| (230-50)
(BOTH -3 & -4 UNITS)| D-15| D-155| D-25      D-255      D-35 D-355
| | WD-15| WD-155| WD-25| WD-255| WD-35| WD-355
21| PUMP MTR & DRIVE ASSY (STANDARD)| 1370| 1956| 1345| 1955| 1345| 1955
| PUMP MTR & DRIVE ASSY(WHIPPER)| 2113| 3295| 1345| 1955| 1345| 1955
22| MAGNET DRIVE ASSY| 1733| 1733| 1733| 1733| 1733| 1733
23| PUMP MOTOR-ONLY (STANDARD)| 1351| 1594| 1068| 1122| 1068| 1122
| PUMP MOTOR-ONLY (WHIPPER)| 1655| 3287| 1068| 1122| 1068| 1122
32| FAN MOTOR-ONLY| NIA| N/A| 1336| 1584| 1336| 1584
24| FAN BLADE| 1273| 1273| | 1459| 1459|
25| FAN MOTOR BRACKET| N/A| N/A| 3370| 3370| 1338| 1338
26| ON / OFF SWITCH| 3373| 3373| 3373| 3373| 3373| 3373
28| COMPRESSOR 134A| 3251| 3247| 3245| 3250| 3253| 3248
28A| COMPRESSOR RELAY| 2436| 3308| 3298| 3299| 2430| 2998
28B| OVERLOAD| 3301| 2441| 1179| 3309| 1487| 2997
29| CONDENSER| 3352| 3352| 3371| 3371| 3508| 3508
30| TEMP CONTROL| 1059| 1059| 1059| 1059| 1059| 1059
31| SERVICE CORD| 1072| 1148| 1072| 1148| 1205| 1148
| •  NOT AVAILABLE FROM THAILAND| | | | | |

Standard Whipper Components

WHIPPER COMPONENTS

WHIPPER COMPONENTS (115-60) (230-50) (115-60) (230-50) (115-60) (230-50) (BOTH -3 & -4 UNITS) WD-15 WD-155 WD-25 WD-255 WD-35 WD-355

1. WHIPPER PUMP MOTOR 1936 2092 1936 2092 1936 2092
2. PLATE BACK-UP SWITCH HOLDER 2358 2358 2358 2358 2358 2358
3. SWITCH ROCKER WHIPPER 1931 1931 1931 1931 1931 1931
4. WASHER SLINGER (HARD) 2979 2979 2979 2979 2979 2979
5. BASE WHIPPER (WITH SEAL) 2982A 2982A 2982A 2982A 2982A 2982A
6. BEARING, WHIPPER 3503 3503 3503 3503 3503 3503
7. IMPELLER (4-BLADE) 1980 1980 1980 1980 1980 1980
8. HOUSING BLENDER 1298 1298 1298 1298 1298 1298
9. HOUSING BUTTON 1416 1416 1416 1416 1416 1416
10. ADAPTER INLET WHIPPER 2497 2497 2497 2497 2497 2497
11. O-RING 2981 2981 2981 2981 2981 2981

Exploded View Mini Models (E27/9 or E47/9)

Exploded View and Parts List HD15 – Heated Models

Super Bowl (D112) Bowl Assembly Parts

and all WD models

2232| Plastic Drip Tray Grid| D15, D25, D35, E27, E47, D112, HD15,

and all WD models

2243| Stainless Steel Drip Tray| D15, D25, D35, E27, E47, D112, HD15,

and all WD models

2266| Dispense Valve Handle| All Standard (non-whip)
2305| Stainless Steel Drip Tray Grid| D15, D25, D35, E27, E47, D112, HD15,

and all WD models

2484| Handle, Non Cup Contact| All Standard (non-whip)
3225| Bearing Sleeve| All
3587| Impeller (black)| All D, HD, and WD models

Wiring Diagrams

Standard Models 115V & 220V

for Mini Models (115V & 220V)

Whipper Models

for Heated Models (HD15 & WHD15) 115V/60Hz and 230V/50Hz

Refrigeration Schematic

CAP TUBE SPECIFICATIONS

Model| OD| ID| Length| GCS

Part #

D15| .073| .031| 76”| 2308
D25| .087| .036| 60”| 1324
D25| .088| .036| 52”| 2968
D35| .093| .042| 66”| 3361
D112| .097| .042| 97”| 1199
WD35| .093| .042| 66”| 3361
REFRIGERANT CHARGE FOR CRATHCO DISPENSERS

1 oz = 28.34952 grams
| grams| ounces|
D15| 89| 3.1| 1/6 hp
D155/6| 97| 3.4|
D25| 190| 6.7| 1/5 hp
D255/6| 190| 6.7|
D35/D355| 197| 6.9| 1/3 hp
E17| 50| 1.8|
E27| 120| 4.2| 1/6 hp
E275/6| 89| 3.1|
E47| 161| 5.7| 1/5 hp
E475/6| 161| 5.7|
D112| 196| 6.9| 1/4 hp
D1125| 196| 6.9|

• Grindmaster® Coffee Grinders and Brewers
• Espressimo® Espresso Machines
• Crathco® Hot Beverage Dispensers
• Crathco® Cold and Frozen Beverage Dispensers
• American MetalWare® Coffee and Tea Systems
• Tel 502-425-4776
• Fax 502-425-4664
• 1-800-695-4500
• P.O. Box 35020
• Louisville, KY 40232
• USA
• www.grindmaster.com
• email: [email protected]

Documents / Resources

| GRINDMASTER CORPORATION GM-E49 Mini Beverage Dispensers [pdf] Instruction Manual
Mini, Standard, Heated, Whipper and Super Bowl Models, GM-E49, GM-E49 Mini Beverage Dispensers, Mini Beverage Dispensers, Beverage Dispensers, Dispensers
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References

• Grindmaster - Crathco - Cecilware Pro

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