KARCHER BVL 5-1 Bp Backpack Vacuum Cleaner Instruction Manual

June 12, 2024
Karcher

BVL 5/1 Bp
BVL 5/1 Bp Pack
Instruction Manual

BVL 5-1 Bp Backpack Vacuum Cleaner

Register your product
www.kaercher.com/welcome 59694360 (09/21)

IMPORTANT SAFETY INSTRUCTIONS

READ ALL IN-STRUCTIONS BEFORE USING THIS MACHINE

  • Inform your dealer immediately if there is any shipping damage.
  • Completely remove the accessories from the box.
  • The machine is not suitable for sucking up hazardous dusts as asbestos. Please consult your KÄRCHER branch or your KÄRCHER dealer with regard to such applications.

SAVE THESE INSTRUCTIONS

When using an electrical machine, basic precautions should always be followed, including the following:
This vacuum is intended for commercial use.

SAFETY IN-STRUCTIONS

WARNING

To reduce the risk of fire, electric shock, or injury:

  1. Do not charge the battery pack outdoors.
  2. DISCONNECT BATTERY PACK FROM VACUUM CLEANER before removing the cover, performing maintenance work, and when not in use.
  3. ALWAYS CHECK THE CHARGER for damage or signs of any aging before each use.
  4. Charger: DO NOT UNPLUG BY PULLING CORD. To unplug, grasp plug, not cord.
  5. Charger: DO NOT GRASP PLUG WITH WET HANDS.
  6. DO NOT USE OUTDOORS OR ON WET SURFACES.
  7. TO AVOID SHOCK, do not expose to rain. Store indoors.
  8. USE ONLY AS RECOMMENDED BY THIS MANUAL. Use only with recommended attachments.
  9. KEEP HAIR, CLOTHING, LOOSE JEWELRY, FINGERS and all parts of the body away from openings and moving parts.
  10. DO NOT BLOCK OR OBSTRUCT OPENINGS. Keep openings free of lint, hair, dust, and anything that restricts air flow.
  11. DO NOT PICK UP ANYTHING THAT IS BURNING, smoldering, or smoking such as matches, cigarettes, or hot ashes.
  12. DO NOT USE TO VACUUM COMBUSTIBLE EXPLOSIVE MATERI- ALS, such as coal, grain, and other finely divided combustible material.
  13. DO NOT USE TO VACUUM COMBUSTIBLE, hazardous, toxic, or carcinogenic materials, including gasoline, diesel fuel, acetone, paint thinner, heating oils, undiluted acids and solvents, pesticide, and asbestos.
  14. USE RECOMMENDED FILTERS when vacuuming drywall materials.
  15. DO NOT USE WITHOUT FILTER and/or dust bag in proper place.
  16. DO NOT ALLOW VACUUM CLEANER TO BE USED AS A TOY. Keep children away from Vacuum Cleaner.
  17. DO NOT LEAVE UNATTENDED while Vacuum Cleaner is running.
  18. DO NOT USE IF FILTER OR VACU- UM CLEANER IS IN POOR CONDITION. If the Vacuum Cleaner has been dropped, damaged, exposed to weather, or dropped into water; have it checked by an authorized service.
  19. ALWAYS USE EYE PROTECTION when operating Vacuum Cleaner.
  20. USE EXTRA CAUTION when operating on stairs.
  21. STAY ALERT! Do not use Vacuum Cleaner when you are tired or under the influence of drugs, alcohol or medication.
  22. Prevent unintentional starting. Ensure the switch is in the off-position before connecting to battery pack, picking up or carrying the appliance. Carrying the appliance with your finger on the switch or energizing ap- pliance that have the switch on invites accidents.
  23. Disconnect the battery pack from the appliance before making any adjustments, changing accessories, or storing appliance. Such preventive safety measures reduce the risk of starting the appliance accidentally.
  24. Recharge only with the charger specified by the manufacturer. A charger that is suitable for one type of battery pack may create a risk of fire when used with another battery pack.
  25. Use appliances only with specifically designated battery packs. Use of any other battery packs may create a risk of injury and fire.
  26. When battery pack is not in use, keep it away from other metal ob- jects, like paper clips, coins, keys, nails, screws or other small metal objects, that can make a connection from one terminal to another. Shorting the battery terminals together may cause burns or a fire.
  27. Do not use a battery pack or appliance that is damaged or modified. Damaged or modified batteries may exhibit unpredictable behavior resulting in fire, explosion or risk of injury.
  28. Do not expose a battery pack or appliance to fire or excessive temperature. Exposure to fire or temperature above 265 °F (130 °C) may cause explosion.
  29. Follow all charging instructions and do not charge the battery pack or appliance outside of the temperature range specified in the instructions. Charging improperly or at temperatures outside of the speci- fied range may damage the battery and increase the risk of fire.
  30. Have servicing performed by a qualified repair person using only identical replacement parts. This will ensure that the safety of the product is maintained.
  31. Do not modify or attempt to repair the appliance or the battery pack (as applicable) except as indicated in the instructions for use and care.
  32. The carrying system is equipped with a quick-release mechanism so that it can be removed quickly in a hazardous situation. To do this, press the buckles of the chest and hip belts, remove the carrying system and place it on the ground.

General notes

Before using the device read the enclosed original instructions of this device, the battery pack and the charger. Act in accordance with them. Keep these documents for future reference or for future owners.

  • If the operating instructions are not observed, the device can be damaged and dangers could arise for users and other persons.
  • Notify the dealer immediately in thecase of shipping damage.
  • Check the package contents when unpacking for missing accessories or for damage.

Environmental protection

The packing materials can be recycled. Please dispose of packaging in accordance with the environmental regulations.
Electrical and electronic applianc- es contain valuable, recyclable materials and often components such as batteries, rechargeable batteries or oil, which – if handled or disposed of incorrectly – can pose a potential threat to human health and the environment. However, these components are required for the correct operation of the appliance. Appliances marked by this symbol are not allowed to be disposed of together with the household rubbish.

Notes on the content materials
(REACH)
Current information on content materials can be found at: www.kaercher.com/REACH

Hazard levels

DANGER

  • Indication of an imminent threat of danger that will lead to severe injuries or even death.

WARNING

  • Indication of a potentially dangerous situation that may lead to severe injuries or even death.

CAUTION

  • Indication of a potentially dangerous situation that may lead to minor injuries.

ATTENTION

  • Indication of a potentially dangerous situation that may lead to damage to property.

Intended use

WARNING

Health risk
Inhalation of dusts that are harmful to health
Do not use the device for vacuuming up dusts that are harmful to health.

ATTENTION
Damage to the device
Short-circuit due to high levels of humidity Only use and store the device indoors.

  • This universal vacuum cleaner for carpets is intended for dry cleaning floor and wall surfaces.
  • This device is suitable for commercial use, e.g. in hotels, schools, hospitals, factories, shops, offices, and rental companies.

Safety information

Pacemaker
DANGER
Danger due to radiated high frequency/electric magnetic fields
Health risk when wearing a pacemaker Observe the following safety instructions when handling the device.

  • If you are wearing a pacemaker, we recommend that you consult your doctor or the manufacturer of the pacemaker about possible precautions before operating the device.
  • Not all types of pacemakers are equally resistant to radiation in the immediate vicinity of radiated high frequency/electric magnetic fields, which could lead to problems in the operation of the device.
  • If your doctor can not guarantee your safety, do not use the device!

Description of the device

Illustration A

1 HEPA filter (special accessory)
2 Motor protection filter
3 Base plate
4 Housing for motor protection filter
5 Shoulder straps
6 Type plate
7 Unlocking button
8 Hip belt buckle
9 Holder for upholstery nozzle
10 Hip belt| 11 Suction hose port (outside)
12 Main filter basket
13 Fleece filter bag
14 Handle
15 Rechargeable battery pack
16 Suction head
17 QR code for video instructions
18 Dirt receptacle closure
19 Dirt receptacle
---|---
20 Closure strap
21 Chest strap buckle
22 Chest strap (height adjustable)
23 Carrying system
24 Centre straps
25 Hook for telescopic suction pipe on shoulder straps
26 Hook for telescopic suction pipe on carrying system (parking position)
27 Hard surface/carpet switch
28 Floor nozzle| 29 Telescopic suction pipe
30 Eco button (energy-saving mode)
31 Charge indicator
32 Main switch
33 Control unit
34 Holder for crevice nozzle
35 Suction control
36 Angle piece
37 Suction hose

Colour coding

  • Control elements for the cleaning process are yellow.
  • Control elements for maintenance and servicing are light grey.

Symbols on the device

| Suction hose connection for right-handed users
---|---
| Suction hose connection for left-handed users
| QR code for video instructions

Preparation

  1. Unpack the device and install the accessories.
    Illustration B

Initial startup

  1. Check if the main filter basket is inserted in the device.

Operating modes

  1. Operation with the filter bag
  2. Operation without the filter bag

Inserting the battery pack

  1. Slide the battery pack into the battery holder and lock it in place.

Adjusting the hip belt, chest strap and shoulder straps

  1. Put the device on its back.
  2. Engage the buckle of the hip belt and adjust the hip belt. Illustration C
  3. Engage the buckle of the chest strap and adjust the chest strap (height adjustable). Adjust the device to the body by pulling on the centre straps.
    Do not put on too tight, the main load should be on the hip belt. Illustration D

Charging the battery pack

Note
Please read the operating instructions of the charger manufacturer, especially the chapters on safety instructions!
Note
Please read the operating instructions of the battery pack manufacturer, especially the chapters on safety instructions!
Note
The battery pack is partially charged on delivery. Charge before use and when necessary.
Note
The battery pack can only be charged when it is removed.

  1. Press the unlocking button and remove the battery pack.
  2. Charge the battery pack according to the operating instructions of the charger manufacturer and the battery pack manufacturer.

Operation

ATTENTION
Danger due to technical defect
Risk of damage to the device Immediately switch off the engine as the suction performance decreases.

Aligning the dirt receptacle

  1. Align the dirt receptacle so that the suction hose comes out on the working side when the carrying system is worn (right/left-handed operation). The respective symbol can then be seen on the front. Illustration E

Switch on the device

  1. Switch on the device at the main switch.

Eco-Mode
Eco button (energy-saving mode): The device works with reduced suction performance.
The battery run time is extended.

  1. To activate Eco-mode: Actuate the Eco button.
  2. To switch off Eco-mode: Actuate the Eco button repeatedly.

Adjusting the suction power

  1. Regulate the suction power on the suction control.

Cleaning mode

  1. Set the floor nozzle switch to hard surface or carpet.
  2. Perform cleaning.
  3. Change of location/work interruption: If necessary, hang the telescopic suction pipe on the hook of the shoulder strap so that you haveboth hands free. The hook can be attached to the right or left shoulderstrap.
    Illustration F

Switching off the device

  1. Switch off the device at the main switch.

Each time after use

  1. Empty the dirt receptacle.
  2. Clean the device and accessories with a damp cloth after use.

Storing the device

  1. Push in the telescopic suction pipe.
    Store the telescopic suction pipe and floor nozzle as shown in the illustration.
    Illustration G

  2. Store the device in a dry room or hang it by the handle and secure it against unauthorised use.

Transport

CAUTION
Failure to observe the weight
Risk of injury and damage Be aware of the weight of the device during transportation.

  1. When transporting the device in vehicles, secure it to prevent it from slipping or overturning in accordance with the respective valid guidelines.

Storage

CAUTION
Failure to observe the weight
Risk of injury and damage
Be aware of the weight of the device during storage.
The device may only be stored indoors.

  1. Press the unlocking button and remove the battery pack to prevent discharge.

Care and service

DANGER
Danger of electric shock
Injuries due to touching live parts Switch off the device.
Remove the battery pack.

Changing the fleece filter bag

  1. Unlock and remove the dirt receptacle.
    Figure 1

  2. Remove the main filter basket.

  3. Remove the fleece filter bag.

  4. Pull the new fleece filter bag with rubber flange over the suction hose port (inside).

  5. Put the main filter basket back on.
    Figure 2

  6. Fit and lock the dirt receptacle.
    Figure 3

Cleaning the main filter basket
ATTENTION
Danger from wet main filter basket
Risk of damage to the device
Never insert the main filter basket when wet.

  1. If necessary, clean the main filter basket under running water.

Replacing the HEPA filter
HEPA filter (special accessory):
Change once a year

  1. Unlock and remove the dirt receptacle (including the main filter basket).
  2. Turn the suction head by 180°.
  3. Unlock and remove the HEPA filter (special accessory).
  4. Insert a new HEPA filter (special accessory) and click it into place.
  5. Turn the suction head by 180°.
  6. Insert and lock the dirt receptacle (including the main filter basket).

Replacing the motor protection filter

  1. Unlock and remove the dirt receptacle (including the main filter basket).
  2. Turn the suction head by 180°.
  3. If necessary, unlock and remove the HEPA filter (special accessory).
  4. Remove the motor protection filter.
  5. Fit the new motor protection filter.
  6. If necessary, insert the HEPA filter (special accessory) and click it into place.
  7. Turn the suction head by 180°.
  8. Insert and lock the dirt receptacle (including the main filter basket).

Readjusting the closure strap

  1. Unlock and remove the dirt receptacle (including the main filter basket).

  2. Readjust the closure strap so that the dirt receptacle (including the main filter basket) lies tightly against the suction head.
    Illustration H

  3. Insert and lock the dirt receptacle (including the main filter basket).

Troubleshooting guide

DANGER
Danger of electric shock
Injuries due to touching live parts Switch off the device.
Remove the battery pack.
Note
The device must be switched off immediately if a malfunction occurs (e.g. filter breakage). The malfunction must be eliminated before switching the device on again.
The device stops during operation
The motor thermo-protector has triggered

  1. Changing the fleece filter bag.
  2. Replace the motor protection filter.
  3. Check all parts for clogging.
  4. Switch on the device.

Suction power decreases

  1. Changing the fleece filter bag.
  2. Clean the main filter basket under running water and dry.
  3. Correctly position/lock the dirt receptacle (including the main filter basket), readjust the closure strap if necessary.

Escaping dust when vacuuming

  1. Change the faulty fleece filter bag.
  2. Check the fit of the fleece filter bag.
  3. Correctly position/lock the dirt receptacle (including the main filter basket), readjust the closure strap if necessary.
  4. Insert the undamaged main filter basket.
  5. Insert the motor protection filter correctly.

No or insufficient suction performance

  1. Remove any blockages from the suction nozzle, suction pipe or suction hose.
  2. Replace the defective suction hose.
  3. Changing the fleece filter bag.
  4. Correctly position/lock the dirt receptacle (including the main filter basket), readjust the closure strap if necessary.
  5. Clean the main filter basket under running water and dry. 6. Insert the undamaged main filter basket. 7. Replace the motor protection filter.

Device not running

  1. Switch on the device.
  2. Allow the overheated board to cool down.
  3. Charge the battery pack.
  4. Insert the battery pack.

Customer Service department
If the malfunction cannot be corrected, the device must be checked by the Customer Service department.

Warranty

The warranty conditions issued by our relevant sales company apply in all countries. We shall remedy possible malfunctions on your appliance within the warranty period free of cost, provid- ed that a material or manufacturing defect is the cause. In a warranty case, please contact your dealer (with the purchase receipt) or the next authorised customer service site. (See overleaf for the address)

Accessories and spare parts
Only use original accessories and original spare parts.
They ensure that the appliance will run fault-free and safely.
Information on accessories and spare parts can be found at www.kaercher.com.

Spare parts list

Only use KÄRCHER original battery packs, not non-rechargeable batteries.

Description Order number, spare part Item No., unpacked
Battery pack Bat- tery Power+ 36/75 2.445- 075.0 6.445- 122.0
Battery pack Bat- tery Power+ 36/60 2.445- 076.0 6.445- 123.0
Quick charger Bat- tery Power+ 36/60 (CUL) 2.445- 053.0 6.445- 071.0

Technical data

BVL 5/1 Bp (Pack)

Electrical connection
Battery pack nominal voltage| V| 36 DC
Protection class| | III
Rated current| A| 14
Device performance data
Tank content| gal (l)| 1.3 (5)
Air quantity (max.)| CFM
(l/s)| 85 (40)
Vacuum (max.)| mm
(kPa)| 2141 (21.0)
Operating time at full battery charge –
Battery Power+ 36/60 battery pack| Minutes| 22/Eco: 50
Operating time at full battery charge Battery Power+ 36/75 battery pack| Minutes| 30/Eco: 64
Dimensions and weights
Typical operating weight| lbs (kg)| 11.0 (5.0)
Diameter of the suction hose| in (mm)| 8.7 x 12.6 x 20.1 (220 x 320 x
510)
Length x width x height| in (mm)| 1.38 (35)
Length of the suction hose| ft (m)| 3.3 (1.0)
Ambient conditions
Ambient temperature (max.)| °F (°C)| 104 (+40)
Determined values in acc. with EN 60335-2-69
Sound pressure level LpA| dB(A)| 65
Uncertainty KpA| dB(A)| 2
Hand-arm vibration value| m/s²| <2.5
Uncertainty K| m/s²| 0.2

Subject to technical modifications.

THANK YOU!
MERCI! DANKE! GRACIAS!
Register your product and benefit from many advantages.
www.kaercher.com/welcome
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www.kaercher.com/dealersearch
Alfred Kärcher SE & Co. KG
Alfred-Kärcher-Str. 28-40
71364 Winnenden (Germany)
Tel.: +49 7195 14-0
Fax: +49 7195 14-2212http://kaer.ch/er/?l=TwSoJtl9IUOwZyAe1rHDyw

References

Read User Manual Online (PDF format)

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