A-100NVP Variable Speed Peristaltic Injector Pump

Product Information

The A-100NVP and A-100NFP models are variable speed peristaltic
injector pumps designed to inject polymers and compatible fluid
solutions into piping systems. These pumps are equipped with
external input control circuitry, allowing the pump’s output to be
externally controlled by either a 4-20mA input signal, a 0-10V DC
input signal, or a pulsed frequency input signal.

Specifications

• Maximum Working Pressure: 65 psig / 4.5 bar (most models)

• Maximum Fluid Temperature: 130o F / 54o C

• Ambient Temperature Range: 14 to 110o F / -10 to 43oC

• Duty Cycle: Continuous

• Adjustment Range:

  • 14 & 30 RPM with -1T, -2T tubes: 5-100% of speed (20:1
    turndown)

  • All other models: 10-100% (10:1 turndown)

• Maximum Solids: 50% by volume

• Maximum Viscosity: 5,000 Centipoise

• Maximum Suction Lift: up to 30 ft. water

• Power Requirements:

  • 108/130Vac 60Hz 40 Watts
  • 208/250Vac 40Hz 40 Watts
  • 208/250Vac 60Hz 45 Watts

• Dimensions: 6-1/8 H x 10-1/8 W x 9 D

• Weight:

  • A-100NVP: 12 lb. (5.4 kg.)
  • A-100NFP: 8 lb. (3.6 kg.)

Features

The A-100N Polymer Peristaltic Metering Pump features
include:

• Variable speed control
• External input control circuitry
• Continuous duty cycle
• Wide adjustment range
• High maximum working pressure
• Ability to handle solids and high viscosity fluids
• Maximum suction lift of up to 30 ft. water
• Multiple power options
• Compact and lightweight design

Unpacking

When unpacking your pump, ensure that the following items are
included:

• 1 – Injector pump with 2 pump tube assemblies
• 1 – Suction tube strainer
• 1 – Ceramic tubing weight
• 1 – 5′ Length of clear PVC suction tubing
• 1 – 5′ Length of opaque LLDPE discharge tubing
• 1 – Injection fitting with internal back-flow check valve
• 1 – Mounting hardware kit
• 1 – Shroud (weather proof cover, see page 16)

Installation

Before installing and servicing the pump, make sure to wear
proper eye and skin protection.

Mounting Location

Follow these guidelines for choosing the mounting location:

• Choose a location near the chemical supply tank, chemical
  injection point, and electrical supply.

• While the pump is designed to withstand outdoor conditions, it
  is recommended to install it in a cool, dry, well-ventilated
  location.

• Mount the pump to a secure surface or wall using the provided
  hardware. Avoid mounting on drywall with anchors; instead, mount to
  a solid surface.

• Place the pump close to the injection point and keep the outlet
  (discharge) tubing as short as possible to minimize back
  pressure.

• Ensure that the solution tank is sturdy and covered to reduce
  fumes. Do not mount the pump directly over the tank to prevent
  damage from chemical fumes. Mount it off to the side or at a lower
  level than the chemical container.

• If you mount the pump lower than the chemical container, it
  will gravity feed the chemical into the pump, reducing output error
  due to increased suction lift. However, you must install a shut-off
  valve, pinch clamp, or other means to halt the gravity feed during
  servicing.

®
MODELS A-100NVP & A-100NFP
Variable Speed Peristaltic Injector Pump
Operating Manual
5300 Business Drive Huntington Beach, CA 92649
USA Phone: 714-893-8529 FAX: 714-894-9492 E mail: sales@blue- white.com or techsupport@blue-white.com
Website: www.blue-white.com

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TABLE OF CONTENTS
1 …..Introduction.. ……. ……. ……. ……. ……. ……. ……. ……. ……. ……. ……. …….2 2 …..Specifications …………… …………… …………… …………… …………… ……………3 3 …..Features……… …………… …………… …………… …………… …………… ……………3 4 …..Unpacking….. …………… …………… …………… …………… …………… ……………3 5 …..Installation …. …………… …………… …………… …………… …………… ……………4
5.1 ..Mounting location.. …………… …………… …………… …………… ……………4 5.2 ..Input power connections (A-100NVP) .. …………… …………… ……………5 5.2.1 ..External input/output signal connections (A-100NVP) …. ……………6 5.3 ..Input power connections (A-100NFP)… …………… …………… ……………8 5.3.1 ..Optional output signal connection (A-100NFP) …………… ……………10 5.4 ..How to install the tubing and fittings …. …………… …………… ……………12 6 …..How to operate the A-100N Polymer Pump ………….. …………… ……………13 6.1 ..Description of Pump Output Adj. Controls (A-100NVP)…… ……………13 6.1.1..Mode 1 – Manually Adjusting the output……….. …………… ……………14 6.1.2..Mode 2 – 4-20 mA input …. …………… …………… …………… ……………15 6.1.3..Mode 3 – 0-10 VDC input. …………… …………… …………… ……………16 6.1.4..Mode 4 – Frequency/Pulse (Hz) input …………… …………… ……………18 6.2 ..How to adjust the output (A-100NFP)… …………… …………… ……………20 7 …..Alarms……….. …………… …………… …………… …………… …………… ……………21 7.1 ..TFD+ – Enhanced Tube Failure Detection system. …………… ……………21 7.2 ..FVS – Flow verification System ………… …………… …………… ……………22 8 …..How to maintain the pump ……… …………… …………… …………… ……………23 8.1 ..Routine inspection and cleaning ………… …………… …………… ……………23 8.2 ..How to clean and lubricate the Pump …. …………… …………… ……………23 8.3 ..500 hour service warning timer …………. …………… …………… ……………23 8.4 ..How to replace the pump tube …………… …………… …………… ……………24 Replacement pump tube part numbers ….. …………… …………… ……………25 Replacement parts drawing (A-100NVP) .. …………… …………… ……………26 Replacement parts list (A-100NVP) ……….. …………… …………… ……………27 Replacement part drawing (A-100NFP) …. …………… …………… ……………28 Replacement parts list (A-100NFP)………… …………… …………… ……………29 Warranty information . …………… …………… …………… …………… ……………30

1.0 Introduction
Congratulations on purchasing the A-100N Polymer Peristaltic Metering Pump. The A-100N Polymer Pump is designed to inject polymers and compatible fluid solutions into piping systems. The A-100N Polymer Pump is equipped with external input control circuitry which allows the pumps output to be externally controlled by either a 4-20mA input signal, a 0-10V DC input signal or a pulsed frequency input signal.

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2.0 Specifications

Maximum Working Pressure

65 psig / 4.5 bar (most models)

Maximum Fluid Temperature

130o F / 54o C

Ambient Temperature Range

14 to 110o F / -10 to 43oC

Duty Cycle

Continuous

Adjustment Range

14 & 30 RPM with -1T, -2T tubes 5-100% of speed (20:1 turndown)

All other models

10-100% (10:1 turndown)

Maximum Solids

50% by volume

Maximum Viscosity

5,000 Centipoise

Maximum Suction Lift

up to 30 ft. water

Power Requirements

108/130Vac 60Hz 40 Watts,

208/250Vac 40Hz 40 Watts,

208/250Vac 60Hz 45 Watts

Dimensions

6-1/8″ H x 10-1/8″ W x 9″ D

Weight

A-100NVP

12 lb. (5.4 kg.)

A-100NFP

8 lb. (3.6 kg.)

3.0 Features
! Peristaltic Pump Tube does not require valves. ! Self priming under maximum pressure. Cannot vapor lock. ! High outlet pressure capability of 100 psig (most models). ! High inlet suction lift capability of 30 feet. ! Enhanced Tube Failure Detection (TFD+) system. ! Patented pump tube assembly design. ! Includes Flow Verification System (FVS) – sensor sold separately. ! 1 amp alarm relay (dry contact). ! Alarm and Service alert icon displays. ! Corrosion proof Valox housing. ! Tamper resistant electronic control panel cover.
4.0 Unpacking
Your pump package should contain the following: 1 – Injector pump with 2 pump tube assemblies 1 – suction tube strainer 1 – ceramic tubing weight 1 – 5′ Length of clear PVC suction tubing 1 – 5′ Length of opaque LLDPE discharge tubing 1 – Injection fitting with internal back-flow check valve 1 – Mounting hardware kit 1 – Shroud (weather proof cover see page 16)

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5.0 Installation
CAUTION: Proper eye and skin protection must be worn when installing and servicing the pump.

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Note: All diagrams are strictly for guideline purposes only. Always consult an expert before installing the pump into specialized systems. The pump should be serviced by qualified persons only.
5.1 Mounting Location
Choose an area located near the chemical supply tank, chemical injection point and electrical supply. Although the pump is designed to withstand outdoor conditions, a cool, dry, well ventilated location is recommended. Install the pump where it can be easily serviced.

! Mount the pump to a secure surface or wall using the enclosed hardware. Wall mount to a solid surface only. Mounting to drywall with anchors is not recommended.
! Mount the pump close to the injection point. Keep the outlet (discharge) tubing as short as possible. Longer tubing increases the back pressure at the pump tube.
! Your solution tank should be sturdy. Keep the tank covered to reduce fumes. Do not mount the pump directly over your tank. Chemical fumes may damage the unit. Mount the pump off to the side or at a lower level than the chemical container.
! Mounting the pump lower than the chemical container will gravity feed the chemical into the pump. This “flooded suction” installation will reduce output error due to increased suction lift. You must install a shut-off valve, pinch clamp or other means to halt the gravity feed to the pump during servicing.
! Be sure your installation does not constitute a cross connection with the drinking water supply. Check your local plumbing codes.
! Be sure to install a back-flow prevention check valve. ! An anti-syphon valve is not required. syphoning cannot occur.
INJECTOR MOUNTING

Floor Mount

Wall Mount

Drill .156 Dia. (5/32) For Self-Tap Screw

10 X 1″ Phillips Steel 4 Places

3-1/2″

7-5/8″ 7-3/8″

Drill .156 Dia. (5/32) For Self-Tap Screw

10 X 1″ Phillips Steel 2 Places

8-3/16″

Note: For wall-mounting, drill & thread into solid wood only.

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Injection / Check valve with 1/4″ and 1/2″ male pipe threads. Mount in upward position to prevent trapped gasses in the injection fitting.

TYPICAL INSTALLATION
Discharge Tube
MODE 1 % SPEED mA VDCHz
1000
ALARM SERVICE

Suction Tube

Fluid Container with cover

Ceramic Weight

Strainer

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R
Wall or shelf mount away from the top of the solution tank.

PARTS LOCATOR DRAWING

9

1 2

9

1 8

MODE 1
% SPEEDmA VDCHz
1000
ALARM SERVICE

6.0

Pumptube Assembly

Rotor Assembly

Slide Clamps** Control

Pumphead Cover

Control Cover Junction Box

Pumphead

Rear Plate

5.2 Input Power Connections (A-100NVP)
WARNING: Risk of electric shock.

! Be certain to connect the pump to the proper supply voltage. Using the incorrect voltage will damage the pump and may result in injury. The voltage requirement is printed on the pump serial label.
! Jumper pins on the circuit board are factory preset for the correct voltage. See page 7 Circuit Board Connections diagram for details.
! The pump is supplied with a ground wire conductor and a grounding type attachment plug (power cord). To reduce the risk of electric shock, be certain that the power cord is connected only to a properly grounded, grounding type receptacle.
Note: When in doubt regarding your electrical installation, contact a licensed electrician.

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5.2.1 External Input Signal Connections (A-100NVP)
The pump will accept any one of three different types of external input signals; 4-20 mA , 0-10 VDC, or pulse frequency (500 Hz maximum). The 4-20mA and 0-10 VDC loops must be powered. Two types of frequency inputs, AC sine waves (magnetic coils type outputs) and Digital Square waves (Hall Effect signals, contact closures), are acceptable. A jumper plug located on the circuit board is factory pre-set for AC sine wave signals, the jumper must be re-positioned when digital square wave signals are being used. See page 7, “Hz input jumper settings”

All wiring connections are to be made inside of the junction box located on the side of the pump. A liquid-tite connector is supplied and should be used for the external signal cable. The signal input wires are color coded to the type of signal being used.

SIGNAL INPUT/OUTPUT WIRE COLOR CODES (A-100NVP)

INPUT TYPE
4-20 mA (loop resistance = 250 ohm)
0-10 VDC
AC sine wave, TTL, CMOS
CONTACT (10v @ 2 mA max) HALL EFFECT, NPN ALARM RELAY
connect 2-conductor plug to either normally open (NO) (factory default) or normally closed (NC) side of receptacle. 1 AMP MAX @ 125VAC (24VDC)
FLOW VERIFICATION SENSOR
MOTOR ON SIGNAL 6-30V DC open collector output closed while motor is energized

WIRE COLOR CODE
BLUE (+) (non-powered) & BLACK (-) ORANGE (+) (non-powered) & BLACK (-)
WHITE (+) & BLACK (-) RED (+) & WHITE (-)
PURPLE & PURPLE
RED (+ 20VDC) BLACK (-)
YELLOW (signal) BROWN (+) & BLACK (-) pull-up resistor required – see schematic next page

PADDLEWHEEL SENSOR SIGNAL INPUT WIRING (A-100NVP)

PADDLEWHEEL SENSOR TYPE
HALL EFFECT SENSOR
AC SINE WAVE SENSOR

PADDLEWHEEL SENSOR WIRE COLOR CODE
RED (+) BLACK (-) BARE (signal)
RED (+) BLACK (-)

PUMP INPUT WIRE COLOR CODE
RED (+ 20VDC) BLACK (-)
WHITE (signal)
WHITE (+) BLACK (-)

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OPEN COLLECTOR MOTOR ON OUTPUT SCHEMATICS (A-100NVP)

OUTPUT SCHEMATIC (+) 6 to 30 Vdc
2K ohm resistor typical

TYPICAL EXAMPLE
Relay 50mA max coil

MAX (+) Vdc

LOAD

MA

50mA (-) Vdc

2K ohm (+) 24Vdc

(-) DC Ground

BROWN (+)

(-) 24Vdc BLACK
(-)

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CIRCUIT BOARD CONNECTIONS (A-100NVP)

EXTERNAL INPUT CABLE
ACCEPTABLE CABLE JACKET RANGE: .118 – .255 INCH .( 3,0 – 6,5 MM)
RED (+20VDC) BLACK (Ground) BLUE (4-20 mA input) ORANGE (0-10 VDC input) WHITE (frequency input) YELLOW (verification sensor input) BROWN (motor-on contact output)
PURPLE X2 (alarm relay contacts)

Hz INPUT JUMPER SETTINGS Located under connector
AC sine waves Digital square waves Jumper Not Installed Jumper Installed (open – factory default)
INPUT SIGNAL CONNECTOR 7 wire bundle
AC LINE VOLTAGE SETTINGS

220 110 110

JUNCTION BOX
LIQUID-TIGHT CONNECTOR
ALARM OUTPUT (CONTACT CLOSURE)
normally open (NO) (factory default)
TUBE FAILURE SENSOR PROBE INPUT
2 Grey wires pump head sensors.

NO NC PROBE

TS
1 AMP 250VAC

MOTOR MOTOR AC LINE AC LINE RED (+) BLACK (-) NEUTRAL HOT

230 VAC One Jumper Installed
on center position (ends open)

115 VAC Two Jumpers Installed
on end positions (no open pins)

THERMAL SWITCH .187 push tab connectors
2 conductors

PROTECTOR FUSE 1 Amp, 250 Volt AC (Littlefuse #239001
or Equivalent)

DC MOTOR

RED (+) BLACK (-) Ground (green)

Hot Common Earth Ground (green)

AC Input Power

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5.3 Input Power Connections (A-100NFP)
WARNING: Risk of electric shock.

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Be certain to connect the pump to the proper supply voltage. Using the incorrect voltage will damage the pump and may result in injury. The voltage requirement is printed on the pump serial label.
The pump is supplied with either a ground wire conductor and a grounding type attachment plug (power cord) or a junction box for field wiring.

POWER CORD MODELS -To reduce the risk of electric shock, be certain that the power cord is connected only to a properly grounded, grounding
type receptacle.

JUNCTION BOX MODELS -To reduce the risk of electric shock, be certain that a grounding conductor is connected to the green grounding conductor located in the junction box.
Note: When in doubt regarding your electrical installation, contact a licensed electrician.

INPUT VOLTAGE
115VAC 60Hz 220VAC 50Hz 230VAC 60Hz
90VDC

MOTOR LEADWIRES

HOT LEADWIRE

NEUTRAL LEADWIRE

GROUND LEADWIRE

YELLOW

BLUE

GREEN

YELLOW

BROWN

GREEN

YELLOW (+) RED

RED (-) BLACK

GREEN GREEN

CIRCUIT BOARD SIGNAL IN/OUT CONNECTIONS

SYSTEM DESCRIPTION

WIRE COLOR CODE

FVS – FLOW VERIFICATION SENSOR INPUT Accepts a pulse signal from an optional sensor confirming that fluid is passing through the pump. Triggers and alarm output if fluid is not detected. TFD+ – ENH. TUBE FAILURE DETECTION SYSTEM INPUT Stops the motor and triggers an alarm output if fluid is detected in the pumphead. Triggers an alarm output if is detected.

RED (+ 20VDC) BLACK (-) YELLOW (signal)
GRAY & GRAY

AL – ALARM OPEN COLLECTOR OUTPUT The output (purple wire) sinks to DC ground when an alarm condition exists. 6-30Vdc collector voltage. 50mAdc maximum sinking current. MA – MOTOR ACTIVE OPEN COLLECTOR OUTPUT The output (brown wire) sinks to DC ground when the motor is de-energized. 6-30Vdc collector voltage. 50mAdc maximum sinking current.

PURPLE (+) & BLACK (-) BROWN (+) & BLACK (-)

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WIRING DIAGRAM (A-100NFP)

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NOTCH LOCATION INDICATES INPUT POWER REQUIREMENT
108/130 VAC 208/240 VAC

COMMON

AC INPUT

HOT

GROUND

POWER SWITCH

WHITE YELLOW
BLACK RED

DC MOTOR

(-) Vdc (+) 90 Vdc

SPEED ADJUSTMENT POTENTIOMETER
+TFD- +FVS-
SIG

– +- +
MA AL

PURPLE (+)

BLACK (-)

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5.3.1 Optional output signal connection (A-100NFP) – The pump
includes three optional external signal connections:

! FVS – FLOW VERIFICATION SENSOR INPUT Accepts a pulse signal from an optional sensor confirming that fluid is passing through the pump. Triggers and alarm output if fluid is not detected.
! AL – ALARM OPEN COLLECTOR OUTPUT The output (purple wire) sinks to DC ground when an alarm condition exists. 6-30Vdc collector voltage. 50mAdc maximum sinking current.
! MA – MOTOR ACTIVE OPEN COLLECTOR OUTPUT The output (brown wire) sinks to DC ground when the motor is deenergized. 6-30Vdc collector voltage. 50mAdc maximum sinking current.

All signal wires must be connected to the circuit board, located inside the pump enclosure, using connector plug wiring assemblies. A liquid-tight connector must be installed in the pump enclosure wall and the signal wires passed through the liquid-tight connector and secured. See pages 10 & 11 for wiring details.
1. Remove the rear enclosure panel. 2. Remove knock-out using a screwdriver. 3. Trim edge with a knife and remove sharp edges. 4. Install the provided liquid-tight connector. 5. Connect the connector plug to the circuit board.

1/2″ DIAMETER KNOCKOUT

LIQUID-TIGHT CONNECTOR Order part number 90008-199

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CIRCUIT BOARD SIGNAL CONNECTION (A-100NFP)

FVS – FLOW VERIFICATION SENSOR INPUT

T3
120 VAC
T4
230VAC
HOT T2
LOAD T1

– +- +
MA AL

TFD FVS
+-+ –
SIG

AL – OPEN COLLECTOR ALARM OUTPUT
MA – OPEN COLLECTOR MOTOR ACTIVE OUTPUT

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5.4 How To Install the Tubing and Fittings
CAUTION: Proper eye and skin protection must be worn when installing and servicing the pump.

A-100N

! Inlet Tubing – Locate the inlet fitting of the Pump Tube. Remove the tube nut. Push the clear PVC suction tubing onto the compression barb of the
fitting. Use the tube nut to secure the tube. Hand tighten only.

! Strainer – Trim the inlet end of the suction tubing so that

the strainer will rest approximately two inches from the bottom of the solution tank. This will prevent sediment

Tubing Suction 3/8″

from clogging the strainer. Slip the ceramic weight over the

end of the suction tube. Press the strainer into the end of

the tube. Secure the ceramic weight to the strainer. Drop the strainer into the solution tank.

Ceramic Weight

! Outlet Tubing – Locate the outlet fitting of the Pump Tube. Remove the tube nut. Push the opaque outlet
(discharge) tubing onto the compression barb of the fitting.
Use the tube nut to secure the tube. Hand tighten only.

Foot Strainer

Keep outlet tube as short as possible.

Pump Head

Outlet Adapter

MODE 1
% SPEED mA VDCHz
1000
ALARM SERVICE

Inlet Adapter

! Injection/Check Valve Fitting Installation – The Injection/Check valve fitting is designed to install directly into either 1/4″ or 1/2″ female pipe threads. This fitting will require periodic cleaning, especially when injecting fluids that calcify such as sodium hypochlorite. See section 7.0. Install the Injection/Check valve directly into the piping system. To prevent trapped gasses, install the fitting in an upward direction. Use PTFE thread sealing tape on the pipe threads. Push the opaque outlet (discharge) tubing onto the compression barb of the Injection/Check valve fitting. Use the tube nut to secure the tube. Hand tighten only.

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6.0 How To Operate The A-100N

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6.1 Description of Pump Output (A-100NVP) Adjustment Controls – Open the control panel
door by sliding the upper and lower slide clamps to the left.
! RUN/STANDBY Button 4 Press to start and stop the pump. The ARROW next to the word RUN will light when in the run mode. The ARROW next to the word STAND-BY will blink when in the stand-by mode. 4 Press to clear ALARM.

MODE 1
% SPEED mA VDCHz
1000
ALARM SERVICE

4 When pressed with the FIELD Button, initiates a 99 second prime cycle which temporarily overrides the mode setting and runs the pump motor at 100% speed. The ARROW next to the word PRIME will blink.
4 When pressed with the DIGIT button, resets the 500 hour service warning timer to zero.
4 When pressed with the MODE button, initiates the programming mode. The ARROW next to the word PROGRAM will blink.

! FIELD Button 4 In the programming mode, selects the digit to be changed. 4 When pressed with the DIGIT button, initiates the Flow Verification Sensor feature and allows programming the alarm delay from 1-256 seconds.

! DIGIT Button 4 In the programming mode, increases the selected digit. 4 When pressed with the MODE Button, toggles the display from % motor speed to input signal value.

! MODE Button 4 Used to select one of four operating modes.
Mode 1 – Manual Adjustment (external input disabled) Mode 2 – 4-20mA input Mode 3 – 0-10VDC input Mode 4 – Frequency (Hz) input

MODE 1
% SPEED mA VDCHz
1000
ALARM SERVICE

SLIDE CLAMP

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6.1.1 OPERATING MODE 1 – Output adjusted manually –
In this mode, the pump’s motor speed is adjusted manually using the front panel touch pad. The motor speed can be adjusted from 5-100%. To adjust the speed: 4 Set the pump for mode 1. Press the MODE button until MODE 1 is shown on the LCD display. The %SPEED icon will light. The large 3-DIGIT LCD will indicate the currently programmed percentage of speed. 4 Enter the programming mode. At the same time, press the RUN/STANDBY button and the MODE button. A blinking ARROW will point to the word PROGRAM indicating the program mode has been activated. 4 Press the FIELD button to select the digit to program. The digit will blink when selected. 4 Press the DIGIT button to change the selected digit. 4 Repeat until all digits are programmed. 4 To exit the programming mode, press the RUN/STANDBY button and the MODE button at the same time. The arrow next to the word PROGRAM will disappear.

RUN MODE 1

MODE 1
% SPEED
100

RUN PROGRAM STAND-BY PRIME MINIMUM MAXIMUM

PROGRAM MODE 1
constant speed % setting

MODE 1
% SPEED
000

RUN PROGRAM STAND-BY PRIME MINIMUM MAXIMUM

[ NOTE: If while in the program mode no buttons are pressed within 20 seconds, the circuitry will automati-
cally return to the run mode, without saving changes

6.1.2 OPERATING MODE 2 – Output adjusted by 4-20 mA input signal –
In this mode, the pump’s motor speed is adjusted automatically based on the value of the 4-20 mA input signal. Any motor speed can be assigned to either the minimum or maximum milliamp input values. However, the programmed minimum mA value must be less than the programmed maximum mA value. The ALARM and SERVICE icons will blink if the programming is in error. To assign the minimum and maximum motor speed and the minimum and maximum mA input signal values: 4 Set the pump for mode 2. Press the MODE button until MODE 2 is shown on the LCD display. The %SPEED or mA icon will light depending on the current display setting. The large 3-DIGIT LCD will indicate the current motor speed or the current mA

RUN MODE 2

MODE 2 mA
04.0

RUN PROGRAM STAND-BY PRIME MINIMUM MAXIMUM

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input value.

4 Enter the programming mode. At the same time, press the RUN/STANDBY and MODE buttons. A

PROGRAM MODE 2
% speed at the minimum input

blinking ARROW will point to the word PROGRAM indicating the program mode is activated. A blinking ARROW will point to the word MINIMUM indicating the minimum value is ready to be programmed. The %

MODE 2
% SPEED
000

RUN PROGRAM STAND-BY PRIME MINIMUM MAXIMUM

SPEED icon will blink indicating the percentage of

speed is ready to be programmed.

4 Enter the motor speed at the minimum mA input

signal value. Press the FIELD button to select the

digit to program. The digit will blink when selected.

4 Press the DIGIT button to change the selected digit.

4 Repeat until all digits are programmed.

4 Press the mode button. The % SPEED icon will stop

blinking and the mA icon will blink indicating the

minimum mA value is ready to be programmed. The

currently programmed minimum value is shown on

the 3-DIGIT LCD.

4 Enter the minimum mA input signal value. Note: this PROGRAM MODE 2

value must be less than the maximum mA input signal

minimum input value

value. Press the FIELD button to select the digit to program. The digit will blink when selected. 4 Press the DIGIT button to change the selected digit. 4 Repeat until all digits are programmed. 4 Press the mode button. The Ma icon will stop blinking

MODE 2 mA
04.0

RUN PROGRAM STAND-BY PRIME MINIMUM MAXIMUM

and the % SPEED icon will blink. The ARROW next

to the word MAXIMUM will blink indicating the

maximum value is ready to be programmed. The

currently programmed maximum motor speed value is

shown on the 3-DIGIT LCD.

4 Enter the motor speed at the maximum mA input signal value. Press the FIELD button to select the

PROGRAM MODE 2
% speed at the maximum input

digit to program. The digit will blink when selected. 4 Press the DIGIT button to change the selected digit. 4 Repeat until all digits are programmed. 4 Press the mode button. The % SPEED icon will stop

MODE 2
% SPEED
100

RUN PROGRAM STAND-BY PRIME MINIMUM MAXIMUM

blinking and the mA icon will blink indicating the

maximum mA value is ready to be programmed. The

currently programmed maximum value is shown on

the 3-DIGIT LCD.

4 Enter the maximum mA input signal value. Note: this PROGRAM MODE 2

value must be greater than the minimum mA input

maximum input value

signal value. Press the FIELD button to select the digit to program. The digit will blink when selected.. 4 Press the DIGIT button to change the selected digit.

MODE 2 mA
20.0

RUN PROGRAM STAND-BY PRIME MINIMUM

MAXIMUM

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4 Repeat until all digits are programmed. 4 Press the mode button. Programming is complete. 4 To exit the programming mode, press the RUN/STANDBY button and the
MODE button at the same time. The PROGRAM arrow will disappear.

Pump Motor Speed (%) Pump Motor Speed (%) Pump Motor Speed (%)

MODE 2 PROGRAMMING EXAMPLES

100 90 80
70 60 50 40
30 20 10 0
4

Example 4 4 mA = 0% OUTPUT 20 mA = 100% OUTPUT
6 8 10 12 14 16 18 20 Milliamp input (mA)

100 90 80
70 60 50 40
30 20 10 0
4

Example 4 4 mA = 100% OUTPUT 20 mA = 0% OUTPUT
6 8 10 12 14 16 18 20 Milliamp input (mA)

100 90 80
70 60 50 40
30 20 10 0
4

Example 4 4 mA = 20% OUTPUT 20 mA = 50% OUTPUT
6 8 10 12 14 16 18 20 Milliamp input (mA)

Note: Pump can be set from 0 – 100% motor speed in any input mode; however, actual working range of pump is from 10 – 100% motor speed, therefore motor may not start
to rotate below 10% motor speed.

6.1.3 OPERATING MODE 3 – Output adjusted by 0-10VDC input signal –
In this mode, the pump’s motor speed is adjusted automatically based on the value of the 0-10VDC input signal. Any motor speed can be assigned to either the minimum or maximum DC input signal values. However, the programmed minimum VDC value must be less than the programmed maximum VDC value. The ALARM and SERVICE icons will blink if the programming is in error. To assign the minimum and maximum motor speed and the minimum and maximum VDC input signal values: 4 Set the pump for mode 3. Press the MODE button until MODE 3 is shown on the LCD display. The % SPEED or VDC icon will light depending on the current display setting. The large 3-DIGIT LCD will indicate the current motor speed or the VDC input value. 4 Enter the programming mode. At the same time, press the RUN/STANDBY and MODE buttons. A blinking ARROW will point to the word PROGRAM indicating the program mode is activated. A blinking ARROW will point to the word MINIMUM indicating the minimum value is ready to be programmed. The % SPEED icon will blink indicating the percentage of speed is ready to be programmed.

RUN MODE 3

MODE 3 VDC
00.0

RUN PROGRAM STAND-BY PRIME MINIMUM MAXIMUM

PROGRAM MODE 3
% speed at the minimum input

MODE 3
% SPEED
000

RUN PROGRAM STAND-BY PRIME MINIMUM MAXIMUM

A-100N

Page 17

4 Enter the motor speed at the minimum VDC input signal value. Press the FIELD button to select the digit to program. The digit will blink when selected.
4 Press the DIGIT button to change the selected digit. 4 Repeat until all digits are programmed. 4 Press the mode button. The % SPEED icon will stop
blinking and the VDC icon will blink indicating the minimum VDC value is ready to be programmed. The currently programmed minimum value is shown on the 3-DIGIT LCD. 4 Enter the minimum VDC input signal value. Note: this value must be less than the maximum VDC input signal value. Press the FIELD button to select the digit to program. The digit will blink when selected. 4 Press the DIGIT button to change the selected digit. 4 Repeat until all digits are programmed. 4 Press the mode button. The VDC icon will stop blinking and the % SPEED icon will blink. The ARROW next to the word MAXIMUM will blink indicating the maximum value is ready to be programmed. The currently programmed maximum motor speed value is shown on the 3-DIGIT LCD. 4 Enter the motor speed at the maximum VDC input signal value. Press the FIELD button to select the digit to program. The digit will blink when selected. 4 Press the DIGIT button to change the selected digit. 4 Repeat until all digits are programmed. 4 Press the mode button. The % SPEED icon will stop blinking and the VDC icon will blink indicating the maximum VDC value is ready to be programmed. The currently programmed maximum value is shown on the 3-DIGIT LCD. 4 Enter the maximum VDC input signal value. Note: this value must be greater than the minimum VDC input signal value. Press the FIELD button to select the digit to program. The digit will blink when selected. 4 Press the DIGIT button to change the selected digit. 4 Repeat until all digits are programmed. 4 Press the mode button. Programming is complete. 4 To exit the programming mode, press the RUN/STANDBY button and the MODE button at the same time. The PROGRAM arrow will disappear.

PROGRAM MODE 3
minimum input value

MODE 3 VDC
00.0

RUN PROGRAM STAND-BY PRIME MINIMUM MAXIMUM

PROGRAM MODE 3
% speed at the maximum input

MODE 3
% SPEED
100

RUN PROGRAM STAND-BY PRIME MINIMUM MAXIMUM

PROGRAM MODE 3
maximum input value

MODE 3 VDC
10.0

RUN PROGRAM STAND-BY PRIME MINIMUM MAXIMUM

Page 18
6.1.4 OPERATING MODE 4 – Output adjusted by frequency (Hz) input signal –
In this mode, the pump’s motor speed is adjusted automatically based on the frequency (Hz) of the input signal (500 Hz max). Any motor speed can be assigned to either the minimum or maximum Hz input signals. However, the programmed minimum Hz value must be less than the programmed maximum Hz value. The ALARM and SERVICE icons will blink if the programming is in error. To assign the minimum and maximum motor speed and the minimum and maximum Hz input signal values: 4 Set the pump for mode 4. Press the MODE button until MODE 4 is shown on the LCD display. The % SPEED or Hz icon will light depending on the current display setting. The large 3-DIGIT LCD will indicate the current motor speed or the Hz input value. 4 Enter the programming mode. At the same time, press the RUN/STANDBY and MODE buttons. A blinking ARROW will point to the word PROGRAM indicating the program mode is activated. A blinking ARROW will point to the word MINIMUM indicating the minimum value is ready to be programmed. The % SPEED icon will blink indicating the percentage of speed is ready to be programmed. 4 Enter the motor speed at the minimum Hz input signal value. Press the FIELD button to select the digit to program. The digit will blink when selected. 4 Press the DIGIT button to change the selected digit. 4 Repeat until all digits are programmed. 4 Press the mode button. The % SPEED icon will stop blinking and the Hz icon will blink indicating the minimum Hz value is ready to be programmed. The currently programmed minimum value is shown on the 3-DIGIT LCD. 4 Enter the minimum Hz input signal value (to the nearest 10 Hz). Note: this value must be less than the maximum Hz input signal value. Press the FIELD button to select the digit to program. The digit will blink when selected. 4 Press the DIGIT button to change the selected digit. 4 Repeat until all digits are programmed. 4 Press the mode button. The Hz icon will stop blinking and the % SPEED icon will blink. The ARROW next to the word MAXIMUM will blink indicating the maximum value is ready to be programmed. The

A-100N

RUN MODE 4

MODE 4 Hz
000

RUN PROGRAM STAND-BY PRIME MINIMUM MAXIMUM

PROGRAM MODE 4
% speed at the minimum input

MODE 4
% SPEED
000

RUN PROGRAM STAND-BY PRIME MINIMUM MAXIMUM

PROGRAM MODE 4
minimum input value

MODE 4 Hz 000

RUN PROGRAM STAND-BY PRIME MINIMUM MAXIMUM

A-100N

Page 19

currently programmed maximum motor speed value is shown on the 3-DIGIT LCD. 4 Enter the motor speed at the maximum Hz input signal value. Press the FIELD button to select the digit to program. The digit will blink when selected. 4 Press the DIGIT button to change the selected digit. 4 Repeat until all digits are programmed. 4 Press the mode button. The % SPEED icon will stop blinking and the Hz icon will blink indicating the maximum Hz value is ready to be programmed. The currently programmed maximum value is shown on the 3-DIGIT LCD. 4 Enter the maximum Hz input signal value (to the nearest 10 Hz). Note: this value must be greater than the minimum Hz input signal value. Press the FIELD button to select the digit to program. The digit will blink when selected. 4 Press the DIGIT button to change the selected digit. 4 Repeat until all digits are programmed. 4 Press the mode button. Programming is complete. 4 To exit the programming mode, press the RUN/STANDBY button and the MODE button at the same time. The PROGRAM arrow will disappear.

PROGRAM MODE 4
% speed at the maximum input

MODE 4
% SPEED
82.5

RUN PROGRAM STAND-BY PRIME MINIMUM MAXIMUM

PROGRAM MODE 4
minimum input value

MODE 4 Hz
500

RUN PROGRAM STAND-BY PRIME MINIMUM MAXIMUM

Pump Motor Speed (%)

MODE 4 PROGRAMMING EXAMPLES

Example 1
0 Hz = 0% OUTPUT 500 Hz = 100% OUTPUT

Example 2
0 Hz = 100% OUTPUT 500 Hz = 0% OUTPUT

Example 3
0 Hz = 10% OUTPUT 175 Hz = 75% OUTPUT

100

100

100

Pump Motor Speed (%)

Pump Motor Speed (%)

75

75

75

50

50

50

25

25

25

0 0 100 200 300 400 500
Frequency input (Hz)

0 0 100 200 300 400 500 Frequency input (Hz)

0 0 100 200 300 400 500
Frequency input (Hz)

Motor Speed Resolution (%)

MOTOR SPEED ADJUSTMENT RESOLUTION

10

2.0

MOTOR SPEED RESOLUTION = MAXIMUM INPUT FREQUENCY

2.5

3.3

NOTE: Max Hz > 25 Hz is recommended

5.0

10

0 0 100 200 300 400 500 Max Frequency input (Hz)

Page 20
6.2 How to Adjust The Output (A-100NFP)
To adjust the pump output –
! The speed of the pumping mechanism is adjustable from 5 % through 100%.
To adjust the pump output –
! Slide the slide clamps to the left only far enough to open the control panel door.
! Turn the adjustment knob to the desired percentage of speed.

A-100N

A-100N
75%
BLUE-WHITE INDUSTRIES
SLIDE CLAMP

A-100N

Page 21

7.0 ALARMS –

7.1 TFD+ – Enhanced Tube Failure Detection system – The A-
100N Polymer Pump is equipped with an Enahnced Tube Failure Detection System which is designed to stop the pump and provide a contact closure output in the event the pump tube should rupture and fluid enters the pump head. This system is capable of detecting the presence of a large number of chemicals including Oil and Water Based Polymers, and many others. If the system has detected fluid, the pump tube must be replaced and the pump head and roller assembly must be thoroughly cleaned. Press the
RUN/STAND-BY and FIELD buttons at the same time (prime mode), to remove the Tubing failure pump tube. Thoroughly clean the pump head and roller assembly. Press the RUN/STAND-BY button to reset the system.

Fluid

Confirm Fluid Detection – To determine if your fluid solution will be detected by the system, remove the pump tube and roller assembly. Place a small amount of the chemical in the bottom of the pump head – just enough to cover the sensors. Turn on the pump. If the TFD+ system detects the fluid, the pump will stop after a five second confirmation period and the ALARM icon will light on the display. If the TFD+ system does not detect the chemical, the pump will continue to run after the confirmation period. Carefully clean the fluid out of the pump head being sure to remove all traces of chemical from the sensor probes. Press the RUN/STAND-BY button to clear the alarm condition and restart the pump. Contact Closure Alarm Output – A contact closure output (relay) is provided with the TFD+ system. The relay can be configured for normally open (factory default) or normally closed operation by properly positioning the connector plug on the circuit board (see page 7).
This Shroud is designed to weather proof this Peristaltic Pump. If the pump
is wall mounted the shroud is not necessary and will still be considered weather proof.

Floor Mount

Shroud

Wall Mount

Weather proof

Weather proof

Page 22

A-100N

7.2 FVS – Flow Verification System – (sensor sold separately) The
A-100N Polymer Pump is equipped with a Flow Verification System which is designed to stop the pump and provide a contact closure output in the event the sensor does not detect chemical during pump operation. This could indicate a clogged injection fitting, empty chemical solution tank, worn pump tube, loose tubing connection, etc. To allow the pump to clear any gasses that may have accumulated during stopper operation (such as with chlorine), an alarm delay time value from 1256 seconds must be programmed. Press the FIELD and DIGIT buttons at the same time to enter the delay value. Note: an alarm delay value of 000 disables the FVS system. Any other value (001-256) activates the FVS. The pump will stop, and the alarm mode activated, if no pulses are received by the pump and the alarm delay time period has ended. Press the STANDBY button twice to clear the alarm and restart the pump. The Flow Verification Sensor is sold as an optional accessory.

Confirm the FVS flow range – The Flow Verification Sensor (FVS) will only function within its operating range. Sensor model FV100-6V has an operating range of 30-300 ml/min (1-10 oz/min). If the pump’s output is less than 30 ml/min (0.5 ml/sec), the sensor will not detect chemical and a signal will not be sent to the pump.

SENSOR MODEL NUMBER
FV-100-6V FV-200-6V FV-300-6V FV-400-6V FV-500-6V FV-600-6V

OPERATING FLOW RANGE
(ml/min)
30-300 100-1000 200-2000 300-3000 500-5000 700-7000

Install the FVS Flow Sensor – The Flow Verification Sensor (FVS) should be installed on the inlet (suction) side of the pump tube. The sensor includes a PVC tubing insert, located inside the sensor’s female thread connection, that is designed to seal the sensor onto the pump tube inlet adapter. Thread the sensor onto the pump tube until the tubing insert is snug against the pump tube inlet fitting – do not over-tighten. Connect the red/white, black, and white wires from the sensor to the red, black, and yellow wires located in the pump’s junction box. See page 7.

Outlet Adapter

FVS Sensor

MODE 1
% SPEED mA VDCHz
1000
ALARM SERVICE

Inlet Adapter
Contact Closure Alarm Output – A contact closure output (relay) is provided with the FVS system. The relay can be configured for normally open (factory default) or normally closed operation by properly positioning the connector plug on the circuit board (see page 7).

A-100N
8.0 How to Maintain the Pump

Page 23

CAUTION: Proper eye and skin protection must be worn when installing and servicing the pump.

8.1 Routine Inspection and Maintenance
The pump requires very little maintenance. However, the pump and all accessories should be checked weekly. This is especially important when pumping chemicals. Inspect all components for signs of leaking, swelling, cracking, discoloration or corrosion. Replace worn or damaged components immediately.
Cracking, crazing, discoloration and the like during the first week of operation are signs of severe chemical attack. If this occurs, immediately remove the chemical from the pump. Determine which parts are being attacked and replace them with parts that have been manufactured using more suitable materials. The manufacturer does not assume responsibility for damage to the pump that has been caused by chemical attack.
8.2 How to Clean and Lubricate the Pump
The pump will require occasional cleaning and lubricating. The amount will depend on the severity of service.
]When changing the pump tube assembly, the pump head chamber, roller assembly and pump head cover should be wiped free of any dirt and debris.
]The pump head cover bearing may require grease periodically. Apply a small amount of grease (Aeroshell aviation grease #5 or equivalent) when necessary.
]Although not necessary, 100% silicon lubrication may be used on the roller assembly and tube assembly.
]Periodically clean the injection/check valve assembly, especially when injecting fluids that calcify such as sodium hypochlorite. These lime deposits and other build ups can clog the fitting, increase the back pressure and interfere with the check valve operation.
]Periodically clean the suction strainer.
]Periodically inspect the air vents located under the motor compartment and on the rear panel. Clean if necessary.
8.3 500 Hour Service Warning Timer
The A-100N Polymer Pump is equipped with a tube life warning timer. After approximately 500 hours of accumulated running time, the SERVICE icon will light. This is a reminder that the pump tube is nearing its minimum life expectancy and should be replaced. Your actual tube life will depend on many factors such as the chemical used, back pressure, temperature, viscosity, and motor RPM.

Page 24

A-100N

8.4 How to Replace the Pump Tube
The pump tube assembly will eventually break if not replaced. The tube has been designed for a minimum service life of 500 hours. However, the life of the tube is affected by many factors such as the type of chemical being pumped, the amount of back pressure, the motor RPM, temperature and others. The pump tube assembly must be inspected and replaced regularly.

Remove the Old Pump Tube – The pump roller assembly spins in a counter clockwise direction. The pump head inlet (suction) side is located at the bottom of the pump and the outlet (discharge) is located at the top of the pump head.

+ Release any pressure that may be in the discharge tubing.
+ Disconnect the suction and discharge tubes from the pump tube.

Outlet Adapter

Pump Head

+ Remove the pump head cover.

MODE 1
% SPEED mA VDCHz
1000

ALARM SERVICE

+ With the pump running, pull the inlet

fitting out of the pumphead. Guide the

tube counter clockwise away from the

rollers. Pull the outlet fitting out of the

pump head.

Inlet Adapter

Install the New Pump Tube – Be sure the pump head chamber is clean and free of any debris.
Remove and inspect the roller assembly. Be sure the rollers spin freely. If required, apply a small amount of grease to the pump head cover bearing.
+ With the pump running, insert the inlet (suction) side of the Pump Tube fitting into the pump head.
+ Carefully guide the Pump Tube into the pump head. Stretch the tube slightly and insert the outlet (discharge) fitting into the upper retaining slot in the pump head.
+ Place the clear cover on the pump head and secure with three screws.

A-100N
REPLACEMENT PUMP TUBE AND ROLLER ASSEMBLY PART NUMBERS

Page 25

Model Number
A1N0V-1T-P A1N1V-1T-P A1N3V-1T-P A1N3V-2T-P A1N2V-3T-P A1N3V-3T-P

Pump Tube Part Number
A1-1T A1-1T A1-1T A1-2T A1-3T A1-3T

Roller Assembly Part Number
71000-350 71000-350 71000-350 71000-350 71000-350 71000-350

Model Number
A1N0F-1T-P A1N1F-1T-P A1N3F-1T-P A1N3F-2T-P A1N2F-3T-P A1N3F-3T-P

Pump Tube Part Number
A1-1T A1-1T A1-1T A1-2T A1-3T A1-3T

Roller Assembly Part Number
71000-350 71000-350 71000-350 71000-350 71000-350 71000-350

49

37

38

45

39

48

17

A1-4T

A1-4T

36 31 30 40
15 16

22

21 42

24 23 26

27

25

29

28

12

6

2 3

BRUSH KIT 20
1

13

19

14

STANDBY

FIELD

DIGIT

99PSREICM.CEYCLE

MODE

1 = MANUAL

TUBE LIFERWEASREINTG TIMER 2 =I4N-2P0mUAT M 3 =O0-D10EVDC

4 = PULSE (Hz)

8
18 10

7
53 52 9

4 5 54

41

3

2

11

56 55

REPLACEMENT PARTS DRAWING (A-100NVP)

A-100N

Page 26

Item Part No

Description

Qty Item Part No

1 71000-489

Enclosure Back Plate With Gasket, Valox

1

2 90011-094

Washer, Mounting, #10 Stainless

2

3 90011-091 4 76001-001

Mounting Screw, #10 X 1.0″ Phillips Steel 4

Tubing Spacer A-100N digital

2

5 90010-036

Wire Nut, Blue

1

6 90006-580

Gasket, Enclosure Back Plate

1

7 A-023N-V-115 Circuit board A-100NV 115V

1

A-023N-V-230 Circuit board A-100NV 220V/230V

1

8 90010-235

Fuse, A-100NV Circuit Board, 1A 250VAC 1

9 71000-175

Power Cord, 115v60hz, Digital Models

1

71000-176

Power Cord, 220v50hz, Digital Models

1

71000-177

Power Cord, 230v60hz, Digital Models

1

10 70000-589

Cord Inlet Bushing

1

11 90003-559

Mounting Feet, Rubber

4

12 76001-000

Slide Clamp, Enclosure Rear

1

13 76000-999

Slide Clamp, Enclosure Front

1

14 76001-253

Enclosure A-100NV

1

15 90006-579

Gasket, Enclosure Front

1

16 90002-191

Door, Electronic Controls Cover

1

17 70002-250

Gearmotor, 14 Rpm, 24V DC

1

70002-251

Gearmotor, 30 Rpm, 24V DC

1

70002-252

Gearmotor, 45 Rpm, 24V DC

1

70002-253

Gearmotor, 60 Rpm, 24V DC

1

70002-254

Gearmotor, 125 Rpm, 24V DC

1

18 90010-246

Wire set w/plug, Alarm relay

1

19 90010-568

Wire set w/plug, TFD sensor

1

N/s 90010-247

Wire set w/plug, input signals

1

20 C-1814N-4

Motor Brush kit (2 ea), 24V DC

1

21 90011-023

Screw, Motor, 8-32 x .50

2

22 90010-244

Motor, 24V DC

1

23 90011-024

Screw, Green Ground, 8-32 x .25

1

24 90011-078

Washer, Ground Screw, #8 Star

1

25 90010-222

Wire, Motor ground, Digital Timers, Green 1

26 A-008-1

Gearbox, 14 Rpm

1

A-008-2 A-008-3 A-008-4 A-008-5 27 71000-488 28 C-324N 29 A-031 30 A1-1T A1-2T A1-3T 31 C-330-6 36 C-335-6 37 C-334-6 38 C-346 39 C-342-6 40 71000-350 41 90012-245 42 90011-074 45 A1-SXX-C 48 90011-160 49 A-014N-6A 52 90007-515 53 76001-254 54 90011-129 55 71000-133 56 90008-199

Description

Qty

Gearbox, 30 Rpm

1

Gearbox, 45 Rpm

1

Gearbox, 60 Rpm

1

Gearbox, 125 Rpm

1

Pumphead, w/ TFD polymer sensor

1

Screw, Pumphead, 10-32 X .50 Phil Pan Black 4

Spacer, Rotor

1

Tube, A-100N S/A -1T Flex-A-Thane®

1

Tube, A-100N S/A -2T Flex-A-Thane®

1

Tube, A-100N S/A -3T Flex-A-Thane®

1

Nut, Tube Compression Type, .37 O.D. Tubing 2

Tubing, Outlet, .37 O.D. X 5ft, Polyethylene 1

Tubing, Inlet, .37 O.D. X 5ft, Clear PVC

1

Weight, Inlet Tubing, Ceramic

1

Strainer, Inlet Tube, Polypropylene

1

Roller Assembly -1, -2, -3, -7 tubes

1

Label, A-100NV front panel controls

1

Washer, #8 splitlock

2

Cover, Pumphead With Sleeve Bearing

1

Screw, Pumphead Cover, 8-32 X .62 Cap

3

InjValve Assy, .5-.25 MPT X .37OD Tube 1

Bushing, Junction Box Connector, Alum.

1

Junction Box A-100NV

1

Screw, Cover, 6-32 X .25 Phil Pan SS Black 2

Cover, Junction Box with Gasket and Label 1

Connector Liquid-tight

1

REPLACEMENT PARTS DRAWING (A-100NVP)

Page 26

A-100N

49

37

38

45

39

48

A1-4T

A1-4T

36 31 30 40
15 16

22 59
DC MOTOR COMPLETE
17

BRUSH KIT 60
AC STATOR

18 19
21 20

22

24 23 26

27

25

29

28

12

6

13 14

50 51

58

Y PR

A-100N

25%

50%

75% 0%

QUALI T

ON

100%

O DUCT

BLUEI-WHITE

OFF O
INDUSTRIES

3 11

10 2

1 2 3

7 8
52 57
9

4
5
56 OPTIONAL JUNCTION BOX

53 54 55

REPLACEMENT PARTS DRAWING (A-100NFP)

A-100N

Page 28

Item Part No Description

Qty

1

71000-214 Enclosure Back With Gasket,

1

2

90011-094 Washer, #10 Stainless

2

3

90011-091 Screw, #10 X 1.0″ Phillips Steel

4

6

90006-580 Gasket, Back Plate, Neoprene

1

7

A-023N-B Percent timer (60 Sec), A-100NA

1

A-023N-H Percent timer (5 Sec), A-100NC

1

A-023N-F Percent timer (Spa), A-100NS

1

C-1817N-1 Speed Cntrl, A-100NF, 115V60

1

C-1817N-4 Speed Cntrl, A-100NF, 220V50

1

C-1817N-5 Speed Cntrl, A-100NF, 230V60

1

N/s 90010-036 Wire Nut, Blue

4

N/s 90010-037 Wire Nut, Orange

1

N/s 76001-030 Lead Wire, Blu/white, 115v

1

N/s 76001-031 Lead Wire, Red/white, 230v

1

N/s 76001-032 Lead Wire, Brn/white, 220v

1

N/s 76001-033 Lead Wire, Yellow, 220v

1

N/s 76001-034 Lead Wire, Black, 115v

1

9

90010-110 Power Cord, 115v60hz,

1

90010-196 Power Cord, 220v50hz,

1

90010-133 Power Cord, 230v60hz,

1

10 A-033N

Cord Inlet Bushing

1

11 90003-559 Mounting Feet, Rubber

4

12 76001-000 Slide Clamp, Enclosure Rear

1

13 76000-999 Slide Clamp, Enclosure Front

1

14 71000-187 Encl, Percentage models – P/Cord

1

71000-188 Encl, Fixed model “X” – P/Cord

1

71000-219 Encl, percentage models – J-box

1

71000-220 Encl, Fixed feed model “X” J-box 1

15 90006-579 Gasket, Enclosure Front, Neoprene 1

16 90002-191 Door, Electronic Controls Cover

1

17 70002-146 Gearmotor, 14 Rpm, 115v60hz

1

70002-147 Gearmotor, 30 Rpm, 115v60hz

1

70002-156 Gearmotor, 45 Rpm, 115v60hz

1

70002-159 Gearmotor, 60 Rpm, 115v60hz

1

70002-148 Gearmotor, 14 Rpm, 220v50hz

1

70002-149 Gearmotor, 30 Rpm, 220v50hz

1

70002-157 Gearmotor, 45 Rpm, 220v50hz

1

70002-160 Gearmotor, 60 Rpm, 220v50hz

1

70002-150 Gearmotor, 14 Rpm, 230v60hz

1

70002-151 Gearmotor, 30 Rpm, 230v60hz

1

70002-158 Gearmotor, 45 Rpm, 230v60hz

1

70002-161 Gearmotor, 60 Rpm, 230v60hz

1

Item Part No Description

Qty

70002-241 G/motor, V/S 14Rpm, 90VDC

1

70002-242 G/motor, V/S 30Rpm, 90VDC

1

70002-243 G/motor, V/S 45Rpm, 90VDC

1

70002-244 G/motor, V/S 60Rpm, 90VDC

1

18 90006-581 Fan, Motor, 2.25″ Diameter,

1

19 C-612PB

Bearing Bracket With Bearing

2

20

C-616PN

Rotor 14, 30RPM With Spacers

1

C-616PN-32 Rotor 45, 60RPM With Spacers

1

21 C-625

Screw, Motor, 14, 30RPM Phil

2

C-621-32

Screw, Motor, 45, 60RPM Phil

2

22 71000-211 Stator 14/30RPM, 115v Blu/Yel

1

71000-213 Stator 14/30RPM, 220v Brnt/yel

1

71000-212 Stator 14/30RPM, 230v Red/Yel

1

71000-466 Stator 45/60RPM, 115v Blut/Yel

1

71000-467 Stator 45/60RPM, 220v Brn/yel

1

71000-468 Stator 45/60RPM, 230v Red/Yel

1

90010-242 Motor, 90V Dc, model “F”

1

24 90011-078 Washer, Ground Screw, #8 Star

1

25 90010-126 Wire, ground, Green

1

26 A-008-1

Gearbox, 14 Rpm

1

A-008-2

Gearbox, 30 Rpm

1

A-008-3

Gearbox, 45 Rpm

1

A-008-4

Gearbox, 60 Rpm

1

27 76001-815 Pumphead, no TFD polymer sensor 1

71010-442 Pumphead, w/TFD polymer sensor 1

28 C-324N Screw, P/head, 10-32 X .50

4

29 A-031

Spacer, Rotor

1

30 A1-1T

Tube, A-100N S/A -1T Flex-A-Thane® 1

A1-2T

Tube, A-100N S/A -2T Flex-A-Thane® 1

A1-3T

Tube, A-100N S/A -3T Flex-A-Thane® 1

31 C-330-6

Nut, Tube, .37 O.D. Tubing

1

36 C-335-6

Tubing, Outlet, .37O.D.X5ft, Poly

1

37 C-334-6

Tubing, Inlet, .37O.D.X5ft, Pvc

1

38 C-346

Weight, Inlet Tubing, Ceramic

1

39 C-342-6

Strainer, Inlet Tube, Polypro

1

40 71000-350 Roller, -7 tubes (black rollers)

1

45 A1-SXX-C Cover, P/head With Bearing

1

48 90011-160 Screw, P/head Cover, 8-32 X .62

3

49 A-014N-6A Inj Valve, .5-.25 Mpt X .37 O.D.

1

50 90006-583 Motor Clip, 14, 30RPM

1

90006-601 Motor Clip, 45, 60RPM

1

51 90011-146 Screw, Motor Clip, 8-32 X .25

1

Item Part No Description

Qty

52 90007-515 Bushing, J-Box Connector, Alum.

1

53 76001-029 Junction Box, Valox

1

54 90011-129 Screw, 6-32 X .25 S Black

2

55 71000-133 Cover, J-Box w/Gasket &Label

1

56 70000-656 J-Box Assembly, Complete

1

N/s 90008-151 J-box Hole Plug .75 Dia Blk

1

57 A-022

Power Switch

1

N/s A-030

Push button prime switch

1

58 A-032

Knob, adjustment

1

59 90011-023 Screw, Motor, 8-32 x .50 Phill

2

60 C-1814N-2 Motor brush set, 90VDC motor

1

REPLACEMENT PARTS DRAWING (A-100NFP)

Page 29

A-100N

Page 30

A-100N

Limited Warranty
Your Blue-White product is a quality product and is warranted for a specific time from date of purchase (proof of purchase is required). The product will be repaired or replaced at our discretion. Failure must have occurred due to defect in material or workmanship and not as a result of operation of the product other than in normal operation as defined in the product manual. Warranty status is determined by the product’s serial label and the sales invoice or receipt. The serial label must be on the product and legible. The warranty status of the product will be verified by Blue-White or a factory authorized service center.
FLEX-FLO® A100N pumps are warranted for 1 year from date of purchase (proof of purchase is required). Pumps will be repaired or replaced at our discretion.
What is not Covered

Tubes and Rollers – They are wearable and require periodic replacement
Pump removal, or re-installation, and any related labor charge. > Freight to the factory, or service center > Pumps that have been tampered with, or in pieces. > Damage to the pump that results from misuse, carelessness (such as
chemical spills on the enclosure), abuse, lack of maintenance, or alteration that is out of Blue-White control. > Pumps damaged by faulty wiring, power surges, or acts of nature.

Blue-White does not assume responsibility for any loss, damage, or expense directly or indirectly related to or arising out of the use of its products. Failure must have occurred due to defect in material or workmanship and not as a result of operation of the product other than in normal operation as defined in the pump operation manual.

The warranty status is determined by the pump’s serial label and the sales invoice or receipt. The serial label must be on the pump and be legible. The warranty status of the pump will be verified by Blue-White or a factory authorized service center.

Procedure for In-Warranty Repair
Warranty service must be performed by the factory or an authorized service center. Contact the factory or local repair center to obtain a RMA (Return Material Authorization) number. It is recommended to include foot strainer and injection/check valve fitting since these devices may be clogged and part of the problem. Decontaminate, dry, and carefully pack the product to be repaired. Please enclose a brief description of the problem and proof of purchase. Prepay all shipping and insurance cost. COD shipments will not be accepted. Damage caused by improper packaging is the responsibility of the sender. When InWarranty repair is completed, the factory pays for return shipping to the dealer or customer.

Product Use Warning
Blue-White products are manufactured to meet the highest quality standards in the industry. Each product instruction manual includes a description of the associated product warranty and provides the user with important safety information. Purchasers, installers, and operators of Blue-White products should take the time to inform themselves about the safe operation of these products. In addition, Customers are expected to do their own due diligence regarding which products and materials are best suited for their intended applications. Blue-White is pleased to assist in this effort but does not guarantee the suitability of any particular product for any specific application as Blue-White does not have the same degree of familiarity with the application that the customer/end user has. While Blue-White will honor all of its product warranties according to their terms and conditions, Blue- White shall only be obligated to repair or replace its defective parts or products in accordance with the associated product warranties. BLUE-WHITE SHALL NOT BE LIABLE EITHER IN TORT OR IN CONTRACT FOR ANY LOSS OR DAMAGE WHETHER DIRECT, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL, ARISING OUT OF OR RELATED TO THE FAILURE OF ANY OF ITS PARTS OR PRODUCTS OR OF THEIR NONSUITABILITY FOR A GIVEN PURPOSE OR APPLICATION.

A-100N
Limited Warranty (cont.)

Page 31

Chemical Resistance Warning
Blue-White offers a wide variety of wetted parts. Purchasers, installers, and operators of Blue-White products must be well informed and aware of the precautions to be taken when injecting or measuring various chemicals, especially those considered to be irritants, contaminants or hazardous. Customers are expected to do their own due diligence regarding which products and materials are best suited for their applications, particularly as it may relate to the potential effects of certain chemicals on Blue-White products and the potential for adverse chemical interactions.
Blue-White tests its products with water only. The chemical resistance information included in this instruction manual was supplied to Blue-White by reputable sources, but Blue-White is not able to vouch for the accuracy or completeness thereof. While Blue-White will honor all of its product warranties according to their terms and conditions, Blue-White shall only be obligated to repair or replace its defective parts or products in accordance with the associated product warranties.
BLUE-WHITE SHALL NOT BE LIABLE EITHER IN TORT OR IN CONTRACT FOR ANY LOSS OR DAMAGE, WHETHER DIRECT, INDIRECT, INCIDENTAL, OR CONSEQUENTIAL, ARISING OUT OF OR RELATED TO THE USE OF CHEMICALS IN CONNECTION WITH ANY BLUE-WHITE PRODUCTS.

AUTHORIZED SERVICE CENTERS
To find an authorized service center near you, please call Blue-White Industries at 714-893-8529 or e-mail us at customerservice@blue-white.com

Users of electrical and electronic equipment (EEE) with the WEEE marking per Annex IV of the WEEE Directive must not dispose of end of life EEE as unsorted municipal waste, but use the collection framework available to them for the return, recycle, recovery of WEEE and minimize any potential effects of EEE on the environment and human health due to the presence of hazardous substances. The WEEE marking applies only to countries within the European Union (EU) and Norway. Appliances are labeled in accordance with European Directive 2002/96/EC. Contact your local waste recovery agency for a Designated Collection Facility in your area.

5300 Business Drive Huntington Beach, CA 92649
USA Phone: 714-893-8529 FAX: 714-894-9492 E mail: sales@blue- white.com or customerservice@blue-white.com
Website: www.blue-white.com

80000-587

Rev. 3 20230501

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