CAT 3TON 2721 KG Hybrid Off Road Jack Instruction Manual

COMPONENT #693000
3 TON / 2721 KG
HYBRID OFF ROAD JACK
Operating and Maintenance Instruction Manual

Please retain these instructions for future reference. If you encounter any problems or difficulties please do not return this jack to the store. Please contact our toll free customer service department at:
1-844-342-3108

SPECIFICATIONS

OPERATING AND MAINTENANCE INSTRUCTION MANUAL

WARNING

• STUDY, UNDERSTAND, AND FOLLOW ALL INSTRUCTIONS BEFORE OPERATING THIS DEVICE.
• DO NOT EXCEED RATED CAPACITY.
• USE ONLY ON LEVEL SURFACE.
• LIFTING DEVICE ONLY. IMMEDIATELY AFTER LIFTING. SUPPORT THE VEHICLE WITH APPROPRIATE MEANS.
• FAILURE TO HEED THESE MARKINGS MAY RESULT IN PERSONAL INJURY AND/OR PROPERTY DAMAGE.
• LIFT ONLY ON AREAS OF THE VEHICLE AS SPECIFIED BY THE VEHICLE MANUFACTURER.
• NO ALTERATIONS SHALL BE MADE TO THIS PRODUCT.
• ONLY ATTACHMENTS AND/OR ADAPTERS SUPPLIED BY THE MANUFACTURER SHALL BE USED.
• DO NOT MOVE OR DOLLY THE VEHICLE WHILE ON THE JACK.

OWNER AND/OR OPERATOR RESPONSIBILITY

It is the owner and/or operators responsibility to read and understand all WARNINGS , operating, and maintenance instructions contained on the product label and instruction manual prior to operation of this unit.
It is also the owner and/or operators responsibility to provide maintenance, maintain all decals or warning labels and in general while in use, maintain the unit in good working order.
If the owner and/or operator is not fluent in English, French or Spanish, the product warnings and instructions shall be read to and discussed with the operator in the operator’s native language by the purchaser/owner or his designee, making sure that the  operator comprehends its  contents.

ASSEMBLY

STEP 1: ATTACHING WHEELS

1. Slide a 8″ wheel onto each rear axle, and a 6″ wheel onto each front axle.
2. Secure each wheel onto respective axle with provided lock nuts.
3. Check to make sure lock nuts are tight.

STEP 2: YOKE RETAINING BLOCK REMOVAL
Your jack has been shipped with a retaining block to hold the yoke in the downward position. This must be removed.
CAUTION: RETAINING BLOCK UNDER LOAD AND COULD POP OUT AND CAUSE PERSONAL OR PROPERTY DAMAGE. WEAR EYE PROTECTION AND GLOVES
TO REMOVE. Push down on the yoke until the block can be removed from between yoke and pull rod. A second person may be needed to hold the front of the jack down while applying downward force to the yoke. Remove the block and allow the yoke to raise to it’s upper resting position.

STEP 3: ATTACHING PUMP HANDLE

1. Slide the lower handle into the upper handle until snap pin locks.
2. Loosen the handle socket screw in the yoke.
3.  Apply a small amount of grease to the handle socket.
4. Place the assembled handle into the handle socket.
5. Tighten the handle socket screw.

OPERATION

Before use, a visual inspection of the jack shall be made looking for bent, worn or loose parts, or hydraulic leaks. If any of these conditions exist, the jack should be removed from service.

JACK USE

1. Make sure the jack and the vehicle are on a level surface.
2. Always set the vehicle parking brake and block the wheels.
3. Consult the vehicle owners manual to ascertain the location of jack points and position the jack beneath the prescribed lift point.
4. Turn the handle clockwise to closed position. Do not over tighten!
5. Pump the handle and raise the vehicle to the desired height.
6. Place jack stands beneath the vehicle at locations recommended by the vehicle manufacturer, and do not get under the vehicle without jack stands, as jacks are not designed to maintain these heavy loads for long time periods.
7. Turn handle slowly counterclockwise to lower load onto jack stands.

WARNING

• Removal of saddle pad is required when using saddle extension on soft surfaces.
• Make sure to center load on extension saddle prior to lifting.
• Make sure extension saddle seated and locked in saddle base prior to lifting.
• Make sure extension adjustment pin is securely locked prior to lifting.
• Only use saddle extension provided by manufacturer.
• Only use saddle extension on level surfaces.

SADDLE EXTENSION

1. Remove saddle pad
2. Place saddle extension on lower saddle
3. Rotate saddle extension until locking flanges on both upper and lower saddle are fully engaged
4. Adjust saddle extension to desired height
5. Replace rubber saddle if using on hard surface
6. Install adjustment pin.

Off center load will make jack unstable. Make sure that load is always in the center of the saddle.
Saddle pad is removable, remove saddle pad to utilize saddle cup when necessary.

Lift Height Guide

SADDLE EXTENSION HOLDER

To place saddle extension in the holder:

1. Make sure saddle extension is on the lowest height setting and secure with pin.
2. Place saddle saddle extension sideways into the holder and secure spring clamp over the top.

LOWERING THE VEHICLE

1. Turn handle clockwise to closed position.
2. Pump handle to lift vehicle off of jack stands
3. Remove jack stands. Do not get under or let anyone else under the vehicle.
4. Turn handle SLOWLY counterclockwise to lower the vehicle onto the ground.

JACK STORAGE

Always store your jack in the fully lowered position. This will protect critical areas from excessive corrosion.

MAINTENANCE

Monthly maintenance is recommended. Lubrication is critical to jacks as they support heavy loads. Any restriction due to dirt, rust, etc., can cause either slow movement or cause extremely rapid jerks, damaging the internal components. The following steps are those designed to keep the jack well lubed:

1. Lubricate the ram, linkages, saddle and pump mechanism with light oil. Grease wheel bearings and axles.
2. Visually inspect for cracked welds, bent, loose, missing parts or hydraulic oil leaks.
3. If jack is subjected to abnormal load or shock, remove from service and have it examined by an Authorized Repair Service.
4. Clean all surfaces and maintain all labels and warnings.
5. Check and maintain the ram oil level.

ANNUAL INSPECTION

The product shall be maintained in accordance with the product instructions. No alterations shall be made to this product. It is recommended that an annual inspection of the jack be made by ALLTRADE TOOLS LLC or by an authorized Repair Facility.
Please call 1-844-342-3108 for customer service.

1. Before use, a visual inspection of the jack should be made for abnormal conditions such as cracked welds, damaged, bent, worn, loose or missing parts, or hydraulic leaks.
2. Inspections shall be performed in accordance with this manual.
3. The product shall be inspected immediately if the jack is believed to have been subjected to an abnormal load or shock. It is recommended that this inspection be made by an authorized customer service representative prior to use.
4. Repair of this equipment requires specialized knowledge and facilities. If the jack is subjected to abnormal load or shock, remove from service and have it examined by an authorized inspection facility for parts or repairs. An annual inspection of the product should be made by a manufacturer’s authorized repair facility. Any defective parts, decals, or safety labels shall be replaced with manufacturer’s specified parts. If you encounter any problems or difficulties please do not return this jack to the store. Please contact our toll free customer service department at: 1-844-342-3108, for a list of authorized inspection facilities.

CHECKING OIL LEVEL

WARNING

Do not use brake or transmission fluids, or regular motor oil as they can damage the seals. Always purchase and use products labeled Hydraulic Jack Oil.

1. Turn handle counterclockwise to allow ram to fully retract. It may be necessary to apply downwards force to the saddle for lowering.
2. With jack in upright position remove oil fill plug. Oil should be even level indicated (see Fig. 1 & 2). If not, top up.  Do not overfill. Always fill with new, clean hydraulic jack oil.
3. Replace fill plug.
4. Check jack operation.

At this time, consult Troubleshooting section for System Air Purge.

TROUBLE SHOOTING

Step 1 – The power unit may be low on fluid. With the jack on a level surface and in the down position, remove the oil plug and add clean hydraulic jack fluid to the level of the oil plug hole.
Step 2 – Equalize air pressure between atmosphere and oil reservoir tank. First pump the jack handle a few times and then open release the valve. Pinch the rubber seal or remove the oil fill plug screw (depends on model). Once the seal is broken there will be the sound of air equalizing pressure between atmosphere and reservoir. Replace plug and proceed.
Step 3 – Close release valve and pump the jack. If the lift arm raises normally then the jack is fixed. If the lift arm raises slowly continue to equalize air pressure as described in Step-2 and pump the handle until lift arm is at the top position.
Warning: If Steps 1-2 do not work then the ball valves in the pump are stuck.
Step 4 – To fix stuck valves, close release mechanism (Turn handle clockwise) then pull up on lift arm while holding wheels down. If lift arms stay up then lower jack and try to pump handle. If lift arm goes down go to step 5. If lift arm doesn’t raise normally then repeat with release mechanism tighten. Continue this until jack operates normally.
Step 5 – OPEN release mechanism and pull lift arm up. While lifting up on the lift arm tighten release mechanism. Lift arm should stay up.
Pinch rubber seal on oil reservoir to release air. Repeat Steps 4 & 5 until problem is solved.
Warning: If the above steps do not fix the issues with your jack call the customer service # in this manual.

OTHER SYMPTOMS

1 & 2)
Jack will not hold load:| Release valve not closing
Hydraulic jack oil contaminated
Pump valves not sealing| Call customer service
Lift arm will not lower:| Cylinder ram binding
Parts worn
Internal damage
Broken return spring or unhooked
Lift arm linkage bent or binding| Call customer service
Jack feels spongy when lifting:| See trouble shooting section| See steps 1 & 2 in trouble shooting section

FACTORY SERVICE

Any hydraulic jack found to be damaged in any way, is found to be worn or operates abnormally “SHALL BE REMOVED FROM SERVICE UNTIL REPAIRED”. Owners and/or operators should be aware that repair of the equipment requires specialized knowledge and facilities. Only factory authorized parts, labels and decals shall be used on this equipment. Call the customer service department.

ALTERATIONS

Because of the potential hazards associated with the misuse of equipment of this type, no alterations shall be made to the product without written authorization of the manufacturer or supplier.

1 YEAR LIMITED WARRANTY

Every Cat® product is inspected before leaving the factory. This product is warranted to be free of defects in material and workmanship for one year. If a defect appears the original purchaser may return the item, freight prepaid, together with a purchase receipt or other appropriate proof of purchase to the company at Distribution & Returns Reno, NV 89508. Upon receipt of the item, the company will, at its option, either repair or replace the defective item or part without charge to the purchaser. This warranty shall not apply to any inoperative condition caused by wear. THIS WARRANTY SHALL NOT APPLY WHEN THE PRODUCT has been used for commercial or rental purposes, has been tampered with, when repairs or attempted repairs have been made by unauthorized persons, or where the item has been subjected to misuse, abuse, accident or damage in transit. No charges will be accepted for unauthorized parts, repairs or services. IN NO EVENT SHALL THE COMPANY BE LI ABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES. Some states do not allow limitations on how long an implied warranty lasts and some states do not allow the exclusion of limitation of the incidental or consequential damages, so part or all of the above limitations or exclusions may not apply to you. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

PARTS LIST

©2023 Caterpillar. CAT, CATERPILLAR, and their design marks are registered trademarks of Caterpillar Inc.
WARRANTY / SERVICE
1-844-342-3108
Printed in China
Manufactured by:
Distribution & Returns
©2023, Allitrida Tools, LLC, Reno, NV 89508
www.catpremiumproducts.com
Made in China

References

• CAT Premium Products – Cat Premium Products

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