SHERPA Roof Track Load Bar System Instruction Manual

June 12, 2024
SHERPA

SHERPA Roof Track Load Bar System

SHERPA Roof Track Load Bar System

HARDWARE

Hardware

BEFORE YOU BEGIN
Before installing this rack system, make sure you have 8 capture nuts available in your roof tracks. These capture nuts can be sourced through the track provider.

USING TNUTS

INSTALLATION

SHORT

Short

TALL

Tall

PRE-ASSEMBLY

Required Components:
8x 1/4”-20 x 1” Carriage Bolt
8x 1/4” Flat Washers
8x Nylock Nuts

  1. Required Components:
    8x 1/4”-20 x 5/8”
    8x 1/4” Flat Washers
    8x Tnuts
    Drop the 8 tnuts into the slots of two crossbars, two in each track. Bolt the top of the mounting brackets to the cross member, one foot on each end as shown in the diagram. Leave this hardware loose so that it can be adjusted once the cross members are placed on the vehicle.
    Pre-assembly

  2. Required Components:
    8x M6 Bolts
    8x 1/4” Flat Washers
    With the two main support cross members assembled, flip them over and align the mounting brackets with the OEM roof tracks. Secure them to the vehicle using 8x M6 bolts and washers, passed through the mounting bracket and into the capture nuts in the roof track. Leave this hardware loose so that it can be adjusted once the side plates are attached.
    Center the cross members on the vehicle using a tape measure and tighten them to the mounting bracket.
    Pre-assembly

  3. Required Components:
    8x 1/4”-20 x 1”
    8x 1/4” Flat Washers
    After the main support cross members have been secured to the vehicle, you can install the Sherpa Smiley end caps.
    Pre-assembly

  4. Once both bars are assembled and on the vehicle, make small adjustments and level the bars. Once they are in position tighten them fully. Check all bolts and hardware after the first 100 miles to ensure they are tight.
    Pre-assembly

All products built and designed by Sherpa Equipment Company are intended for off-road use and should be assembled, installed, and used according to Sherpa Equipment Company’s recommendations. Sherpa Equipment Companies products should be used safely with good judgment towards others and surroundings.
By installing Sherpa Equipment Companies products on your vehicle you assume all liability. Sherpa Equipment Company will not be held liable for damages or loss associated with the installation or use of its products. It is recommended that you inspect your roof rack within the first 100 miles of installation and every 500 miles after.

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