HiKOKI P 20SF Hobel Planer Instructions

June 12, 2024
HiKOKI

P 20SF / P 20ST

HiKOKI P 20SF Hobel Planer

Handling instructions

GENERAL POWER TOOL SAFETY WARNINGS

WARNING
Read all safety warnings and all instructions.
Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.
Save all warnings and instructions for future reference.
The term “power tool” in the warnings refers to your mainsoperated (corded) power tool or battery-operated (cordless) power tool.

  1. Work area safety
    a) Keep work area clean and well lit.
    Cluttered or dark areas invite accidents.
    b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable liquids, gases or dust.
    Power tools create sparks which may ignite the dust or fumes.
    c) Keep children and bystanders away while operating a power tool.
    Distractions can cause you to lose control.

  2. Electrical safety
    a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.
    Unmodified plugs and matching outlets will reduce risk of electric shock.
    b) Avoid body contact with earthed or grounded surfaces, such as pipes, radiators, ranges and refrigerators.
    There is an increased risk of electric shock if your body is earthed or grounded.
    c) Do not expose power tools to rain or wet conditions.
    Water entering a power tool will increase the risk of electric shock.
    d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp edges or moving parts.
    Damaged or entangled cords increase the risk of electric shock.
    e) When operating a power tool outdoors, use an extension cord suitable for outdoor use.
    Use of a cord suitable for outdoor use reduces the risk of electric shock.
    f) If operating a power tool in a damp location is unavoidable, use a residual current device (RCD) protected supply.
    Use of an RCD reduces the risk of electric shock.

  3. Personal safety
    a) Stay alert, watch what you are doing and use common sense when operating a power tool.
    Do not use a power tool while you are tired or under the influence of drugs, alcohol or medication.
    A moment of inattention while operating power tools may result in serious personal injury.
    b) Use personal protective equipment. Always wear eye protection.
    Protective equipment such as dust mask, non-skid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.
    c) Prevent unintentional starting. Ensure the switch is in the off position before connecting to power source and/or battery pack, picking up or carrying the tool. Carrying power tools with your finger on the switch
    or energising power tools that have the switch on invites accidents.
    d) Remove any adjusting key or wrench before turning the power tool on.
    A wrench or a key left attached to a rotating part of the power tool may result in personal injury.
    e) Do not overreach. Keep proper footing and balance at all times.
    This enables better control of the power tool in unexpected situations.
    f) Dress properly. Do not wear loose clothing or jewellery. Keep your hair, clothing and gloves away from moving parts.
    Loose clothes, jewellery or long hair can be caught in moving parts.
    g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.
    Use of dust collection can reduce dust-related hazards.

  4. Power tool use and care
    a) Do not force the power tool. Use the correct power tool for your application.
    The correct power tool will do the job better and safer at the rate for which it was designed.
    b) Do not use the power tool if the switch does not turn it on and off .
    Any power tool that cannot be controlled with the switch is dangerous and must be repaired.
    c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing power tools.
    Such preventive safety measures reduce the risk of starting the power tool accidentally.
    d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions to operate the power tool.
    Power tools are dangerous in the hands of untrained users.
    e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may aff ect the power toolʼs operation.
    If damaged, have the power tool repaired before use. Many accidents are caused by poorly maintained power tools.
    f) Keep cutting tools sharp and clean.
    Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.
    g) Use the power tool, accessories and tool bits etc. in accordance with these instructions, taking into account the working conditions and the work to be performed.
    Use of the power tool for operations different from those intended could result in a hazardous situation.

  5. Service
    a) Have your power tool serviced by a qualified repair person using only identical replacement parts.
    This will ensure that the safety of the power tool is maintained.

PRECAUTION
Keep children and infirm persons away.
When not in use, tools should be stored out of reach of children and infirm persons.

PLANER SAFETY WARNINGS

  1. Wait for the cutter to stop before settling the tool down.
    An exposed rotating cutter may engage the surface leading to possible loss of control and serious injury.

  2. Hold the power tool by insulated gripping surface only, because the cutter may contact its own cord. Cutting a “live” wire may make exposed metal parts of the power tool “live” and could give the operator an electric shock.

  3. Use clamps or another practical way to secure and support the workpiece to a stable platform. Holding the work by your hand or against the body leaves it unstable and may lead to loss of control.

ADDITIONAL SAFETY WARNINGS

  1. Ensure that the power source to be utilized conforms to the power requirements specified on the product nameplate.

  2. Ensure that the power switch is in the OFF position.
    If the plug is connected to a receptacle while the power switch is in the ON position, the power tool will start operating immediately, which could cause a serious accident.

  3. When the work area is removed from the power source, use an extension cord of sufficient thickness and rated capacity. The extension cord should be kept as short as practicable.

  4. Prepare a stable wooden workbench suitable for planing operation. As a poorly balanced workbench creates a hazard, ensure it is securely positioned on firm, level ground.

  5. Do not use the Planer with the blades facing upward (as stationary type planer).

  6. Precaution after finishing the planing operation When the planer is suspended with one hand after finishing the planing operation, ensure that the cutting blades (base) of the planer do not contact or come too near your body. Failure to do so could result in serious injury.

  7. Be careful not to injure your hand when attaching or detaching blades.

  8. Before attaching blades, wipe off any chips or other debris adhering to the blades.

  9. If the carbide blade’s heights are inaccurate after above procedures have been completed, carry out the procedures described below.

  10. Always make sure the power switch is OFF and that the power plug is disconnected before attaching or detaching the dust adapter.

  11. Make sure the dust collector is completely attached. Failure to do so may result in injury.

  12. Take care not to break the catch when attaching or detaching the dust adapter and chip cover.

  13. RCD The use of a residual current device with a rated residual current of 30mA or less at all times is recommended.

SYMBOLS

WARNING
The following show symbols used for the machine.
Be sure that you understand their meaning before use.

| P20SF / P20ST : Planer
---|---
| Read all safety warnings and all instructions.
| Only for EU countries
Do not dispose of electric tools together with household waste material!
In observance of European Directive 2002/96/EC on waste electrical and electronic equipment and its implementation in accordance with national law, electric tools that have reached the end of their life must be collected separately and returned to an environmentally compatible recycling facility.
V| Rated voltage
A| Amperes
Hz| Hertz
W| Watts
no| No-load speed
/min or min–1| Revolution or reciprocations per minute
∼| Alternating current
kg| Kilograms
| Switching ON
| Switching OFF
| Caution
| Disconnect mains plug from electrical outlet
Icon| Class II tool

STANDARD ACCESSORIES

In addition to the main unit (1), the package contains the accessories listed in the below.
○ Box Wrench (for securing cutter blade) …………………….1
○ Set Gauge (for adjusting cutter height)……………………..1
○ Guide (with set screw)……………………………………………1
○ Blade Sharpening Ass’y  (for Resharpenable Blade Type) ……………………………..1
○ Case (P20SA) (not supplied in all areas) ………………….1
Standard accessories are subject to change without notice.

APPLICATIONS

Planing various wooden planks and panels. (See Fig. 1)

SPECIFICATIONS

Model P2OSF P2OST
Voltage* (110 V, 230 V, 240 V)∼ 110 V∼
Power Input* 620 W 550 W
No-Load Speed 17000 min-1
Cutting Width 82 mm
Max. Cutting Depth 2.6 mm 1.5 mm
Weight (without cord and guide) 2.5 kg
  • Be sure to check the nameplate on product as it is subject to change by areas.
    NOTE
    Due to HiKOKI’ s continuing program of research and development, the specifications herein are subject to change without prior notice.

MOUNTING AND OPERATION

Action Figure Page
Adjusting the cutter depth 2 99
Beginning and ending the cutting operation 3 99
How to use the cord holder (P2OSF) 4 99
How to use the stand (P2OSF) 5 99
Carbide blade disassembly (for Double edged blade type) 6 99
Carbide blade assembly (for Double edged blade type) 7 100
Adjustment of carbide blade height (for Double edged blade type) 8 100
Resharpenable blade disassembly 9 100
Resharpenable blade assembly 10 100
Adjustment of resharpenable blade height 11 101
Sharpening the resharpenable blade 12 101
Attaching and removing the dust adapter (Optional accessory) 13 101
Switch operation 14 102
Replacing carbon brushes 15 102
Selecting accessories 103

1. Surface cutting
Rough cutting should be accomplished at large cutting depths and at a suitable speed so that shavings are smoothly ejected from the machine. To ensure a smoothly finished surface, finish cutting should be accomplished at small cutting depths and at low feeding
speed.
2. Blade sharpening intervals
Blade sharpening intervals depend on the type of wood being cut and the cutting depth. However, sharpening should generally be effected after each 500 meters of cutting operation.
3. Dressing Stone
When a water dressing stone is available, use it after dipping it sufficiently in water since such a dressing stone may be worn during grinding works, flatten the upper surface of the dressing stone as often as necessary.

MAINTENANCE AND INSPECTION

  1. Inspecting the blades
    Continued use of dull or damaged blades will result in reduced cutting efficiency and may cause overloading of the motor. Sharpen or replace the blades as often as necessary.

  2. Handling
    CAUTION
    The front base, rear base, and cutting depth control knob are precisely machined to obtain specifically high precision. If these parts are roughly handled or subjected to heavy mechanical impact, it may cause deteriorated precision and reduced cutting performance. These parts must be handled with particular care.

  3. Inspecting the mounting screws
    Regularly inspect all mounting screws and ensure that they are properly tightened. Should any of the screws be loose, retighten them immediately. Failure to do so could result in serious hazard.

  4. Maintenance of the motor
    The motor unit winding is the very “heart” of the power tool. Exercise due care to ensure the winding does not become damaged and/or wet with oil or water.

  5. Inspecting the carbon brushes (Fig. 15)
    The motor employs carbon brushes which are consumable parts. Since an excessively worn carbon brush can result in motor trouble, replace the carbon brushes with new ones having the same carbon brush No. ⓐ shown in the figure when it becomes worn to or near the “wear limit” ⓑ. In addition, always keep carbon brushes clean and ensue that they slide freely within the brush holders.

  6. Replacing carbon brushes (Fig. 15)
    After removing the chip cover, use a slotted screwdriver to disassemble the brush caps. The carbon brushes can then be easily removed with the spring.

  7. Replacing supply cord
    If the replacement of the supply cord is necessary, it has to be done by HiKOKI Authorized Service Center to avoid a safety hazard.

CAUTION
In the operation and maintenance of power tools, the safety regulations and standards prescribed in each country must be observed.
GUARANTEE
We guarantee HiKOKI Power Tools in accordance with statutory/country specific regulation. This guarantee does not cover defects or damage due to misuse, abuse, or normal wear and tear. In case of complaint, please send the Power Tool, undismantled, with the GUARANTEE CERTIFICATE found at the end of this Handling instruction, to a HiKOKI Authorized Service Center.

IMPORTANT
Correct connection of the plug
The wires of the main lead are coloured in accordance with the following code:
Blue: — Neutral
Brown: — Live
As the colours of the wires in the main lead of this tool may not correspond with the coloured markings identifying the terminals in your plug proceed as follows:
The wire coloured blue must be connected to the terminal marked with the letter N or coloured black. The wire coloured brown must be connected to the terminal marked with the letter L or coloured red. Neither core must be connected to the each terminal.
NOTE:
This requirement is provided according to BRITISH STANDARD 2769: 1984.
Therefore, the letter code and colour code may not be applicable to other markets except The United Kingdom.

Information concerning airborne noise and vibration
The measured values were determined according to EN60745 and declared in accordance with ISO 4871.

Measured A-weighted sound power level:
94 dB (A) (P20SF)
100 dB(A) (P20ST)
Measured A-weighted sound pressure level:
83 dB (A) (P20SF)
89 dB (A) (P20ST)

Uncertainty K: 3 dB (A)
Wear hearing protection.
Vibration total values (triax vector sum) determined
according to EN60745.

Planing softwood:
Vibration emission value ah = 3.1 m/s2 (P20SF)
4.3 m/s2 (P20ST)
Uncertainty K = 1.5 m/s2

The declared vibration total value has been measured in accordance with a standard test method and may be used for comparing one tool with another.
It may also be used in a preliminary assessment of exposure.

WARNING
○ The vibration emission during actual use of the power tool can differ from the declared total value depending in the ways in which the tool is used.
○ Identify safety measures to protect the operator that are based on an estimation of exposure in the actual conditions of use (taking account of all parts of the operating cycle such as the times when the tool is switched off and when it is running idle in addition to the trigger time).

NOTE
Due to HiKOKI’s continuing program of research and development, the specifications herein are subject to change without prior notice.

HiKOKI P 20SF Hobel Planer - Fig 1

HiKOKI P 20SF Hobel Planer - Fig 2

HiKOKI P 20SF Hobel Planer - Fig 3

HiKOKI P 20SF Hobel Planer - Fig 4

HiKOKI P 20SF Hobel Planer - Fig 5

GUARANTEE CERTIFICATE

  1. Model No.
  2. Serial No.
  3. Date of Purchase
  4. Customer Name and Address
  5. Dealer Name and Address
    (Please stamp dealer name and address)

1|
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2|
3|
4|
5|

Hikoki Power Tools Deutschland GmbH
Siemensring 34, 47877 willich, Germany
Tel: +49 2154 49930
Fax: +49 2154 499350
URL: http://www.hikoki-powertools.de

Hikoki Power Tools (U.K.) Ltd.
Precedent Drive, Rooksley, Milton Keynes, MK 13, 8PJ,
United Kingdom
Tel: +44 1908 660663
Fax: +44 1908 606642
URL: http://www.hikoki-powertools.uk

EC DECLARATION OF CONFORMITY
We declare under our sole responsibility that Planer, identified by type and specific identification code 1), is in conformity with all relevant requirements of the directives 2) and standards 3). Technical fi le at 4) – See below.
The European Standard Manager at the representative office in
Europe is authorized to compile the technical file.
The declaration is applicable to the product affixed CE marking.

1) P20SF C344399R
P20ST C349615S
2) 2006/42/EC, 2014/30/EU, 2011/65/EU
3) EN60745-1:2009+A11:2010
EN60745-2-14:2009+A2:2010
EN55014-1:2006+A1:2009+A2:2011
EN55014-2:1997+A1:2001+A2:2008
EN61000-3-2:2014
EN61000-3-3:2013
4) Representative offi ce in Europe
Hikoki Power Tools Deutschland GmbH
Siemensring 34, 47877 Willich, Germany
Head offi ce in Japan
Koki Holdings Co., Ltd.
Shinagawa Intercity Tower A, 15-1, Konan 2-chome,
Minato-ku, Tokyo, Japan

Koki Holdings Co., Ltd
806
Code No. C99705471 F
Printed in China

References

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