EIP CD425-D Industrial Dehumidifier Owner’s Manual

EIP CD425-D Industrial Dehumidifier

Product Information

The CD425 Industrial Dehumidifier is a high-performance device designed to remove excess moisture from the air. It is manufactured by Ebac Industrial Products Ltd, a reputable company known for its quality products. The dehumidifier helps protect buildings and their contents from the damaging effects of humidity.

The CD425 Dehumidifier comprises of the following components:

1. A compressor
2. Refrigerant evaporator coils
3. Refrigerant condenser coils
4. Circulation fan
5. A drain tray for collecting and disposing of condensed moisture
6. A cabinet to house the above components

Here are the specifications of the CD425 Dehumidifier:

• Model: CD425
• Height: 1193 mm (47 inches)
• Width: 1092 mm (43 inches)
• Depth: 482 mm (19 inches)
• Weight: 160 kg (353 lbs)
• Airflow: 1750 CFM (2975 M3/Hr)
• Total Power: 3680W (maximum)
• Power Supply: 220V 3PH 60Hz
• Refrigerant: R407c
• Charge: 2.5 kg

Please note that this product contains fluorinated greenhouse gases covered by the Kyoto Protocol. The refrigeration system is hermetically sealed. The Global Warming Potential (GWP) of the refrigerant used in this unit is provided on the product data label.

Product Usage Instructions

Unpacking:
Carefully remove the CD425 dehumidifier from its packaging and visually inspect it for any signs of transit damage. If you notice  any damage, do not attempt to operate the unit. Instead, contact your supplier for advice. Keep the packaging for future transportation of the dehumidifier.

System Installation:
Wiring: Connect a suitably fused 220V 60Hz 3-phase mains power supply to the MAINS T/B terminal block inside the electrical box located at the control panel end of the machine.

Drainage: Connect the outlet from the drain tray (located behind the front grille and under the evaporator coils) to a properly sized hose and run the hose to a permanent drain. Ensure that the drainage does not rise above the level of the CD425’s drain tray to prevent internal flooding of the dehumidifier.

Positioning: The CD425 is designed for indoor use only. Place the dehumidifier unit in the center of the room if possible. Use a spirit level to ensure the unit is level in both directions. Failure to do so may cause the drain tray to overflow and flood the chamber. Make sure that both the inlet grille and outlet grille have clear space around them and are not obstructed in any way.

Minimum installation requirements:

• Air In: 400mm
• Air Out: 250mm
• A gap of at least 1000mm is required above the dehumidifier.

Operation:
The CD425 is a self-contained low-temperature dehumidifier. All electrical contactors, overloads, etc., are housed in an electrical box built inside the unit. The unit is equipped with a defrost valve that automatically energizes to clear any ice formation on the evaporator coils. The control panel indicates the set humidity, drying, and defrost status.

CD425 PACKAGE CONTENTS

UNPACKING

Carefully remove the CD425 dehumidifier unit from its packing and visually check for signs of transit damage. If there is evidence of damage DO NOT attempt to operate the unit, call your supplier for advice. Do not discard the packing, as it will be useful when transporting the dehumidifier unit in the future.

INTRODUCTION

The Ebac CD425 dehumidifier removes moisture from the air that circulates through it. The resulting reduction in relative humidity protects buildings and their contents from the adverse effects of excess humidity.
The CD425 Dehumidifier comprises of:

• A compressor
• Refrigerant evaporator coils
• Refrigerant condenser coils
• Circulation fan
• A drain tray for collecting and disposing of condensed moisture
• A cabinet to house the above components.

The fan draws the moist air through the evaporator coils which cools the air below its dew point. Moisture forms on the evaporator and is collected in the condensate tray which leads away to a permanent drain. The cooled air then passes through the hot condenser, where it is reheated using the same energy removed during the cooling phase and the additional heat generated by the compressor. The air is, therefore, discharged from the dehumidifier at a slightly higher temperature, but a lower relative humidity, than that at which it entered. Continuous circulation of air through the dehumidifier gradually reduces the relative humidity within the area being dehumidified.
Where large amounts of moisture are required to be removed from the area, more than one dehumidifier may be required, please contact your local distributor for advice.

SPECIFICATIONS

• MODEL: CD425

• HEIGHT: 1193 mm (47”)

• WIDTH: 1092 mm (43”)
  DEPTH: 482 mm (19”)

• WEIGHT: 160 kg (353 lbs)

• AIRFLOW: 1750 CFM (2975M3/Hr)

• TOTAL POWER: 3680 (MAX)

• MAXIMUM OPERATING

• TEMPERATURE: 35ºC (95ºF)

• POWER SUPPLY: 220V 3PH 60Hz

• REFRIGERANT: R407c

• CHARGE: 2.5Kg

“This product contains fluorinated greenhouse gases covered by the Kyoto Protocol. The refrigeration system is hermetically sealed.
The Global Warming Potential (GWP) of refrigerants used in products manufactured by Ebac Industrial Products Ltd is as follows

• R134a – 1300
• R407c – 1610

For type and weight of refrigerant contained in this unit, please refer to the product data label”

SYSTEM INSALLATION

WIRING
Connect a suitably fused 220V 60Hz 3 phase mains power supply to the MAINS T/B terminal block inside the electrical box located at the control panel end of the machine.

DRAINAGE
Connect the outlet from the drain tray (located behind the front grille and under the evaporator coils) to a suitably sized hose and run the hose to a permanent drain.
Please ensure that the drainage does not rise above the level of the CD425’s drain tray. Failure to observe this requirement will result in internal flooding of the dehumidifier.

POSITIONING
The CD425 is designed for indoor use only.
Position the dehumidifier unit in the centre of the room to be conditioned if at all possible. Using a spirit level ensure the unit is level in both directions. Failure to do so may result in the drain tray overflowing and flooding of the chamber.

NOTE: Both inlet grille and outlet grille of the dehumidifier unit must have clear space around them and not be obstructed in anyway.
Minimum installation requirements.

A gap of at least 1000mm is required above the dehumidifier.

OPERATION

The CD425 is a self contained low temperature dehumidifier. All electrical contactors, overloads, etc are housed in an electrical box built inside the unit. The unit is equipped with a defrost valve which energized automatically to clear any ice formation on the evaporator coils. This allows the unit to operate at much lower temperatures; the control panel gives indication of the set humidity, drying and defrost status.

TEST FOR CORRECT OPERATION
The following procedure should be followed to test the unit for correct operation.

1. After unpacking connect the unit to a 220V 3PH 60 Hz power supply.
2. Switch the machine to the on position and check for correct fan rotation. (Air blows out of the top of the machine).
3. Check dehumidification process:
4. Remove front cover
5. Check actual relative humidity inside the area
6. Set humidity control to a lower value than the actual relative humidity as follows:
7. Press the UP and DOWN arrow keys together for 3 seconds and the display will start to flash
8. Use the UP and DOWN arrow keys to adjust the set point to 35% (Range is 35% – 99%)
9. Press the RIGHT arrow key to save (if the RIGHT arrow key is not pressed for 3 seconds the selection is cancelled)
10. Once set to 35% and saved the compressor will start and the drying light illuminates.
11. After approximately 6 minutes check the compressor is running.
12. Leave the machine to run for 15 minutes. (NOTE: ensure that the set humidity, see c) above, is set very low as the compressor will switch off when the actual RH coincides with the set point)
13. Observe the evaporator coils
14. If the air temperature is below 20°C, an even coating of ice should cover the entire evaporator coil
15. If the temperature is above 20°C, droplets of condensed water should cover the entire evaporator coil.
16. Leave the unit to run for approximately 42minutes (from compressor starting), after which the unit should go through a 4 minute defrost cycle. During the defrost cycle the defrost solenoid valve is energized and a warming of the evaporator coil can be felt.
    If after carrying out the above checks the unit does not appear to function correctly refer to the repairs section or your supplier.

ROUTINE SERVICE

WARNING:
ENSURE THAT THE POWER CORD TO THE MACHINE HAS BEEN DISCONNECTED BEFORE CARRYING OUT ROUTINE SERVICE. THE SERVICING AND REPAIR OF THIS UNIT SHOULD ONLY BE CARRIED OUT BY A SUITABLY QUALIFIED PERSON.
To ensure continued full efficiency of the dehumidifier, maintenance procedures should be performed as follows:

1. Clean the surface of the evaporator and condenser coils by blowing the dirt out from behind the fins with compressed air. Hold the nozzle of the air hose away from the coil (approx 6”) to avoid damaging the fins. Alternatively, vacuum clean the coils.
   WARNING: DO NOT STEAM CLEAN REFRIGERATION COILS

2. Check that the fan is firmly secured to the motor shaft and that the fan rotates freely. The fan motor is sealed for life and therefore does not need oiling.

3. To check the refrigerant charge, run the unit for 15 minutes and briefly remove the cover. The evaporator coil should be evenly frost coated across its surface. At temperatures above 25°C, the coil may be covered with droplets of water rather than frost. Partial frosting accompanied by frosting of the thin capillary tubes, indicates loss of refrigerant gas or low charge.

4. Check all wiring connections.

5. To check the operation of the defrost system, ensure the air temperature is below 20 ºC, switch the machine on and leave it running for approximately 1 hour. The machine will then enter “Hot Gas” defrost mode for approximately 5 minutes before returning to normal operation. If the unit will not defrost, the printed circuit timer board/sensor may be defective or the by-pass valve may be inoperable.
   IF ANY OF THE PRECEDING PROBLEMS OCCUR, CONTACT THE EBAC SERVICE CENTER PRIOR TO CONTINUED OPERATION OF THE UNIT TO PREVENT PERMANENT DAMAGE.

REPAIRS

1. Should an electrical component fail, consult the Factory Service Center to obtain the proper replacement part.

2. If refrigerant gas is lost from the machine, it will be necessary to use a refrigeration technician to correct the fault. Contact the Factory Service Center prior to initiating this action.
   Any competent refrigeration technician will be able to service the equipment. The following procedure must be used:

3. The source of the leak must be determined and corrected.

4. The machine should be thoroughly evacuated before recharging.

5. The unit must be recharged with refrigerant measured accurately by weight.

6. For evacuation and recharging of the machine, use the crimped and brazed charging stub attached to the side of the refrigerant compressor.
   The charging stub should be crimped and rebrazed after servicing. NEVER allow permanent service valves to be fitted to any part of the circuit. Service valves may leak causing further loss of refrigerant gas.

7. The refrigerant compressor fitted to the dehumidifier is a durable unit that should give many years of service. Compressor failure can result from the machine losing its refrigerant gas. The compressor can be replaced by a competent refrigeration technician.
   Failure of the compressor can be confirmed by the following procedure:

8. Establish that power is present at the compressor terminals using a voltmeter.

9. With the power disconnected, check the continuity of the internal winding by using meter across the compressor terminals. An open circuit indicates that the compressor should be replaced.

10. Check that the compressor is not grounded by establishing that a circuit does not exist between the compressor terminals and the shell of the compressor.

TROUBLESHOOTING

supply panel
Little or no airflow|

1.  Loose fan on shaft
2. Fan motor burnt out
3. Dirty refrigeration coils
4.  Loose electrical wiring

|

1. Tighten fan
2. Replace the fan motor
3. See Routine Maintenance Section
4. Check the wiring diagram to find fault and repair

Little or no water extraction|

1. Insufficient air movement
2. Compressor fault
3. Loss of refrigerant gas
4. Blocked filter dryer

|

1. Check all of the above
2. Contact the Factory Service Center
3. Contact the Factory Service Center
4. Contact the Factory Service Center

**Unit vibrates excessively**|

1. Loose compressor
2. Damaged fan

|

1. Tighten the nuts on the compressor mounts
2. Replace fan

**Water flooding inside the machine**|

1. Drain pipe blocked/frozen
2. Drain pipe too high

|

1.  Clear the obstruction, straighten or replace
2. No section of the drainage pipe

SPARE PARTS LIST

Spare parts available online
www.EIPLDIRECT.com

LIMITED WARRANTY

Our products carry a one-year unconditional warranty against any defects in workmanship or material. This warranty will cover all parts and labor required to repair your Ebac product. This warranty is invalid if the unit has been abused, damaged, whether intentional or accidental, or if any modifications have been made to the unit.
THE FOREGOING WARRANTY IS EXCLUSIVE AND IS ISSUED IN LIEU OF ALL OTHER WARRANTIES (WHETHER WRITTEN, ORAL, OR IMPLIED) INCLUDING THE WARRANTY OF MERCHANTABILITY AND THE WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE. EBAC INDUSTRIAL PRODUCTS, INC. DISCLAIMS ANY LIABILITY FOR CONSEQUENTIAL DAMAGES, LOST PROFITS, OR INCIDENTAL DAMAGES FOR BREACH OF ANY WRITTEN OR IMPLIED WARRANTY WITH RESPECT TO THE FOREGOING DESCRIBED MERCHANDISE.
For Your Records:

• Model:____
• S/N:__
• Date Received:__

SAVE THIS SECTION FOR YOUR RECORDS CLIP AND RETURN THIS CARD PLEASE NOTE
To ensure that your Ebac Dehumidifier is accorded the full coverage provided by this warranty, please complete and mail this card at your earliest convenience.
Thank You

WARRANTY REGISTRATION DATE

• MODEL ___
• S/N ____
• RECEIVED ____
• OWNER __
• ADDRESS ____
• CITY __
• STATE ____
• ZIP ___

Ebac Industrial Products.
700 Thimble Shoals Boulevard, Suite 109, Newport News, Virginia. 23606-2575

WARNINGS
This appliance can be used by children from 8 years and above and persons with reduced physical, sensory or mental capabilities or lack of experience and knowledge if they have been given supervision or instruction concerning use of the application in a safe way and understand the hazards involved.
Children shall not play with the appliance.
Cleaning and user maintenance shall not be made by children without supervision.
If the SUPPLY CORD is damaged, it must be replaced by the manufacturer, its service agent or similarly qualified person in order to avoid hazard.
For type and weight of refrigerant contained in this unit, please refer to the product data label
Due to the high pressures within the refrigeration circuit, under no circumstances must direct heat be applied to the evaporator coil in an attempt to remove the build-up of ice.
No attempt should be made to cut open any part of the refrigeration circuit due to high pressures and gas involved.
If the unit is switched off at the mains power supply for any reason, the unit must be allowed to stand at rest for at least three minutes before restarting.

UK Head Office
Ebac Industrial Products Ltd St Helens Trading Estate Bishop Auckland
County Durham
DL14 9AD
Tel: +44 (0) 1388 664400
Fax: +44 (0) 1388 662590
www.eipl.co.uk
sales@eipl.co.uk

American Sales Office
Ebac Industrial Products Inc 700 Thimble Shoals Blvd. Suite 109, Newport News Virginia, 23606-2575
USA
Tel: +01 757 873 6800
Fax: +01 757 873 3632
www.ebacusa.com
sales@ebacusa.com

References

• EIP Group - Industrial Dehumidifiers
• EIPL - Industrial Dehumidifiers

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