EDAC 516 Series Rack and Panel Connector Owner’s Manual

516 Series Rack and Panel Connector
Owner’s Manual

Rack And Panel Connectors

Features:

• 0.150” (3.81mm) contact spacing x 0.130” (3.30mm) or 0.150” (3.81mm) row spacing with staggered grid
• Plug and receptacle in 20, 38, 56, 90 and 120 contact sizes
• Edacon hermaphroditic contact mating design
• Contact termination options include crimp, P.C. tail, wire hole and wire wrap
• Mating and unmating simplified with use of actuating screws
• Optional covers with side or top entry cable clamp in plastic or metal material available for all connector sizes
• Versatile metal cover design permits assembly or disassembly after cabling is complete plus cable entry style flexibility
• Actuating screws, locknuts, polarizing hardware, covers and contacts suitable for either plug or receptacle
• Polarizing hardware adjustable for 288 mating combinations
• Tools available for contact installation, removal, crimping and polarizing changes
• RoHS Compliant & UL Certified
• 0.150” (3.81mm) contact spacing x 0.130” (3.30mm) or 0.150” (3.81mm) row spacing with staggered grid
• Plug and receptacle in 20, 38, 56, 90 and 120 contact sizes
• Edacon hermaphroditic contact mating design
• Contact termination options include crimp, P.C. tail, wire hole and wire wrap
• Mating and unmating simplified with use of actuating screws
• Optional covers with side or top entry cable clamp in plastic or metal material available for all connector sizes
• Versatile metal cover design permits assembly or disassembly after cabling is complete plus cable entry style flexibility
• Actuating screws, locknuts, polarizing hardware, covers and contacts suitable for either plug or receptacle
• Polarizing hardware adjustable for 288 mating combinations
• Tools available for contact installation, removal, crimping and polarizing changes
• RoHS Compliant & UL Certified

Specifications

Insulator Material| Diallyl Phthalate, Thermoplastic Polyester or Polycarbonate UL 94V- 0
---|---
Color| Green or Grey (For 120 Pin Only)
Contact Material| Copper Alloy
Contact Plating| Gold Plating over Nickel over entire contact
Current Rating| 8.5 amps
Contact Resistance| 10 milliohms maximum
Dielectric Withstanding Voltage| 2000 V AC rms at sea level
Insulation Resistance| 5000 megaohms minimum
Operating Temperature| -40°C to +125°C (Diallyl Phthalate Only)
Operating Temperature| -40°C to +105°C
Insertion & Withdrawal Force| 2 to 16 oz (0.56 to 4.45N) per contact position

Example Part Number:

Series:
516
Total Number of Contacts:
020, 038, 056, 090 or 120

Contact Code:
000
500
501
520
540
541
542| Style & Material:
1
2
3
4
5
6
---|---
Description:
No Contacts Assembled
Wire Hole
Taper Tail
P.C. Tail
Wire Wrap
Wire Wrap
Wire Wrap| Style:
Plug
Receptacle
Plug
Receptacle
Plug
Receptacle
Tail Size:
————
.110 x .024 (2.79 x 0.61)
.110 x .024 (2.79 x 0.61)
.025 x .024 (0.64 x 0.61)
.050 x .024 (1.27 x 0.61)
.026 x .024 (0.66 x 0.61)
.050 x .024 (1.27 x 0.61)| Tail Length “G”:
————
.245 (6.22)
.245 (6.22)
.215 (5.46)
.600 (15.24)
.620 (15.70)
.790 (20.07)
Insulator Material:
Green Diallyl Phthalate
Green Diallyl Phthalate
Grey Polycarbonate
Grey Polycarbonate
Green Polyester
Green Polyester
Cover Code:
0
1
2
3
4
5
6| Description:
No Cover Assembly
Plastic Cover, Top Entry Standard Clamp
Plastic Cover, Side Entry Standard Clamp
Plastic Cover, Top Entry Large Clamp
Plastic Cover, Side Entry Large Clamp
Metal Cover, Side Entry
Metal Cover, Top Entry
---|---
Hardware Code:
0
1
2
5
6| Description:
No Hardware
Actuating Screw & Polarizing Hardware
Locknut & Polarizing Hardware
Actuating Screw with No Polarizing Hardware
Locknut with No Polarizing Hardware

Rack And Panel Connectors

Ordering Code Notes:

1. Crimp contacts are also available for 516 series connectors. Contacts may be ordered separately for pre-wired or select position assembly.
   Part| Description| Silhouette
   ---|---|---
   Number| Wire Hole|
   516-290-500| Taper Tail|
   516-290-501| P.C. Tail|
   516-290-520| Wire Wrap|
   516-290-540| Wire Wrap|
   516-290-541| Wire Wrap|
   516-290-542| Crimp (Loose)|
   516-290-590| Crimp – 1800 Contact|
   516-294-571| Per|
2. For contact installation, removal and crimping tools, please contact EDAC.
3. Grey Polycarbonate and Polyester insulator material is not available for 120 pin size connector. 120 pin size connector can only be supplied in DAP (Green and Grey). 120 pin part number ends with 3XX or 4XX are supplied in grey DAP.
4. 20 pin connector cover will not accept the length of the wire wrap contacts
5. Plastic covers with large clamps are only available for 38 and 56 pin sizes only
6. Metal covers with side entry may be converted to top entry by removing side plate and changing clamp orientation
7. Covers may be ordered separately
8. Insulator design prevents improper mating of individual plug and receptacle. Polarizing hardware enables specific plug and receptacle combinations

Crimp Characteristics

• Contacts and Crimp Tool Accommodate from 28AWG to 18AWG, Solid or Stranded Conductor Diameters from .012 (0.30) to .049 (1.25) and an Insulation diameter up to 0.074 (1.88)
• Multiple Smaller Gauge Wires may be Crimped Together
• Crimp Resistance from 0.5 Milliohms (18AWG) to 1.5 Milliohms(28AWG)
• Crimp Tensile Strength for Wire Sizes:
  18AWG – 40 lbs (178 N)
  20AWG – 25 lbs (111 N)
  22AWG – 15 lbs (67 N)
  24AWG – 10 lbs (44 N)
  26AWG – 5 lbs (22 N)
  28AWG – 3 lbs (13 N)

Polarizing Codes

• Polarizing Hardware Changes allow 288 Mating Combinations
• Standard Code Supplied for Plugs PG1G1, for Receptacle RS1S1.
• Connectors with Special Polarizing Codes Available upon Special Request

Example Polarizing Code:

CONNECTOR  MATING FACE VIEWS
DIMENSION FOR EACH SIZE APPLY TO BOTH PLUD AND RECETACLE

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