ZIPPITY ZP19071 NO-Dig White Vinyl Burbank Gate Kit Instruction Manual

: October 30, 2023
: ZIPPITY

Table of Contents

ZIPPITY ZP19071 NO-Dig White Vinyl Burbank Gate Kit
GENERAL INFORMATION
Detailed Product Dimensions & Specifications
ASSEMBLY INSTRUCTIONS
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References
Read User Manual Online (PDF format)
Download This Manual (PDF format)

ZIPPITY ZP19071 NO-Dig White Vinyl Burbank Gate Kit

GENERAL INFORMATION

IMPORTANT

Check the inside of the larger pieces in your box for other materials packed inside.
When assembling components, place on a non-abrasive surface (i.e. shipping box) to avoid scratching.
We recommend an area approximately 5’x 8’ for unobstructed assembling.
You should not need to use excessive force when assembling components.

VISIT OUR WEBSITE FIRST, SO WE CAN HELP YOU RIGHT AWAY!
Although great care has been taken to ensure proper packaging and handling of this product, occasionally problems occur. If you discover any missing, damaged, or defective parts, please visit our website to order replacement parts. If you experience any further trouble with your product, please contact our customer service department.

Customer service agents are available to take calls weekdays from 9am-5pm EST. If you call outside of business hours, please leave a voicemail.
To help you quickly and accurately, please have reference item number ZP19071 and the specific part name which can be found on page 4. It is helpful if you can provide the batch lot which is a stamped number inside the box.

NEED ASSEMBLY HELP?
If you are having problems with the assembly or installation of this product, we are happy to assist you with the process, so please give us a call at 704-892-5222 / 877-234-6196.

NEED TO RETURN?
If for some reason you need to return this product, please allow us to help resolve your issues first. If you still decide to return the product, you will need to initiate the return from the company you originally purchased from.

Detailed Product Dimensions & Specifications

ZIPPITY-ZP19071-NO-Dig-White-Vinyl-Burbank-Gate-Kit-
FIG-1

ASSEMBLY INSTRUCTIONS

STEP 1: LAY OUT MATERIALS

STEP: Check the inside of the larger pieces in your box for other materials packed inside .

STEP 2: LAY OUT MATERIALS

ZIPPITY-ZP19071-NO-Dig-White-Vinyl-Burbank-Gate-Kit-
FIG-3

STEP 3: ASSEMBLE THE GATE WINGS

STEP

Slide (2) Wing Posts (A) down through the routed holes in the Wing Top Rail (G) until the pre drilled holes in the wing posts and rail align.
Drive (4) total ¾” White Self-Tapping Stainless Steel Screws (M) through the pre drilled holes in the wing top rail.

STEP

Slide the Wing Bottom Rail (F) up the wing posts until the pre drilled holes in the bottom of the wing posts and the rail align.
Keeping the pre-drilled holes aligned, slide the Post Anchors (H) up into the wing posts until the pre drilled holes in the post anchors and bottom of the wing posts align. Drive (2) ¾” white self-tapping stainless steel screws to temporarily secure the post anchors.

STEP

Use the 1/16” Drill Bit (N) to pre drill holes in the post anchor through the pre drilled holes in the wing bottom rail.
Drive (4) ¾” white self-tapping stainless steel screws through the pre drilled holes in the wing bottom rail.

STEP 4: ASSEMBLE THE GATE FRAME

STEP

Slide (1) Gate Top Rail (E) over the bottom of the Gate Posts (B) until the pre-drilled holes in the gate top rail and top of gate posts align. Slide (1) Gate Bottom Rail (D) over the bottom of the gate posts until the pre-drilled holes in the gate bottom rail and bottom of gate posts align.
Drive (7) total 3/4” white self-tapping stainless steel screws through the pre-drilled holes in the rails. One screw will be left off the top right of the frame for future latch installation.

STEP

Insert (8) Pickets (C) into the gate rails until the tabs lock in the gate bottom rail.
Insert (2) Post Caps (I) over the tops of the gate posts.
Insert (2) Rail End Caps (O) over the ends of the gate rails.

STEP 5: ASSEMBLE THE GATE WINGS

STEP

Place (2) Hinges (K) against the gate rails and drill two holes per hinge through the pre drilled holes in the hinges.
Drive (4) total 1/2” Black Self-Tapping Stainless Steel Screws (L) through the holes in the hinges.

STEP

Place (1) Latch (J) against the gate top rail and drill four holes through the pre drilled holes in the latch body.
Drive (4) total 1/2” black self-tapping stainless steel screws through the holes in the latch body.

STEP 6 : INSTALL GATE WINGS INTO THE GROUND

STEP

Move the gate wings to their final location and mark the location of the wing posts. The wing posts should be 36 ¾” apart from rail end cap to rail end cap or 39 ¼” from outside of wing post to outside of wing post.
Note: It is recommended to use two people for in-ground installation.

STEP

Attempt to push the wing posts into the ground at the marked locations. If your ground is too hard, follow these steps illustrated below:

Loosen the top 6” to 8” of the ground using a claw hammer or similar tool.
Add water to soften the soil.
Use a block of wood to protect the top of the wing post and gently hammer each wing post into the ground until the bottom wing rails are roughly 1” above the ground.

STEP

Optional in hard ground: If your ground is too hard, please consider these options:

Use a 1¾” diameter auger bit (commonly used for planting tulips) as illustrated ($15-$20 on Amazon.com).
Drill a hole about 12” to 16” deep at the desired location, and fill the holes with water as illustrated.
Push the wing posts into the holes.

ZIPPITY-ZP19071-NO-Dig-White-Vinyl-Burbank-Gate-Kit-
FIG-13

STEP
Level the assembled unit. Backfill and compact dirt around the base of each wing post to strengthen the unit.

STEP
Push the post caps down over the tops of the wing posts as illustrated. The post caps will lock into place.

STEP 7: I NSTALL THE GATE

STEP
Align the gate hinges with the wing rails as illustrated. Mark and pre- drill two holes for each hinge with the 1/16” drill bit and fasten both hinges with (4) 1/2” black self-drilling stainless steel screws.

STEP
Align the latch catch with the latch body and pre-drill two holes into the wing top rail of the gate wing. Fasten with (2) 1/2” black self-tapping stainless steel screws.

STEP 8: I NSTALL THE FENCE PANELS

STEP

Drive the 3/4” white self-tapping stainless steel screws and the joiner clips included with your Burbank Fence Kit (ZP19057) to connect the gate wings to the fence panels as shown below.
Note: It is not recommended to install this gate without connecting the wings to fence panels.